SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a shaping automation equipment is annotated to multidirectional online crowd, injects injection mold mechanism diversified multi-angle, has shortened and has penetrated a range, has improved the injection precision, and its feed amount of greatly increased, and production efficiency obtains improving, and product quality obtains guaranteeing.
The embodiment of the utility model is realized like this:
the embodiment of the application provides multidirectional online group injection molding automation equipment, and it includes injection mold mechanism, the extrusion mechanism and the feeding agencies of moulding plastics, and above-mentioned extrusion mechanism that moulds plastics is equipped with a plurality ofly, and a plurality of above-mentioned extrusion mechanism that moulds plastics divide into two sets ofly, and locates the relative both sides of above-mentioned injection mold mechanism, and above-mentioned feeding agencies sets up along the unloading direction of above-mentioned injection mold mechanism.
The utility model discloses an in some embodiments, arbitrary one above-mentioned extrusion mechanism of moulding plastics is including the extruder of moulding plastics and a supporting bench, and the above-mentioned extruder of moulding plastics slides and locates above-mentioned supporting bench, and the above-mentioned injection end and the above-mentioned injection mold mechanism intercommunication of the extruder of moulding plastics.
The utility model discloses an in some embodiments, above-mentioned brace table includes the support frame and locates the slide rail on the above-mentioned support frame, and above-mentioned slide rail is equipped with two, and the symmetry locates above-mentioned support frame upper end both sides, and the above-mentioned extruder of moulding plastics slides and locates on two above-mentioned slide rails.
The utility model discloses an in some embodiments, above-mentioned extruder of moulding plastics includes the frame, the hopper, power device, be used for carrying out plasticized plastify subassembly and the injection nozzle who is used for injecting the material to above-mentioned injection mold mechanism to the material, above-mentioned slide rail is located in the slip of above-mentioned frame, above-mentioned frame one side is located to above-mentioned power device, above-mentioned frame opposite side is located to above-mentioned plastify subassembly, above-mentioned power device is connected with above-mentioned plastify subassembly transmission, above-mentioned hopper and above-mentioned plastify subassembly intercommunication, above-mentioned plastify subassembly can be dismantled with above-mentioned injection nozzle and be connected, above-mentioned plastify subassembly communicates with above-mentioned injection mold mechanism through above-mentioned injection nozzle.
In some embodiments of the present invention, the injection mold mechanism includes an injection molding table, an injection mold, and a driving device for driving the injection mold to close or separate, the injection mold is disposed on the injection molding table; still include controlling means, above-mentioned drive arrangement, the aforesaid extrusion mechanism of moulding plastics and the aforesaid feeding agencies all with above-mentioned controlling means electric connection.
The utility model discloses an in some embodiments, above-mentioned injection mold includes lower mould, upper mold and roof, and above-mentioned platform of moulding plastics is located to above-mentioned lower mould, is equipped with a plurality of mouths of moulding plastics that communicate with above-mentioned extrusion mechanism of moulding plastics on the above-mentioned lower mould, and above-mentioned roof is located to above-mentioned upper mold, and above-mentioned platform of moulding plastics is located in above-mentioned roof slip, and above-mentioned drive arrangement's power take off end is connected with above-mentioned roof.
In some embodiments of the present invention, the driving device is a hydraulic cylinder.
In some embodiments of the present invention, the control device is a PLC control cabinet.
The utility model discloses an in some embodiments, above-mentioned feeding agencies include the supporting seat, get the material subassembly and be used for the above-mentioned three-dimensional removal subassembly of getting the material subassembly motion of drive, and above-mentioned supporting seat sets up along the unloading direction of above-mentioned injection mold mechanism, and above-mentioned supporting seat is located to above-mentioned three-dimensional removal subassembly, and the transmission output of above-mentioned three-dimensional removal subassembly is located to the above-mentioned material subassembly of getting.
The utility model discloses an in some embodiments, the aforesaid is got the material subassembly and is included getting the work or material rest and a plurality of piece of absorbing, and above-mentioned getting the work or material rest is located to a plurality of above-mentioned pieces of absorbing, and the above-mentioned transmission output end of getting the material and erect in above-mentioned three-dimensional removal subassembly.
The embodiment of the utility model provides an at least, have following advantage or beneficial effect:
multidirectional online group annotates shaping automation equipment, including injection mold mechanism, the extrusion mechanism and the feeding agencies of moulding plastics, above-mentioned extrusion mechanism that moulds plastics is equipped with a plurality ofly, and a plurality of above-mentioned extrusion mechanism that moulds plastics divide into two sets ofly, and locates the relative both sides of above-mentioned injection mold mechanism, and above-mentioned feeding agencies sets up along the unloading direction of above-mentioned injection mold mechanism.
