Dust and smoke removing device for welding equipment
Technical Field
The utility model belongs to the technical field of the welding removes dust, especially, relate to a dust removal fume extractor for welding equipment.
Background
In the field of welding dust removal technology, welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner. The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding can be dangerous for the operator, appropriate precautions must be taken while welding is being performed. The possible injuries to human body caused by welding include burn, electric shock, visual impairment, toxic gas inhalation, over-irradiation of ultraviolet rays, etc.
Toxic gas and smog of production in the welding need remove dust and discharge fume, reduce the influence to the human body, and welding dust collecting equipment dust collection efficiency is lower today, and it is inconvenient to use simultaneously, needs artifical manual regulation.
SUMMERY OF THE UTILITY MODEL
The utility model provides a dust and smoke exhaust apparatus for welding equipment aims at solving the welding dust collecting equipment dust collection efficiency who mentions in the above-mentioned background and is lower, awkward problem.
The utility model discloses a realize like this, a dust removal fume extractor for welding equipment, including support frame, slider, dust absorption pipe, dust removal case, the fan of breathing in, dust removal cylinder, driving motor, water tank, shower, cascade, water catch bowl, booster pump and blowing head.
The support frame is provided with a portal frame, and the sliding device is arranged on the portal frame.
The sliding device is connected with a sliding block in a sliding mode, and the dust collection pipe is installed on the sliding block.
The dust collection pipe is provided with a conical cover and is communicated with the dust removal box.
The dust removal case is installed on the support frame, dust removal incasement portion is provided with clean room and spray room, the clean room intercommunication the spray room.
And the inner wall of the dust removing chamber is embedded with the air suction fan connected with the dust suction pipe.
Two the dust removal cylinder rotates to be installed the inner wall of clean room, the dust removal cylinder runs through inside axis of rotation install gear one behind the outer wall of dust removal case.
The driving motor is installed on the outer wall of the dust removal box, and the output end of the driving motor is installed with a second gear meshed with the first gear through a transmission shaft.
The outer wall of the dust removal roller is sleeved with a dust removal cloth bag.
Preferably, the booster pump is mounted on the upper surface of the dust removal box.
The top wall of the dust chamber is provided with the blowing head, and the output end of the blowing head is right opposite to the dust removing roller.
And one end of the booster pump is connected with an air source, and the other end of the booster pump is connected with the blowing head through a pipeline.
Preferably, the water tank is mounted on the support frame.
The spraying pipe is installed on the top wall of the spraying chamber, and a plurality of spray heads are installed on the spraying pipe.
The water tank is connected with a water pump through a pipeline, and the water pump is connected with the spray pipe through a pipeline.
Preferably, both ends of the water curtain are installed on the inner wall of the spray chamber.
The lower surface mounting of cascade has the water catch bowl, the water catch bowl passes through the pipe connection the water tank.
Preferably, the outer wall of the dust removal box is provided with an outlet connected with the spray chamber.
And an inclined discharging plate is arranged on the discharging port.
Preferably, the supporting frame is provided with a workbench.
The lower surface of the support frame is provided with a foot pad with a threaded hole.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a dust removal fume extractor for welding equipment, the support frame installs slider through the portal frame, and slider can drive the motion of telescopic dust absorption pipe simultaneously, and then adjusts the position of dust absorption pipe, is convenient for carry out the dust absorption when welding, is provided with the workstation on the support frame simultaneously, can carry out welding operation on the workstation; an air suction fan connected with a dust suction pipe is installed on the dust removal box so as to suck impurities generated during welding, two motor-driven dust removal rollers are installed in a dust removal chamber of the dust removal box, and the impurities are adsorbed by a dust removal cloth bag on the dust removal rollers, so that the purity of air is improved; the top wall of the dust removing chamber is provided with the blowing pipe, so that smoke impurities accurately fall on the dust removing roller, and the dust removing efficiency is improved; meanwhile, a spray chamber in the dust removal box is provided with a spray pipe and a water curtain, and spray water is sprayed on the water curtain to further purify air, reduce dust in the air and purify smoke; and the device has simple structure, comprehensive functions, easy maintenance and more worth popularizing and using.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
fig. 2 is an overall front view of the present invention;
fig. 3 is an overall rear view of the present invention;
FIG. 4 is a schematic structural view of the dust-removing roller of the present invention;
in the figure: 1. a support frame; 101. a gantry; 102. a work table; 103. a foot pad; 2. a sliding device; 201. A slider; 3. a dust collection pipe; 301. a conical cover; 4. a dust removal box; 401. a dust chamber; 402. a spray chamber; 403. an outlet port; 404. a discharge plate; 5. an air suction fan; 6. a dust removal roller; 601. a first gear; 602. a dust removal cloth bag; 7. a drive motor; 701. a second gear; 8. a water tank; 801. a water pump; 9. a shower pipe; 901. a spray head; 10. a water curtain; 11. a water collection tank; 12. a booster pump; 13. a blowing head.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a dust removal fume extractor for welding equipment, including support frame 1, slider 2, dust absorption pipe 3, dust removal case 4, the fan 5 of breathing in, dust removal cylinder 6, driving motor 7, water tank 8, shower 9, water curtain 10, water catch bowl 11, booster pump 12 and blowing head 13, install portal frame 101 on the support frame 1, slider 2 installs on portal frame 101, sliding connection has slider 201 on slider 2, dust absorption pipe 3 installs on slider 201, install conical cover 301 on dust absorption pipe 3, dust absorption pipe 3 intercommunication dust removal case 4, dust removal case 4 installs on support frame 1, inside dust removal room 401 and the shower room 402 of being provided with of dust removal case 4, dust removal room 401 communicates shower room 402.
