CN216421388U - Heat press with cooling function - Google Patents
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- CN216421388U CN216421388U CN202122966036.3U CN202122966036U CN216421388U CN 216421388 U CN216421388 U CN 216421388U CN 202122966036 U CN202122966036 U CN 202122966036U CN 216421388 U CN216421388 U CN 216421388U
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- 238000001816 cooling Methods 0.000 title claims abstract description 69
- 238000007731 hot pressing Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 13
- 230000002787 reinforcement Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000110 cooling liquid Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及热压机技术领域,具体是具有冷却功能的热压机。The utility model relates to the technical field of hot presses, in particular to a hot press with a cooling function.
背景技术Background technique
热压机是一种将两个预先上好助焊剂镀锡的零件加热到足以使焊锡熔化流动的温度,固化后,在零件与焊锡之间形成一个永久电气机械连接的设备。A hot press is a device that heats two pre-fluxed and tinned parts to a temperature sufficient to melt and flow the solder, which, when cured, forms a permanent electro-mechanical connection between the parts and the solder.
根据申请号201510516397.4的中国专利公开了一种热压机,该设备虽然能够对工件进行热熔成型,解决了现有的热压机,因工件形状原因而不能成型的问题,但是该设备不能对加工好的工件进行快速冷却降温,需要较长的冷却时间,严重影响了热压机的工作效率和实用性,不方便人们进行大批量的快速生产;为此,我们提供了具有冷却功能的热压机解决以上问题。According to the Chinese Patent Application No. 201510516397.4, a hot press is disclosed. Although the device can hot-melt the workpiece, it solves the problem that the existing hot press cannot be formed due to the shape of the workpiece, but the device cannot The processed workpiece is rapidly cooled and cooled, which requires a long cooling time, which seriously affects the work efficiency and practicability of the hot press, and is inconvenient for people to carry out rapid production in large quantities; The press solves the above problems.
实用新型内容Utility model content
本实用新型的目的就是为了弥补现有技术的不足,提供了具有冷却功能的热压机。The purpose of the utility model is to provide a hot press with cooling function in order to make up for the deficiencies of the prior art.
为实现上述目的,本实用新型提供如下技术方案:具有冷却功能的热压机,包括支撑座,所述支撑座的上表面固定连接有承重架,所述支撑座的底面安装有水冷机构,所述支撑座的上表面安装有风冷机构,所述承重架的底面安装有热压机构。In order to achieve the above purpose, the present utility model provides the following technical solutions: a hot press with cooling function, including a support seat, the upper surface of the support seat is fixedly connected with a load-bearing frame, and the bottom surface of the support seat is installed with a water cooling mechanism, so An air cooling mechanism is installed on the upper surface of the support base, and a heat pressing mechanism is installed on the bottom surface of the load-bearing frame.
进一步的,所述水冷机构包括储液箱和抽水泵,所述抽水泵的输入端依次贯穿支撑座和储液箱并延伸至储液箱的内部,所述抽水泵的输出端固定连通有水冷盘管,所述水冷盘管远离抽水泵的一端依次贯穿支撑座和储液箱并延伸至储液箱的内部。Further, the water cooling mechanism includes a liquid storage tank and a suction pump, the input end of the suction pump sequentially penetrates the support base and the liquid storage tank and extends to the interior of the liquid storage tank, and the output end of the suction pump is fixedly connected with a water cooling pump. Coil, one end of the water-cooling coil away from the water pump runs through the support base and the liquid storage tank in sequence and extends to the interior of the liquid storage tank.
进一步的,所述储液箱的上表面与支撑座的底面固定连接,所述抽水泵的底面与支撑座的上表面固定连接,所述储液箱的左侧面固定连通有加液管,所述水冷盘管的外表面固定连接有稳固架,所述稳固架的底面与支撑座的上表面固定连接。Further, the upper surface of the liquid storage tank is fixedly connected with the bottom surface of the support base, the bottom surface of the suction pump is fixedly connected with the upper surface of the support base, and the left side of the liquid storage tank is fixedly connected with a liquid filling pipe, A stable frame is fixedly connected to the outer surface of the water cooling coil, and the bottom surface of the stable frame is fixedly connected to the upper surface of the support base.
