CN216423389U

CN216423389U - Slow-release gel spiral heating extrusion device

Info

Publication number: CN216423389U
Application number: CN202122521973.8U
Authority: CN
Inventors: 张仁港; 柏焱炜; 尹嵩; 杨本刚; 王平; 徐迁; 肖亚平; 张丹; 周密
Original assignee: Chengdu Bofa Control Technology Co ltd; Sichuan Sanlian New Material Co Ltd
Current assignee: Chengdu Bofa Control Technology Co ltd; Sichuan Sanlian New Material Co Ltd
Priority date: 2021-10-19
Filing date: 2021-10-19
Publication date: 2022-05-03
Anticipated expiration: 2031-10-19

Abstract

The utility model discloses a spiral heating extrusion device for slow-release gel, which relates to the technical field of gel heating equipment and comprises a blanking hopper, a material extruding pipe communicated with the blanking hopper, a material extruding pusher rotationally connected in the material extruding pipe and a heater arranged on the outer wall of the material extruding pipe; the end part of the extruding pipe, which is far away from one end of the discharging hopper, is provided with an extruding opening, and the extruding pusher is connected with a first driver. The solid gel enters the extruding pipe through the feeding hopper, the extruding pipe generates heat after being heated by the heater, the solid gel is heated and melted in the extruding pipe, meanwhile, the extruding propeller pushes the solid gel and the liquid gel formed after melting to the extruding opening, and the solid gel is stirred, so that the solid gel is fully and quickly heated and melted. The whole process does not need manual stirring, and the whole process is replaced by a mechanical structure, so that the labor consumption is reduced; and mechanical stirring is more uniform than manual stirring, so that the solid gel can be fully heated and melted, and the production speed and quality of the filter stick are relatively improved.

Description

Slow-release gel spiral heating extrusion device

Technical Field

The utility model relates to a gel firing equipment technical field, concretely relates to slowly-releasing gel spiral heating extrusion device.

Background

The slow-release gel flavored filter stick has the function of carrying and locking fragrance, and the gel is characterized in that the gel is kept in a solid state at normal temperature and is melted into a liquid state after being heated. In the production of the gel flavored filter stick, firstly, solid gel is melted into liquid, and the current heating mode of the gel is as follows: the method comprises the steps of configuring a gel melting barrel and arranging an induction cooker externally, adding solid gel into the gel melting barrel, starting the induction cooker to heat the solid gel, and simultaneously adopting a manual stirring mode to melt the solid gel. However, the stirring mode of stirring in the heating mode consumes manpower, and uniform stirring cannot be realized, so that solid gel is heated unevenly, the solid gel melting time is long, or the solid gel cannot be melted sufficiently, and the production speed and quality of the filter stick are affected.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: to the problem that exists, provide one kind and utilize mechanical stirring, replace manual stirring, reduce the manpower and consume and can realize the sustained-release gel spiral heating extrusion device of even stirring.

The utility model adopts the technical scheme as follows:

a spiral heating extrusion device for sustained-release gel comprises a discharge hopper, an extrusion pipe communicated with the discharge hopper, an extrusion pusher rotationally connected to the inside of the extrusion pipe, and a heater arranged on the outer wall of the extrusion pipe; the end part of the extrusion pipe, which is far away from one end of the blanking hopper, is provided with an extrusion port, and the extrusion material pusher is connected with a first driver; the solid gel can enter the material extruding pipe from the discharging hopper, and the liquid gel is formed after the material extruding pipe is melted and is discharged from the material extruding opening.

By adopting the technical scheme, the extruding pipe is heated by the heater, the solid gel enters the hot extruding pipe from the feeding hopper, the solid gel is pushed to the extruding opening from one end of the extruding pipe by the extruding propeller, and the solid gel is gradually melted by heat transfer of the extruding pipe and stirred by the extruding pusher in the moving process, and is uniformly heated and fully melted.

Preferably, an anti-blocking pipe is communicated between the feeding hopper and the material extruding pipe, an anti-blocking pusher is rotatably connected in the anti-blocking pipe, and the solid gel enters the material extruding pipe after passing through the anti-blocking pusher.

By adopting the technical scheme, in order to improve the production efficiency to the maximum extent, the amount of the solid gel which is arranged in the blanking hopper in unit time is larger, and if the solid gel directly enters the extrusion pipe from the blanking hopper, the solid gel is easily blocked at the starting end of the extrusion material pusher. The anti-blocking pipe is matched with the anti-blocking pusher and is used for gradually transmitting the solid gel into the material extruding pipe to prevent the solid gel from being blocked in the material extruding pipe.

Preferably, the connection part of the discharging hopper and the anti-blocking pipe is rotatably connected with a stirrer.

By adopting the technical scheme, the stirrer is used for preventing solid gel from being blocked at the outlet of the blanking hopper and the starting end of the anti-blocking pusher, and the anti-blocking pusher is matched to reduce the possibility of blocking of the solid gel in the whole device.

