CN216433092U - Automatic detection control device for material powder mixing - Google Patents
Automatic detection control device for material powder mixing Download PDFInfo
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- CN216433092U CN216433092U CN202123308869.7U CN202123308869U CN216433092U CN 216433092 U CN216433092 U CN 216433092U CN 202123308869 U CN202123308869 U CN 202123308869U CN 216433092 U CN216433092 U CN 216433092U
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- storage tank
- fixedly connected
- moisture detector
- online moisture
- material powder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a material powder mixes automatic check controlling means in production controlling means field, the storage tank comprises a storage tank, the upper end fixedly connected with feed inlet of storage tank, upper end one side outer wall fixedly connected with charge level indicator of storage tank, the little shake ware of lower extreme one side outer wall fixedly connected with of storage tank, one side outer wall fixedly connected with compressed air sword of storage tank, the online moisture detector of lower extreme opposite side outer wall fixedly connected with of storage tank, the fixedly connected with customization flange mounting all around of online moisture detector, fixedly connected with mounting flange can be dismantled to one side of customization flange mounting, the one end external surface fixedly connected with protection glass of online moisture detector, the sample connection has been seted up to the opposite side of storage tank, the lower extreme swing joint of storage tank has ejection of compact valve. The device can be used for carrying out online monitoring on a production system through the online moisture detector to adjust the balance weight proportion of the raw materials in real time, so that the formula proportioning stability in the operation process is ensured. The method is mainly used for automatic detection and production control of material powder mixing in the preparation process of ceramics, cement, feed and the like, but not limited to the preparation process.
Description
Technical Field
The utility model belongs to production control device field, concretely relates to material powder mixes automated inspection controlling means.
Background
In the preparation and production process of the industries such as ceramics, cement, feed and the like, strict requirements are imposed on the weight ratio of powder materials. Traditional material powder mixing arrangement controls through simple measurement title, carry out moisture real-time detection very seldom, thereby lead to the dry basis ratio of powder unstable, produce the defective work, online moisture detector is in the use in addition, the powder can often adhere and cause detection error at the detection instrument face in the in-process of blanking, thereby can't ensure the stability of operation in-process prescription ratio, and can't clear up the moisture of online moisture detector surface adhesion, the accuracy of online moisture detector detection data has been reduced, for this reason, we provide material powder and mix automated inspection controlling means.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a material powder mixes automated inspection controlling means to propose material powder and mix automated inspection controlling means in the use in solving above-mentioned background art, because do not have online moisture detection and lead to the unbalanced and powder of raw materials counter weight proportion to cause the problem of detection error at the measuring instrument face at the in-process of blanking often can the adhesion.
In order to achieve the above object, the utility model provides a following technical scheme: the mixed automatic detection control device of material powder, including the storage tank, the upper end fixedly connected with feed inlet of storage tank, the upper end one side outer wall fixedly connected with charge level indicator of storage tank, the little shake ware of lower extreme one side outer wall fixedly connected with of storage tank, one side outer wall fixedly connected with compressed air sword of storage tank, the online moisture detector of lower extreme opposite side outer wall fixedly connected with of storage tank, the fixedly connected with customization flange mounting all around of online moisture detector, fixedly connected with mounting flange can be dismantled to one side of customization flange mounting, the one end external surface fixedly connected with protection glass of online moisture detector, the sample connection has been seted up to the opposite side of storage tank, the lower extreme swing joint of storage tank has ejection of compact valve.
Preferably, the feed inlet passes through the connection pad and the construction bolt is fixed in the upper end of storage tank, the charge level indicator can be dismantled and fix in the upper end one side outer wall of storage tank.
Preferably, the microseismic device is detachably fixed on the outer wall of one side of the lower end of the storage tank.
Preferably, the compressed air knife is arranged on the outer wall of one side of the storage tank and aligns the cleaning port with the online moisture detector.
Preferably, the online moisture detector is installed on the outer wall of the other side of the lower end of the storage tank through the customized flange installation and the fixed flange, the online moisture detector is located at the upper end of a metering device of the storage tank, the consistency of detected materials and metered materials is ensured, the deviation influence of the detected and metered materials is eliminated, and the protective glass is fixed on the outer surface of one end of the online moisture detector.
Preferably, the sampling port is arranged on the other side of the storage tank through mechanical equipment, and the discharge valve is movably connected with the storage tank.