The injection molding extrusion mechanisms can process materials to enable the materials to be molten and to be in a plastic state, then the plastic materials are injected into the injection molding die mechanisms to enable the materials to be molded in the injection molding die mechanisms, and the product processing molding is completed; a plurality of extrusion mechanism of moulding plastics divide into two sets ofly to locate the relative both sides of injection mold mechanism, can make two sets of extrusion mechanism of moulding plastics spray from the both sides of injection mold mechanism respectively like this, spray more evenly, reduce the temperature difference of molten material in injection mold mechanism both sides, thereby improve product shaping quality, improve product production efficiency.
After the product is machined and formed, the product can be taken out through the material taking mechanism and is transported to the next procedure, and the material taking mechanism is arranged along the blanking direction of the injection mold mechanism, so that the material taking mechanism can take materials more easily, the material taking convenience is improved, the manual material taking cost is reduced, and the production efficiency and the production safety are improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, the description is only for convenience of description of the present invention and simplification, but the indication or suggestion that the device or element to be referred must have a specific position, be constructed and operated in a specific position, and therefore, the present invention should not be construed as being limited thereto. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, "a plurality" means at least 2.
In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Examples
Referring to fig. 1 to 5, the present embodiment provides a multi-directional online group injection molding automation device, which includes a plurality of injection molding mechanisms, two injection molding extrusion mechanisms and material taking mechanisms, wherein the material taking mechanisms are disposed along a feeding direction of the injection molding mechanisms.
In the embodiment, the injection molding extrusion mechanisms can process materials to enable the materials to be molten and become plastic states, then the plastic materials are sprayed into the injection mold mechanisms to enable the materials to be molded in the injection mold mechanisms, and the product processing molding is completed, wherein a plurality of injection molding extrusion mechanisms are arranged, and the injection mold mechanisms can be injected in multiple directions, so that the injection molding efficiency of the materials is improved, the product processing efficiency is improved when the injection molding is shortened, and meanwhile, the processing requirements of large injection molding part products can be met; a plurality of extrusion mechanism of moulding plastics divide into two sets ofly to locate the relative both sides of injection mold mechanism, can make two sets of extrusion mechanism of moulding plastics spray from the both sides of injection mold mechanism respectively like this, spray more evenly, reduce the temperature difference of molten material in injection mold mechanism both sides, thereby improve product shaping quality, improve product production efficiency.
Preferably, a plurality of extrusion mechanism of moulding plastics divide into two sets ofly, can locate the injection mold mechanism left and right sides or both sides around, inject injection mold mechanism diversified multi-angle, shortened and penetrated a range, improved the injection precision, and its feed volume of greatly increased, production efficiency obtains improving, and product quality obtains guaranteeing.
After the product is machined and formed, the product can be taken out through the material taking mechanism and is transported to the next procedure, and the material taking mechanism is arranged along the blanking direction of the injection mold mechanism, so that the material taking mechanism can take materials more easily, the material taking convenience is improved, the manual material taking cost is reduced, and the production efficiency and the production safety are improved.
The utility model discloses an in some embodiments, arbitrary one above-mentioned extrusion mechanism of moulding plastics is including the extruder 8 and the brace table 9 of moulding plastics, and above-mentioned extruder 8 of moulding plastics slides and locates above-mentioned brace table 9, and the above-mentioned injection end and the above-mentioned injection mold mechanism intercommunication of extruder 8 of moulding plastics.
In the above embodiment, any one of the injection molding extrusion mechanisms includes an injection molding extruder 8 and a supporting table 9, the injection molding extruder 8 can be used for processing the material to make the material melt and become a plastic state, and the injection end of the injection molding extruder 8 is communicated with the injection molding mechanism, so that the molten material ejected by the injection molding extruder 8 can enter the injection molding mechanism to make the material be molded in the injection molding mechanism; supporting bench 9 can provide stable support for extruder 8 of moulding plastics in addition, make extruder 8 of moulding plastics have certain height, thereby make extruder 8 of moulding plastics highly match with injection mold mechanism's height, extruder 8 of moulding plastics slides and locates supporting bench 9, adopt the sliding connection mode, can make extruder 8 of moulding plastics slide along supporting bench 9, thereby the adjustment is moulded plastics extruder 8 and injection mold mechanism's distance, thereby can adapt to not unidimensional injection mold mechanism's processing demand, excellent in use effect.