Preferably, the heater completely wraps the outer wall of the extrusion tube.

By adopting the technical scheme, the heat generated by the heater can be rapidly transmitted to the extruding pipe in a large area, so that the extruding pipe can be rapidly heated and transmitted to the solid gel inside the extruding pipe, and the solid gel can be fully heated and melted.

Preferably, the extrusion pusher is spiral, and the pushing direction of the extrusion pusher is from one end of the extrusion pipe close to the blanking hopper to the extrusion opening.

By adopting the technical scheme, the pushing direction of the extruding pusher limits the moving direction of the solid gel, and the spiral shape design can play a role in stirring in the rotating process, so that the solid gel is fully stirred in the melting process.

Preferably, the anti-blocking pusher is spiral, and the pushing direction of the anti-blocking pusher is from one end of the anti-blocking pipe far away from the extruding pipe to one end of the anti-blocking pipe close to the extruding pipe.

By adopting the technical scheme, the pushing direction of the anti-blocking pusher limits the moving direction of the solid gel, and the spiral shape design can play a role in stirring in the rotating process, so that the solid gel is ensured to be uniformly separated and not to be aggregated into blocks to influence the melting effect.

Preferably, the agitator is impeller-shaped with its axis of rotation arranged horizontally.

By adopting the technical scheme, the shape design of the impeller can ensure that the impeller can contact the solid gel in a large area, and the solid gel is fully dispersed, so that the subsequent melting process is smoother.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that: the solid gel enters the extruding pipe through the feeding hopper, the extruding pipe generates heat after being heated by the heater, the solid gel is heated and melted in the extruding pipe, meanwhile, the extruding propeller pushes the solid gel and the liquid gel formed after melting to the extruding opening, and the solid gel is stirred, so that the solid gel is fully and quickly heated and melted. The whole process does not need manual stirring, and the whole process is replaced by a mechanical structure, so that the labor consumption is reduced; and mechanical stirring is more uniform than manual stirring, so that the solid gel can be fully heated and melted, and the production speed and quality of the filter stick are relatively improved.

Drawings

Fig. 1 is a longitudinal sectional view of the present invention.

FIG. 2 is a schematic view of the structure of the hopper and the anti-blocking pipe.

Fig. 3 is a schematic view of the structure of the extruding pipe and the heater.

Fig. 4 is a schematic view of the structure of the stirrer.

FIG. 5 is a schematic view of the structure of the anti-blocking pusher.

The labels in the figure are: a blanking hopper-1, a stirrer-11, a second driver-12, an anti-blocking pipe-2, an anti-blocking pusher-21, an extrusion pipe-3, an extrusion port-31, an extrusion pusher-32, a belt pulley-33, a belt-34, a first driver-35, a heater-4, a cooling fan-41 and a case-5.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1 to 5, a spiral heating extrusion device for sustained-release gel comprises a funnel-shaped discharging hopper 1, an opening of the hopper 1 is vertically upward, an outlet of the discharging hopper 1 is communicated with an L-shaped anti-blocking pipe 2, a long arm of the anti-blocking pipe 2 is communicated with the discharging hopper 1, a short arm of the anti-blocking pipe 2 is communicated with a horizontally arranged extruding pipe 3, and an extruding opening 31 is formed in an end part of the extruding pipe 3, which is far away from one end of the discharging hopper 1. The solid gel enters the anti-blocking pipe 2 from the feeding hopper 1, then enters the extruding pipe 3 from the anti-blocking pipe 2, and finally is melted to form liquid gel which is discharged from the extruding opening 31.

The bottom of the blanking hopper 1 is rotatably connected with a blade-shaped stirrer 11, a rotating shaft of the stirrer 11 is horizontally arranged, one end of the rotating shaft penetrates through the side wall of the blanking hopper 1 and is connected with a second driver 12, and the second driver 12 drives the stirrer 11 to rotate relative to the blanking hopper 1. The stirrer 11 is used for preventing the solid gel from being blocked at the outlet of the blanking hopper 1 and the starting end of the anti-blocking pusher 21, and the anti-blocking pusher 21 is matched to reduce the possibility of blocking of the solid gel in the whole device. The shape design of the impeller of the stirrer 11 can ensure that the solid gel is contacted in a large area, and the solid gel is fully dispersed, so that the subsequent melting process is smoother.