Compared with the prior art, the beneficial effects of the utility model are that:
the mixed material is filled into the storage tank through the feed port, the level indicator can detect the change of the height of the solid raw material in the storage tank in real time, the on-line moisture detector is provided with a low-refraction sight glass through an infrared system signal source, the irradiation angle is fixed, the detected data is detected and transmitted in real time, the signal is transmitted to a metering system through an instrument, the dry basis quantity required by the formula is calculated through background data, the dry basis quantity is converted into the actual metered quantity, frequent data adjustment caused by the moisture deviation of the raw material in the workshop operation process is reduced, the field variable is controlled from the technical angle, the on-line moisture detector is arranged at the upper end of a metering device, the consistency of the detected material and the metered material is ensured, the influence of the deviation of the detected and metered material is eliminated, the compressed air knife is controlled through the cooperation of DCS and the PLC, the moisture adhered to the surface of the on-line moisture detector can be regularly cleaned, and the metering of the material is not influenced, the purpose of stable real-time monitoring data is also realized, the customized flange mounting and the fixed flange can be better fix the online moisture detector, the online moisture detector is not easy to loosen, the accuracy of the detection data is improved, the protection glass can play a role in protecting the detection head in the online moisture detector, the detection head is prevented from being damaged to influence the detection data, the sampling port can detect the real-time data of the fixed raw materials, the quality of the fixed raw materials is ensured, finally, the fixed materials can be output to a specified point through the discharge valve, the output quantity of the materials can be conveniently controlled, the control is simple and convenient, the proportion of the raw materials can be adjusted in real time through online monitoring of the online moisture detector on a production system, and the formula proportioning stability in the operation process is ensured.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1. a storage tank; 2. a feed inlet; 3. a level gauge; 4. a microseismic device; 5. compressing the air knife; 6. an online moisture detector; 7. mounting a customized flange; 8. a fixed flange; 9. protecting glass; 10. a sampling port; 11. and a discharge valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: material powder mixes automatic check controlling means, including storage tank 1, storage tank 1's upper end fixedly connected with feed inlet 2, storage tank 1's upper end one side outer wall fixedly connected with charge level indicator 3, storage tank 1's lower extreme one side outer wall fixedly connected with microseismic ware 4, storage tank 1's one side outer wall fixedly connected with compressed air sword 5, storage tank 1's the online moisture detector of lower extreme opposite side outer wall fixedly connected with 6, online moisture detector 6's fixedly connected with customization flange mounting 7 all around, fixedly connected with mounting flange 8 can be dismantled to one side of customization flange mounting 7, online moisture detector 6's one end external surface fixedly connected with protection glass 9, sample connection 10 has been seted up to storage tank 1's opposite side, storage tank 1's lower extreme swing joint has ejection of compact valve 11.
In the embodiment, raw materials are filled into the storage tank 1 through the feeding hole 2, the level indicator 3 can detect the change of the height of the solid raw materials in the storage tank 1 in real time, the online moisture detector 6 is provided with a low-refraction sight glass through an infrared system signal source, the irradiation angle is fixed, the detected data is detected in real time and transmitted in real time, the signal is transmitted to a measuring system from an instrument, the dry basis quantity required by the formula is calculated through background data, the actual measured quantity is synthesized at the same time, the frequent data adjustment caused by the moisture deviation of the raw materials in the workshop operation process is reduced, the field variable is controlled from the technical angle, the online moisture detector 6 is arranged at the upper end of a measuring instrument, the detected materials are ensured to be consistent with the measured materials, the influence of the deviation of the detected and measured materials is eliminated, the compressed air knife 5 is controlled by the cooperation of DCS and the PLC, the moisture adhered to the surface of the online moisture detector 6 can be cleaned regularly, the customized flange mounting 7 and the fixed flange 8 can better fix the online moisture detector 6, so that the online moisture detector is not easy to loosen, the accuracy of detection data is improved, the protective glass 9 can play a role in protecting a detection head in the online moisture detector 6, the detection head is prevented from being damaged to influence the detection data, the sampling port 10 can detect the real-time data of the fixed raw materials, the quality of the fixed raw materials is ensured, and finally the fixed raw materials can be output to a specified point through the discharge valve 11, so that the output quantity of the raw materials is convenient to control, the control is simple and convenient, the balance weight proportion of the raw materials is adjusted in real time by online monitoring of the online moisture detector 6 on a production system, and the formula proportioning stability in the operation process is ensured.
Specifically, feed inlet 2 passes through the connection pad and the construction bolt is fixed in the upper end of storage tank 1, and charge level indicator 3 can dismantle the upper end one side outer wall of fixing at storage tank 1.
In this embodiment, the raw material is poured into the storage tank 1 through the feeding port 2, and the level meter 3 can detect the change of the height of the solid raw material in the storage tank 1 in real time.
Specifically, the microseismic device 4 is detachably fixed on the outer wall of one side of the lower end of the storage tank 1.
In this embodiment, the microseismer 4 can monitor the vibration generated by the storage tank 1 during use, so as to avoid the influence of the larger vibration on the detection data.