Wherein, 2 internally mounted of slider has ball and drives ball pivoted step motor, drives slider 201 through ball and removes, adjusts the position of dust absorption pipe 3 then, and dust absorption pipe 3 is scalable hose simultaneously, and the dust absorption pipe 3 of being convenient for aligns the welding part, carries out the dust absorption, and conical cover 301 improves the dust absorption scope simultaneously, reduces welding harmful gas to operating personnel's influence.
The inner wall of the dust removing chamber 401 is embedded with an air suction fan 5 connected with the dust suction pipe 3, the two dust removing rollers 6 are rotatably installed on the inner wall of the dust removing chamber 401, the first gear 601 is installed after the dust removing rollers 6 penetrate through the outer wall of the dust removing box 4 through an internal rotating shaft, the driving motor 7 is installed on the outer wall of the dust removing box 4, the second gear 701 meshed with the first gear 601 is installed at the output end of the driving motor 7 through a transmission shaft, and a dust removing cloth bag 602 is sleeved on the outer wall of the dust removing rollers 6.
Wherein, the air flow rate is accelerated to the fan of breathing in 5, inhales harmful gas and dust through dust absorption pipe 3, makes harmful gas and dust get into clean room 401 in, and driving motor 7 drives two dust removal cylinders 6 simultaneously and rotates, and dust removal cylinder 6 adsorbs and filters the dust through dust removal sack 602, improves the purity of air.
The upper surface of the dust removing box 4 is provided with a booster pump 12, the top wall of the dust removing chamber 401 is provided with a blowing head 13, the output end of the blowing head 13 is over against the dust removing roller 6, one end of the booster pump 12 is connected with an air source, and the other end is connected with the blowing head 13 through a pipeline.
In addition, the booster pump 12 is connected with an air source and blows out through the blowing head 13, so that air flows downwards to drive dust to fall, the dust can pass through the dust removing roller 6, and the sieving efficiency of the dust removing roller 6 is improved.
Water tank 8 installs on support frame 1, installs shower 9 on the roof of spray chamber 402, installs a plurality of shower nozzles 901 on the shower 9, and water tank 8 has water pump 801 through the pipe connection, and water pump 801 passes through pipe connection shower 9, and install on the inner wall of spray chamber 402 at the both ends of cascade 10, and the lower surface mounting of cascade 10 has water catch bowl 11, and water catch bowl 11 passes through pipe connection water tank 8.
In addition, the water tank 8 is used for storing the spraying water, the spraying water is extracted to the spraying pipe 9 through the water pump 801, the spraying water is sprayed to the water curtain 10 through the plurality of spray heads 901, the air is wetted by the water curtain 10 wetted by water, the dust and smoke removing effect can be achieved, the content of smoke in the air is reduced, particles and dust in the smoke fall down, meanwhile, the water collecting tank 11 can collect the spraying water, the spraying water flows into the water receiving tank 8 through the water pipe, the water is recycled, the water resource is saved, and the environmental protection performance is higher.
An outlet 403 connected with the spray chamber 402 is arranged on the outer wall of the dust removing box 4, and an inclined discharging plate 404 is arranged on the outlet 403.
Furthermore, the discharge port 403 is convenient for discharging smoke and dust, centralized processing is achieved, environmental protection performance is higher, and meanwhile the inclined discharge plate 404 is more convenient for dust falling and centralized processing of dust.
A worktable 102 is arranged on the support frame 1, and a foot pad 103 with a threaded hole is arranged on the lower surface of the support frame 1.
Particularly, welding operation can be carried out on the workbench 102, the dust collection efficiency is improved, meanwhile, the cushion foot 103 can be fixed on the ground through the matched bolt and thread connection cushion foot 103, the stability of the device is improved, and vibration of the device during working is further reduced.
The utility model discloses a theory of operation and use flow: after the utility model is installed, the sliding device 2 adjusts the position of the dust suction pipe 3 through the sliding block 201, the conical cover 301 and the dust suction pipe 3 are aligned with the welding part, the device is started, the air flow rate is accelerated by the air suction fan 5, harmful gas and dust are sucked through the dust suction pipe 3, the harmful gas and dust enter the dust removal chamber 401, the booster pump 12 is connected with an air source and is blown out through the blowing head 13 to drive the dust to fall down, the dust can pass through the dust removal rollers 6, meanwhile, the driving motor 7 drives the two dust removal rollers 6 to rotate, the dust removal rollers 6 adsorb and filter the dust through the dust removal cloth bag 602, the air enters the spray chamber 402, the water pump 801 pumps the spray water into the spray pipe 9 and is sprayed out to the water curtain 10 through a plurality of spray nozzles 901, the air is wetted by the water curtain 10, the effect of dust removal and smoke removal can be achieved, the content of smoke in the air is reduced, and the air purification effect is achieved, the discharge opening 403 facilitates the discharge of the fumes and dust for centralized disposal.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.