In some embodiments of the present invention, the supporting platform 9 includes a supporting frame 91 and a sliding rail 92 disposed on the supporting frame 91, the sliding rail 92 is provided with two sliding rails, and the two sliding rails are symmetrically disposed on two sides of the upper end of the supporting frame 91, and the injection molding extruder 8 is slidably disposed on the two sliding rails 92.
In the above embodiment, the support frame 91 and the slide rail 92 jointly form the support table 9 so as to provide stable support for the injection molding extruder 8, and the slide rail 92 can provide guiding support for the injection molding extruder 8, so that the injection molding extruder 8 can slide along the support frame 91 through the slide rail 92 so as to adjust the position of the injection molding extruder 8, and the support table has good flexibility and wide application range; the slide rail 92 is provided with two, and the support frame 91 upper end both sides are located to the symmetry, can improve the area of contact of slide rail 92 with the extruder 8 of moulding plastics, can be more stable provide the support to the extruder 8 of moulding plastics, guarantee the stationarity of the extruder 8 of moulding plastics.
In some embodiments of the present invention, the above-mentioned injection molding extruder 8 includes a frame 81, a hopper 82, a power device 83, a plasticizing component 84 for plasticizing a material and an injection nozzle 85 for injecting the material into the above-mentioned injection mold mechanism, the above-mentioned frame 81 is slidably disposed on the above-mentioned slide rail 92, the above-mentioned power device 83 is disposed on one side of the above-mentioned frame 81, the above-mentioned plasticizing component 84 is disposed on the other side of the above-mentioned frame 81, the above-mentioned power device 83 is connected with the transmission of the above-mentioned plasticizing component 84, the above-mentioned hopper 82 is communicated with the above-mentioned plasticizing component 84, the above-mentioned plasticizing component 84 is detachably connected with the above-mentioned injection nozzle 85, the above-mentioned plasticizing component 84 is communicated with the above-mentioned injection mold mechanism through the above-mentioned injection nozzle 85.
In the above embodiment, the base 81, the hopper 82, the power device 83, the plasticizing component 84 and the injection nozzle 85 constitute an injection molding extrusion mechanism, so as to melt the material and inject the material into the injection molding mechanism, wherein the base 81 is used as a support carrier and a main part of the injection molding extruder 8, and can be used for installing other components and providing support protection for the other components, the base 81 is slidably disposed on the slide rail 92, so that the base 81 can slide along the slide rail 92 to drive the injection molding extruder 8 to move, so as to achieve an adjustment function, the power device 83 is disposed on one side of the base 81, the power device 83 can provide power, so that the plasticizing component 84 works and injects the melted material, the hopper 82 is disposed on the base 81 and communicated with the plasticizing component 84, so that a user can conveniently inject the material through the hopper 82, thereby avoiding the waste of the material sputtered from the periphery of the injection port during the adding process, the material of throwing into gets into plastify subassembly 84 in, melts the material through plastify subassembly 84, makes the material become the plastic state, and the jetting head is located plastify subassembly 84 one end, and the material blowout after the guide melting through the jetting head, plastify subassembly 84 through injection nozzle 85 and injection mold mechanism intercommunication, can make the accurate entering injection mold mechanism of material after the melting in like this, it is efficient to mould plastics.
Furthermore, the injection nozzle 85 and the plasticizing component 84 are detachably connected, so that the injection nozzle 85 is convenient to replace or maintain, injection blockage is avoided, and the production efficiency of the device is ensured; meanwhile, the proper injection nozzle 85 can be replaced according to the injection molds 2 with different sizes, the applicability of the device is improved, and the using effect is good.
Specifically, the plasticizing assembly 84 includes a cylinder, a heater and a screw, the cylinder is connected to a base 81, the hopper 82 is communicated with the cylinder, the screw is disposed in the cylinder, the heater is disposed on the inner wall of the cylinder, one end of the screw is in transmission connection with a power unit 83, and a material storage chamber is disposed between the other end of the screw and the cylinder.