进一步的,所述风冷机构包括出气罩和两个增压泵,每个所述增压泵的输出端均固定连通有导气管,每个所述导气管远离增压泵的一端均贯穿出气罩并延伸至出气罩的内部,所述出气罩的左侧面固定连接有挡风板,所述挡风板的左侧面开设有等距离排列的出气孔。Further, the air cooling mechanism includes an air outlet cover and two booster pumps, the output end of each booster pump is fixedly connected with an air duct, and one end of each of the air ducts away from the booster pump runs through the air outlet. The hood extends to the interior of the air outlet hood, the left side of the air outlet hood is fixedly connected with a windshield, and the left side of the windshield is provided with air outlet holes arranged at equal distances.
进一步的,每个所述增压泵的底面均与支撑座的上表面固定连接,每个所述增压泵的输入端均固定连通有进气罩,所述出气罩的底面固定连接有固定架,所述固定架的底面与支撑座的上表面固定连接。Further, the bottom surface of each of the booster pumps is fixedly connected with the upper surface of the support base, the input end of each of the booster pumps is fixedly connected with an air inlet cover, and the bottom surface of the air outlet cover is fixedly connected with a fixed The bottom surface of the fixing frame is fixedly connected with the upper surface of the support base.
进一步的,所述热压机构包括液压杆和治具,所述液压杆的伸缩端固定连接有加热板,所述治具的底面与支撑座的上表面固定连接。Further, the hot pressing mechanism includes a hydraulic rod and a jig, the telescopic end of the hydraulic rod is fixedly connected with a heating plate, and the bottom surface of the jig is fixedly connected with the upper surface of the support seat.
进一步的,所述加热板的上表面固定连接有两个定位柱,所述承重架的上表面开设有两个定位通孔,每个所述定位柱的顶端均贯穿每个定位通孔并延伸至承重架的上方。Further, the upper surface of the heating plate is fixedly connected with two positioning columns, the upper surface of the load-bearing frame is provided with two positioning through holes, and the top of each positioning column penetrates and extends through each positioning through hole. to the top of the load-bearing frame.
进一步的,所述液压杆的顶端与承重架的底面固定连接,所述液压杆的外表面固定连接有加固环,所述加固环的上表面与承重架的底面固定连接。Further, the top end of the hydraulic rod is fixedly connected with the bottom surface of the load-bearing frame, the outer surface of the hydraulic rod is fixedly connected with a reinforcement ring, and the upper surface of the reinforcement ring is fixedly connected with the bottom surface of the load-bearing frame.
与现有技术相比,该具有冷却功能的热压机具备如下有益效果:Compared with the prior art, the hot press with cooling function has the following beneficial effects:
1、本实用新型通过设置有支撑座配合承重架,能够支撑并固定该装置,增加该装置运行时的稳定性,起到该装置运行更加平稳可靠的作用,通过设置有水冷机构配合热压机构,能够通过循环冷却液的方式,将治具上的热量向外置换出来,从而能够对加工好的工件快速进行冷却降温,极大的缩短了工件冷却的时间,增加了热压机的工作效率和实用性,避免加工好的工件需要长时间的冷却,才能对下一个工件进行加工,影响热压机工作效率和实用性,无法进行大批量快速生产的问题,通过设置有风冷机构配合热压机构,能够对加工好的工件实施进一步的降温处理,从而使工件的冷却速度更快,起到能够进一步提高冷却速度,增加热压机生产效率的作用。1. The utility model can support and fix the device by being provided with a support seat to cooperate with the load-bearing frame, increasing the stability of the device during operation, and playing the role of a more stable and reliable operation of the device. , The heat on the fixture can be replaced by circulating coolant, so that the processed workpiece can be rapidly cooled and cooled, which greatly shortens the cooling time of the workpiece and increases the working efficiency of the hot press. and practicability, to avoid the problem that the processed workpiece needs to be cooled for a long time before the next workpiece can be processed, which affects the work efficiency and practicability of the hot press, and cannot carry out large-scale rapid production. The pressing mechanism can further reduce the temperature of the processed workpiece, so that the cooling speed of the workpiece is faster, which can further improve the cooling speed and increase the production efficiency of the hot press.