Specifically, a compressed air knife 5 is arranged on the outer wall of one side of the storage tank 1 and aims a cleaning port at an online moisture detector 6.
In this embodiment, compressed air knife 5 passes through DCS and PLC cooperation control, can regularly clear up the moisture of 6 surface adhesions of online moisture detector, does not influence the measurement of material again, has also realized the stable purpose of real-time supervision data.
Specifically, online moisture detector 6 is installed at the lower extreme opposite side outer wall of storage tank 1 through customization flange mount 7 and mounting flange 8, and online moisture detector 6 is located storage tank 1 own metering device upper end, ensures that the detection material is unanimous with the measurement material, eliminates and detects and measure material deviation influence, and protective glass 9 fixes the one end surface at online moisture detector 6.
In the embodiment, the online moisture detector 6 is provided with a low-refraction sight glass through an infrared system signal source, the irradiation angle is fixed, the detection data is detected in real time and transmitted in real time, the signal is transmitted to a metering system through an instrument, the basis quantity required by the formula is calculated through background data, the actual metering quantity is simultaneously converted into the actual metering quantity, frequent data adjustment caused by moisture deviation of raw materials in the workshop operation process is reduced, the field variables are controlled from the technical angle, the online moisture detector 6 is arranged at the upper end of a metering device, the consistency of the detected materials and the metered materials is ensured, and the influence of the deviation of the detected and metered materials is eliminated.
Specifically, the sampling port 10 is arranged at the other side of the storage tank 1 through mechanical equipment, and the discharge valve 11 is movably connected with the storage tank 1.
In this embodiment, the sampling port 10 can detect real-time data of the fixed raw material, so as to ensure the quality of the fixed raw material, and finally, the fixed raw material can be output to a designated point through the discharge valve 11, so that the output quantity of the raw material can be conveniently controlled, and the control is simple and convenient
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Material powder mixes automated inspection controlling means, including storage tank (1), its characterized in that: the upper end of the storage tank (1) is fixedly connected with a feed inlet (2), the outer wall of one side of the upper end of the storage tank (1) is fixedly connected with a charge level indicator (3), the outer wall of one side of the lower end of the storage tank (1) is fixedly connected with a micro-vibrator (4), the outer wall of one side of the storage tank (1) is fixedly connected with a compressed air knife (5), the outer wall of the other side of the lower end of the storage tank (1) is fixedly connected with an online moisture detector (6), the periphery of the online moisture detector (6) is fixedly connected with a customized flange installation (7), one side of the customized flange installation (7) is detachably and fixedly connected with a fixed flange (8), the outer surface of one end of the online moisture detector (6) is fixedly connected with a protective glass (9), the sampling port (10) is formed in the other side of the storage tank (1), and the lower end of the storage tank (1) is movably connected with a discharge valve (11).
2. The automatic detection and control device for material powder mixing according to claim 1, characterized in that: feed inlet (2) are fixed in the upper end of storage tank (1) through connection pad and construction bolt, charge level indicator (3) can be dismantled and fix in the upper end one side outer wall of storage tank (1).
3. The automatic detection and control device for material powder mixing according to claim 1, characterized in that: the microseismic device (4) is detachably fixed on the outer wall of one side of the lower end of the storage tank (1).
4. The automatic detection and control device for material powder mixing according to claim 1, characterized in that: and the compressed air knife (5) is arranged on the outer wall of one side of the storage tank (1) and aims the cleaning port at the online moisture detector (6).
5. The automatic detection and control device for material powder mixing according to claim 1, characterized in that: the online moisture detector (6) is installed on the outer wall of the other side of the lower end of the storage tank (1) through the customized flange installation (7) and the fixed flange (8), the online moisture detector (6) is located at the upper end of a metering device of the storage tank (1), the consistency of detected materials and metered materials is guaranteed, the deviation influence of the detected and metered materials is eliminated, and the protective glass (9) is fixed on the outer surface of one end of the online moisture detector (6).
6. The automatic detection and control device for material powder mixing according to claim 1, characterized in that: the sampling port (10) is arranged on the other side of the storage tank (1) through mechanical equipment, and the discharge valve (11) is movably connected with the storage tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123308869.7U CN216433092U (en) | 2021-12-27 | 2021-12-27 | Automatic detection control device for material powder mixing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123308869.7U CN216433092U (en) | 2021-12-27 | 2021-12-27 | Automatic detection control device for material powder mixing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216433092U true CN216433092U (en) | 2022-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123308869.7U Active CN216433092U (en) | 2021-12-27 | 2021-12-27 | Automatic detection control device for material powder mixing |
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| CN (1) | CN216433092U (en) |
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2021
- 2021-12-27 CN CN202123308869.7U patent/CN216433092U/en active Active
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