Wherein the barrel and screw form a plasticizing assembly 84, a space is provided between the barrel and screw to allow material to fill the space, a hopper 82 is in communication with the barrel, the material can enter the machine barrel through the hopper 82, the heater is arranged on the inner wall of the machine barrel, the material can be heated by the heater, the material is heated and melted, in addition, one end of the screw is connected with the power device 83 in a transmission way, the screw can be driven by the power device 83 to rotate, the material is driven to move by the rotation of the screw, so that the material is rubbed with the inner wall of the machine barrel, extruding and crushing the material, then matching with a heater to make the material in a plastic state, then continuously rotating through a screw rod to push the material in the plastic state into a material storage cavity for storage, then, a thrust is applied by the power device 83 to eject the material through the injection nozzle 85, thereby realizing a high-speed ejection function.
Specifically, the power device 83 includes a hydraulic motor and a thrust cylinder, the thrust cylinder is disposed on the base 81, a fixed end of the hydraulic motor is disposed on the thrust cylinder, and a transmission output end of the hydraulic motor is connected to the screw.
During the use, hydraulic motor moment of torsion is big, can drive the screw rod through hydraulic motor and rotate, then makes the material melting, forms the plastic state, and when the molten material got into the storage intracavity, thrust cylinder can promote hydraulic motor along the direction motion of injection shower nozzle 85 this moment to make the screw rod move, then go out the material extrusion of storage intracavity, accomplish high-speed the injection through injection shower nozzle 85.
Preferably, the hydraulic motor and the propulsion oil cylinder can be commercially available products, and are convenient to use, replace and maintain.
In some embodiments of the present invention, the injection mold mechanism includes an injection table 1, an injection mold 2, and a driving device 3 for driving the injection mold 2 to close or separate, the injection mold 2 is disposed on the injection table 1; still include controlling means 4, above-mentioned drive arrangement 3, the above-mentioned extrusion mechanism of moulding plastics and above-mentioned feeding agencies all with above-mentioned controlling means 4 electric connection.
In the above embodiment, the injection molding table 1, the injection mold 2 and the driving device 3 constitute an injection mold mechanism, the injection mold 2 is disposed on the injection molding table 1, the injection molding table 1 serves as a main carrier component of the injection mold mechanism and can improve stable support for the injection mold 2, the injection mold 2 is a processing mold for producing parts, the injection mold 2 can mold materials so as to complete processing of products, and the driving device 3 can provide driving force so as to drive the injection mold 2 to close or separate, thereby completing processing and blanking processes of products; still include controlling means 4, drive arrangement 3, the extrusion mechanism of moulding plastics and feeding agencies all with controlling means 4 electric connection, can control the work of each part through controlling means 4, make the device operation more intelligent, high-efficient, reduce artifical work load, improve production efficiency.
In some embodiments of the present invention, the injection mold 2 includes a lower mold 21, an upper mold 22 and a top plate 23, the lower mold 21 is disposed on the injection molding table 1, the lower mold 21 is provided with a plurality of injection molding openings communicated with the injection molding extrusion mechanism, the upper mold 22 is disposed on the top plate 23, the top plate 23 is slidably disposed on the injection molding table 1, and the power output end of the driving device 3 is connected to the top plate 23.
In the above embodiment, the lower mold 21, the upper mold 22 and the top plate 23 form the injection mold 2, the lower mold 21 is disposed on the injection table 1, the injection table 1 provides stable support for the lower mold 21, so that the lower mold 21 is stably placed and is fixed during use, the lower mold 21 is provided with a plurality of injection ports, so that the injection nozzles 85 of the plurality of injection extruders 8 are communicated with the injection ports, and then materials enter the injection mold 2, the upper mold 22 is disposed on the top plate 23, the top plate 23 is slidably disposed on the injection table 1, the top plate 23 provides support for the upper mold 22 and drives the upper mold 22 to lift and lower through the top plate 23, so as to complete mold closing and mold splitting, the power output end of the driving device 3 is connected with the top plate 23, so that the driving device 3 can provide driving force and then push the upper mold 22 to move, during injection, the driving device 3 pushes the top plate 23 to move downwards, so that the upper mold 22 and the lower mold 21 are closed together, a closed product processing cavity is formed, injection molding materials can enter the product processing cavity to form a product, after the product is formed, the driving device 3 drives the top plate 23 to ascend, and then drives the upper die 22 to be separated from the lower die 21, so that the product can be taken out conveniently, and the product processing is completed.
Specifically, the driving device 3 may be a hydraulic cylinder; the hydraulic cylinder is a hydraulic actuating element which converts hydraulic energy into mechanical energy and makes linear reciprocating motion (or swinging motion), and has simple structure and reliable operation. When the reciprocating motion is realized by using the reciprocating motion mechanism, a speed reducing device can be omitted, no transmission gap exists, and the motion is stable; the upper die 22 can be stably driven to move; the hydraulic cylinder can adopt products sold in the market, is simple and convenient to purchase and is convenient to maintain.