2、本实用新型通过设置有抽水泵提供的吸力,能够将储液箱中事先填充的冷却液向外抽出,并使其在水冷盘管的内部快速进行流通,利用热交换的原理,能够将工件加工后残留的热量快速置换出来,从而达到对工件快速进行冷却降温的目的,同时水冷盘管内部的冷却液会重新流入储液箱的内部进行自然冷却,使得冷却液可以进行循环使用,起到增加利用率避免造成浪费的问题。2. The utility model is provided with the suction provided by the suction pump, which can draw out the cooling liquid filled in advance in the liquid storage tank to the outside, and make it circulate rapidly inside the water-cooled coil. The heat remaining after the workpiece is processed is quickly replaced, so as to achieve the purpose of cooling the workpiece quickly, and the cooling liquid inside the water-cooled coil will flow back into the liquid storage tank for natural cooling, so that the cooling liquid can be recycled. To increase utilization and avoid waste problems.
3、本实用新型通过设置有增压泵提供的吸力,能够将外界的空气通过导气管送入出气罩的内部,然后通过出气罩吹向工件的表面,从而能够通过增加空气流速的原理,快速降低工件表面的温度,起到进一步增加工件冷却速度的作用,并且通过挡风板配合出气孔,能够降低空气的冲击力,避免空气压力过大冲击工件,导致工件出现损伤,或精度下降的问题。3. The utility model is provided with the suction provided by the booster pump, which can send the outside air into the inside of the air outlet hood through the air duct, and then blow it to the surface of the workpiece through the air outlet hood, so that the air flow rate can be increased quickly. Reduce the temperature of the workpiece surface to further increase the cooling rate of the workpiece, and through the air baffle with the air outlet, the impact force of the air can be reduced, so as to avoid the problem of excessive air pressure impacting the workpiece, resulting in damage to the workpiece or reduced accuracy. .
附图说明Description of drawings
图1为本实用新型支撑座立体的结构示意图;1 is a three-dimensional structural schematic diagram of a support seat of the present invention;
图2为本实用新型储液箱立体的结构示意图;Fig. 2 is the three-dimensional structural representation of the liquid storage tank of the present invention;
图3为本实用新型出气罩立体的结构示意图;3 is a three-dimensional structural schematic diagram of an air outlet hood of the present invention;
图4为本实用新型液压杆立体的结构示意图。FIG. 4 is a three-dimensional structural schematic diagram of the hydraulic rod of the present invention.
图中:1支撑座、2承重架、3水冷机构、301储液箱、302加液管、303抽水泵、304水冷盘管、305稳固架、4风冷机构、401出气罩、402增压泵、403进气罩、404导气管、405固定架、406挡风板、407出气孔、5热压机构、501液压杆、502加热板、503治具、504定位通孔、505加固环、506定位柱。In the picture: 1 support base, 2 load-bearing frame, 3 water cooling mechanism, 301 liquid storage tank, 302 liquid filling pipe, 303 water pump, 304 water cooling coil, 305 stable frame, 4 air cooling mechanism, 401 air outlet hood, 402 booster Pump, 403 air intake hood, 404 air duct, 405 fixing frame, 406 windshield, 407 air outlet, 5 hot pressing mechanism, 501 hydraulic rod, 502 heating plate, 503 fixture, 504 positioning through hole, 505 reinforcement ring, 506 positioning post.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