The anti-blocking pipe 2 is internally and rotatably connected with a spiral anti-blocking pusher 21, the anti-blocking pusher 21 is horizontally arranged, one end of the anti-blocking pusher penetrates through the end part of the anti-blocking pipe 2 and is connected with a second driver 12, and the second driver 12 drives the anti-blocking pusher 21 and the stirrer 11 to synchronously rotate in the same direction. In order to maximize the production efficiency, the amount of solid gel placed in the discharge hopper 1 per unit time is large, and if the solid gel directly enters the extrusion tube from the discharge hopper 1, the solid gel is likely to be blocked at the starting end of the extrusion pusher 32. The anti-blocking pipe 2 is matched with the anti-blocking pusher 21 and is used for gradually transmitting the solid gel into the extruding pipe 3 and preventing the solid gel from entering the extruding pipe 3 in a large amount and blocking in the extruding pipe 3. The material pushing direction of the anti-blocking pusher 21 is from one end of the anti-blocking pipe 2 far away from the extruding pipe 3 to one end close to the extruding pipe 3, the material pushing direction of the anti-blocking pusher defines the moving direction of the solid gel, and the spiral design can play a role in stirring in the rotating process, so that the solid gel is ensured to be uniformly separated and not to be aggregated into blocks, and the melting effect is influenced.

The spiral extruding pusher 32 is rotatably connected in the extruding pipe 3, the extruding pusher 32 is horizontally arranged, one end of the extruding pusher passes through the end part of the extruding pipe 3 and is connected with the belt pulley 33, the belt pulley 33 is sequentially connected with the belt 34 and the first driver 35 in a transmission manner, the belt pulley 33 and the belt 34 are arranged for adjusting the transmission speed of the first driver 35, the rotating speed of the extruding pusher 32 is ensured to meet the requirement, and the first driver 35 drives the extruding pusher 32 to rotate relative to the extruding pipe 3 through the belt pulley 33 and the belt 34. The material pushing direction of the material extruding pusher 32 is from one end of the material extruding pipe 3 close to the blanking hopper 1 to the material extruding opening 31, the material pushing direction limits the moving direction of the solid gel, and the spiral shape design can play a role in stirring in the rotating process, so that the solid gel is fully stirred in the melting process.

Crowded 3 outer wall parcels of material pipe are fixed with heater 4, and heater 4 is used for heating crowded material pipe 3, and the heat that heater 4 produced can be fast large tracts of land transmit to crowded material pipe 3 for crowded material pipe 3 can be heated fast and with heat transmission to its inside solid-state gel, guarantees that solid-state gel can be fully heated and melt. The heater 4 is also provided with a heat radiation fan 41.

The slow-release gel spiral heating extrusion device further comprises a case 5, the first driver 35 is located in the case 5, and the heater 4 and the extrusion pipe 3 are fixed on the top outside the case 5.

The anti-blocking pusher 21 and the extruding pusher 32 have the same shape.

The utility model discloses a theory of operation does:

the extrusion pipe 3 is heated by a heater 4. The solid gel is placed in the blanking hopper 1, is uniformly stirred and dispersed by the stirrer 11, enters the anti-blocking pipe 2, is stirred and pushed into the extruding pipe 3 by the anti-blocking pusher 21, and is pushed towards the extruding opening 31 by the extruding pusher 32, in the process, the solid gel absorbs the heat of the extruding pipe 3 to melt, so as to form liquid gel, and the liquid gel is discharged from the extruding opening 31 under the propelling action of the extruding pusher 32.

The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to assist understanding of the method and its core concept. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.

Claims

1. A spiral heating extrusion device for slow-release gel is characterized by comprising a feeding hopper, an extrusion pipe communicated with the feeding hopper, an extrusion pusher rotationally connected to the inside of the extrusion pipe, and a heater arranged on the outer wall of the extrusion pipe; the end part of the extrusion pipe, which is far away from one end of the blanking hopper, is provided with an extrusion port, and the extrusion material pusher is connected with a first driver; the solid gel can enter the material extruding pipe from the discharging hopper, and the liquid gel is formed after the material extruding pipe is melted and is discharged from the material extruding opening.

2. The spiral heating extrusion device for sustained-release gel as claimed in claim 1, wherein an anti-blocking pipe is further communicated between the feeding hopper and the extrusion pipe, an anti-blocking pusher is rotatably connected in the anti-blocking pipe, and the solid gel enters the extrusion pipe after passing through the anti-blocking pusher.

3. The spiral heating extrusion device for sustained-release gel according to claim 2, wherein a stirrer is rotatably connected to the joint of the discharge hopper and the anti-blocking pipe.

4. The sustained-release gel spiral heating extrusion device of claim 1, wherein the heater completely wraps the outer wall of the extrusion tube.

5. The spiral heating extrusion device for sustained-release gel as claimed in claim 1, wherein the extrusion pusher is spiral and has a pushing direction from one end of the extrusion tube near the discharge hopper to the extrusion port.

6. The spiral heating extrusion device for slow-release gel according to claim 2, wherein the anti-blocking pusher is spiral, and the pushing direction of the anti-blocking pusher is from one end of the anti-blocking tube far away from the extrusion tube to one end of the anti-blocking tube close to the extrusion tube.

7. A slow release gel screw heated extrusion apparatus as claimed in claim 3 wherein the agitator is impeller shaped with its axis of rotation disposed horizontally.