Specifically, the control device 4 can be a PLC control cabinet, which has compact structure, stable operation and complete functions, can complete equipment automation and process automation control, realize perfect network functions, and has the characteristics of stable performance, expandability, strong interference resistance and the like.
The utility model discloses an in some embodiments, above-mentioned feeding agencies include supporting seat 5, get material subassembly 7 and be used for the above-mentioned three-dimensional removal subassembly 6 of getting the motion of material subassembly 7 of drive, and above-mentioned supporting seat 5 sets up along the unloading direction of above-mentioned injection mold mechanism, and above-mentioned supporting seat 5 is located to above-mentioned three-dimensional removal subassembly 6, and the above-mentioned transmission output who gets material subassembly 7 and locate above-mentioned three-dimensional removal subassembly 6.
In the above embodiment, the supporting seat 5, get material subassembly 7 and three-dimensional moving assembly 6 and constitute feeding agencies, so that get the material to the product that processing was accomplished, improve and get material efficiency, supporting seat 5 sets up along injection mold mechanism's unloading direction, conveniently get and take the product on injection mold 2, three-dimensional moving assembly 6 locates supporting seat 5, provide stable support for three-dimensional moving assembly 6 through supporting seat 5, and make feeding agencies have a certain height, be convenient for get and take the product, get material subassembly 7 and locate three-dimensional moving assembly 6's transmission output, can drive through three-dimensional moving assembly 6 and get material subassembly 7 motion, three-dimensional moving assembly 6 can be followed the X direction, the three direction motion of Y direction and Z direction, the operation is nimble, the wide range, can make and get material subassembly 7 drive the product nimble motion, excellent in use effect.
Specifically, above-mentioned three-dimensional removal subassembly 6 can be planer-type triaxial manipulator, and the operation is stable, and the flexibility is high, can stably drive and get the motion of material subassembly 7, excellent in use effect.
The utility model discloses an in some embodiments, above-mentioned material subassembly 7 of getting includes material taking frame 71 and a plurality of suction piece 72, and above-mentioned material taking frame 71 is located to a plurality of above-mentioned suction pieces 72, and the transmission output of above-mentioned three-dimensional removal subassembly 6 is located to above-mentioned material taking frame 71.
In this embodiment, get material subassembly 7 including getting work or material rest 71 and a plurality of piece 72 of inhaling, getting work or material rest 71 and as the main body frame who gets material subassembly 7, can provide stable support for a plurality of pieces 72 of inhaling, through the cooperation of a plurality of pieces 72 of inhaling, can increase the suction of getting material subassembly 7 to can stably absorb the product, take out the product from injection mold 2, then transport next process, easy operation is convenient.
Specifically, the suction member 72 may be a commercially available pneumatic suction member 72, and the product is taken out from the injection mold 2 by using the change of air pressure, so that the suction force is strong, the structure is simple, and the using effect is good.
To sum up, this application embodiment provides multidirectional online group notes shaping automation equipment, including injection mold mechanism, the extrusion mechanism and the feeding agencies of moulding plastics, above-mentioned extrusion mechanism that moulds plastics is equipped with a plurality ofly, and a plurality of above-mentioned extrusion mechanism that moulds plastics divide into two sets ofly, and locates the relative both sides of above-mentioned injection mold mechanism, and above-mentioned feeding agencies sets up along the unloading direction of above-mentioned injection mold mechanism.
The injection molding extrusion mechanisms can process materials to enable the materials to be molten and become plastic states, then the plastic materials are injected into the injection molding die mechanisms to enable the materials to be molded in the injection molding die mechanisms, and product processing and molding are completed; a plurality of extrusion mechanism of moulding plastics divide into two sets ofly to locate the relative both sides of injection mold mechanism, can make two sets of extrusion mechanism of moulding plastics spray from the both sides of injection mold mechanism respectively like this, spray more evenly, reduce the temperature difference of molten material in injection mold mechanism both sides, thereby improve product shaping quality, improve product production efficiency.
After the product is machined and formed, the product can be taken out through the material taking mechanism and transported to the next procedure, the material taking mechanism is arranged along the discharging direction of the injection mold mechanism, so that the material taking mechanism can take materials more easily, the material taking convenience is improved, the manual material taking cost is reduced, and the production efficiency and the production safety are improved.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.