本实施例提供了具有冷却功能的热压机,该热压机用于金属工件的热压加工,通过水冷机构3配合风冷机构4和热压机构5,能够使热压加工完成的工件快速冷却,从而能够降低工件冷却降温的时间,增加热压机的工作效率和实用性。This embodiment provides a hot press with cooling function. The hot press is used for hot press processing of metal workpieces. The
参见图1~图4,具有冷却功能的热压机,包括支撑座1,支撑座1的上表面固定连接有承重架2,支撑座1的底面安装有水冷机构3,水冷机构3包括储液箱301和抽水泵303,抽水泵303的输入端依次贯穿支撑座1和储液箱301并延伸至储液箱301的内部,抽水泵303的输出端固定连通有水冷盘管304,水冷盘管304远离抽水泵303的一端依次贯穿支撑座1和储液箱301并延伸至储液箱301的内部,利用水冷盘管304的特殊形状,能够有效增加冷却降温范围,达到进一步保证冷却效率的效果。Referring to FIGS. 1 to 4 , a heat press with cooling function includes a support base 1 , a load-bearing
储液箱301的上表面与支撑座1的底面固定连接,抽水泵303的底面与支撑座1的上表面固定连接,储液箱301的左侧面固定连通有加液管302,水冷盘管304的外表面固定连接有稳固架305,稳固架305的底面与支撑座1的上表面固定连接,利用加液管302能够方便人们补充冷却液,通过稳固架305,能够增加水冷盘管304的稳定性,起到水冷盘管304与支撑座1连接更加牢固的作用。The upper surface of the
支撑座1的上表面安装有风冷机构4,风冷机构4包括出气罩401和两个增压泵402,每个增压泵402的输出端均固定连通有导气管404,每个导气管404远离增压泵402的一端均贯穿出气罩401并延伸至出气罩401的内部,出气罩401的左侧面固定连接有挡风板406,挡风板406的左侧面开设有等距离排列的出气孔407,通过出气罩401配合挡风板406和出气孔407,能够使空气的吹动更加均匀稳定,起到保证空气吹动效果,降低空气冲击力的作用。An
每个增压泵402的底面均与支撑座1的上表面固定连接,每个增压泵402的输入端均固定连通有进气罩403,出气罩401的底面固定连接有固定架405,固定架405的底面与支撑座1的上表面固定连接,利用进气罩403能够防止杂质进入增压泵402的内部,起到能够增加空气纯净度的作用,通过固定架405能够固定并稳定出气罩401,起到出气罩401运行更加平稳可靠的作用。The bottom surface of each
承重架2的底面安装有热压机构5热压机构5包括液压杆501和治具503,液压杆501的伸缩端固定连接有加热板502,治具503的底面与支撑座1的上表面固定连接,治具503的底面与水冷盘管304的外表面固定连接,通过治具503与水冷盘管304相接触,能够有效增加工件的冷却效率,利用液压杆501提供的动力能够带动加热板502上下运动,通过加热板502的上下运动配合治具503,能够对工件进行热压加工,起到能够对工件进行热压加工的作用。The bottom surface of the load-bearing
加热板502的上表面固定连接有两个定位柱506,承重架2的上表面开设有两个定位通孔504,每个定位柱506的顶端均贯穿每个定位通孔504并延伸至承重架2的上方,利用定位柱506配合定位通孔504,能够增加加热板502上下运动时的稳定性和准确性,起到能够增加热压加工精准度的作用。Two positioning
液压杆501的顶端与承重架2的底面固定连接,液压杆501的外表面固定连接有加固环505,加固环505的上表面与承重架2的底面固定连接,通过加固环505能够增加液压杆501与承重架2的连接性,起到液压杆501与承重架2连接更加牢固可靠的作用。The top of the
工作原理:使用时,首先将抽水泵303、增压泵402、液压杆501和加热板502与电源相连通,当需要对工件进行热压加工时,先将工件放置在治具503上,然后利用液压杆501提供的动力带动加热板502靠近并压紧治具503,从而能够配合加热板502提供的热量对工件进行热压加工,当工件热压加工完成后,利用抽水泵303提供的吸力能够将储液箱301内部事先填充的冷却液抽出,并送入水冷盘管304的内部进行快速流通,由于温度差的存在,能够快速使水冷盘管304快速吸收治具503和工件的热量,从而使工件快速进行冷却,无需长时间的等待,有效增加了工件的冷却速度,提高了热压机的工作效率和实用性,同时水冷盘管304内部的冷却液能够重新进入储液箱301的内部,使其可以重复使用避免了浪费,利用增压泵402将外界空气通过导气管404和出气罩401吹向工件,能够进一步增加冷却效率,并且利用挡风板406和出气孔407能够降低空气的冲击力,使其冷却过程更加的安全可靠。Working principle: When using, first connect the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
Claims (8)
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Denomination of utility model: Hot press with cooling function Effective date of registration: 20230811 Granted publication date: 20220503 Pledgee: Hubei Jingmen Rural Commercial Bank Co.,Ltd. Dongbao Branch Pledgor: YADAN ECO-FURNITURE (JINGMEN) CO.,LTD. Registration number: Y2023980051891 |
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Granted publication date: 20220503 Pledgee: Hubei Jingmen Rural Commercial Bank Co.,Ltd. Dongbao Branch Pledgor: YADAN ECO-FURNITURE (JINGMEN) CO.,LTD. Registration number: Y2023980051891 |