CN216412970U - Contact switch assembly and switchgear - Google Patents
Contact switch assembly and switchgear Download PDFInfo
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- CN216412970U CN216412970U CN202122676120.1U CN202122676120U CN216412970U CN 216412970 U CN216412970 U CN 216412970U CN 202122676120 U CN202122676120 U CN 202122676120U CN 216412970 U CN216412970 U CN 216412970U
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Abstract
Description
技术领域technical field
本实用新型涉及开关设备领域,具体涉及动簧片的弯曲限位件的改进。The utility model relates to the field of switchgear, in particular to the improvement of a bending limiter of a movable spring.
背景技术Background technique
继电器的电磁部分通常包括线圈、轭铁、衔铁和铁芯等,接触部分通常包括设有静触点的静簧片和设有动触点的动簧片,在一种常见的继电器结构中,动簧片固定连接在衔铁上,动簧片自由端伸出衔铁外侧以和静触点进行配合,衔铁在电磁部分致动下运动,带动动簧片自由端上的动触点与静触点靠近或远离,从而实现继电器的接通或断开。The electromagnetic part of the relay usually includes a coil, a yoke, an armature and an iron core, etc. The contact part usually includes a static reed with a static contact and a moving reed with a moving contact. In a common relay structure, The moving reed is fixedly connected to the armature, the free end of the moving reed protrudes out of the armature to cooperate with the static contact, the armature moves under the actuation of the electromagnetic part, and drives the moving contact and the static contact on the free end of the moving reed close or far away, so as to realize the on or off of the relay.
这种产品的一个缺陷在于:动簧片自由端在过度弯曲时,将产生塑性形变甚至疲劳断裂,从而无法实现弹性复位致使产品失效。尤其是近年来继电器的负载要求越来越高的前提下,动触点和接触片体积和重量越来越大,导致动簧片自由端因惯性较大,摆动幅度也较大,当继电器受到较大的机械冲击、振动时(如继电器跌落),动簧片发生塑性变形或者疲劳断裂后,动、静触点无法可靠闭合形成载流回路,导致失效。One defect of this product is that when the free end of the moving reed is excessively bent, it will produce plastic deformation or even fatigue fracture, so that elastic reset cannot be achieved and the product will fail. Especially in recent years, under the premise that the load requirements of relays are getting higher and higher, the volume and weight of the moving contacts and contact pieces are getting bigger and bigger, which leads to the large inertia of the free end of the moving reed and the larger swing range. When there is a large mechanical shock and vibration (such as a drop of the relay), after the plastic deformation or fatigue fracture of the moving reed, the moving and static contacts cannot be reliably closed to form a current-carrying circuit, resulting in failure.
现有技术中,有的采用在继电器的底座或者线架上固定一止挡脚来限制动簧片自由端弯曲幅度,然而,在继电器应用在不同负载电压的场合下,动触点的高度往往需要进行调整以调节触点间隙大小(如调节衔铁以调节动触点的高度),在动触点也即动簧片自由端高度调整的情况下,止挡脚也需要重新调整位置或者更换新的止挡脚,给使用者带来很多不便。In the prior art, some use a stopper foot fixed on the base or wire frame of the relay to limit the bending amplitude of the free end of the movable reed. However, when the relay is applied to different load voltages, the height of the movable contact is often It needs to be adjusted to adjust the size of the contact gap (such as adjusting the armature to adjust the height of the moving contact). In the case of adjusting the height of the moving contact, that is, the free end of the moving reed, the stop foot also needs to be repositioned or replaced with a new one. the stop foot, which brings a lot of inconvenience to the user.
实用新型内容Utility model content
因此,针对上述问题,本实用新型提出一种结构优化的接触式开关组件以及开关电器。Therefore, in view of the above problems, the present invention proposes a contact switch assembly and a switch appliance with an optimized structure.
本实用新型采用如下技术方案实现:The utility model adopts the following technical scheme to realize:
本实用新型提出接触式开关组件,包括电磁致动机构、静触点和动簧片,所述电磁致动机构包括具有活动行程的动作执行件,所述动簧片固定在所述电磁致动组件的动作执行件上与之同步运动,所述动簧片包括一设有动触点的自由端,通过所述动作执行件带动所述动簧片的自由端上的所述动触点靠近或远离所述静触点以实现接通或断开,还包括限位件,所述限位件与所述动作执行件以相对位置固定地进行连接,所述限位件与所述动簧片的自由端具有设定的限位间距,所述限位件用于止挡所述动簧片的自由端以在所述限位间距内限制其弯曲变形的幅度,在通过所述动作执行件调节所述动触点和静触点之间的间隙大小的同时也确保所设定的所述限位间距不发生改变。The utility model proposes a contact switch assembly, which includes an electromagnetic actuating mechanism, a static contact and a moving reed, the electromagnetic actuating mechanism includes an action executing member with an active stroke, and the moving reed is fixed on the electromagnetic actuating plate. The action actuator of the assembly moves synchronously with it, the movable reed includes a free end with a movable contact, and the action actuator drives the movable contact on the free end of the movable reed to approach or away from the static contact to realize connection or disconnection, and also includes a limit piece, the limit piece is fixedly connected with the action execution piece in a relative position, and the limit piece is connected with the moving spring The free end of the sheet has a set limit distance, and the limit piece is used to stop the free end of the movable spring to limit the amplitude of its bending deformation within the limit distance. The component adjusts the size of the gap between the movable contact and the stationary contact, and also ensures that the set limit distance does not change.
其中,基于制造工艺性考虑,在一个实施例中,所述电磁致动机构包括线圈、铁芯、轭铁,所述动作执行件为具有摆动的活动行程的衔铁,定义所述动触点相对处于所述静触点的上方,则所述静触点相对处于所述动触点的下方,所述限位件呈片状结构,所述限位件第一端固定连接在所述衔铁上,第二端延伸至所述自由端上方,从而使所述限位件的第二端和所述动簧片的自由端行形成所述限位间距。Wherein, based on the consideration of manufacturing process, in one embodiment, the electromagnetic actuating mechanism includes a coil, an iron core, and a yoke, and the action executing member is an armature with a swinging movable stroke, and it is defined that the movable contact is relative to each other. Above the static contact, the static contact is relatively below the moving contact, the limiting member is in a sheet-like structure, and the first end of the limiting member is fixedly connected to the armature , the second end extends above the free end, so that the second end of the limiting member and the free end of the movable spring plate form the limiting distance.
其中,为形成朝向自由端的抵接平面,以提高对自由端的止挡效果,在一个实施例中,优选所述限位件第二端还向下朝所述自由端弯折延伸。Wherein, in order to form an abutting plane toward the free end to improve the blocking effect on the free end, in one embodiment, preferably, the second end of the limiting member is further bent and extended downward toward the free end.
其中,基于制造和装配考虑,在一个实施例中,优选所述动簧片的中间部位固定连接在所述衔铁上,所述动簧片一端向所述衔铁外侧延伸以形成所述自由端,另一端越过所述衔铁并向下延伸以形成与轭铁钩挂连接配合的挂环,所述限位件呈“Z”字型折弯片状结构,包括所述第一端、所述第二端以及连接所述第一端和第二端的连接部,所述第一端偏离地固定在所述中间部位的一旁,所述连接部朝所述自由端斜向延伸,以使所述第二端延伸至所述自由端上方。Wherein, based on the consideration of manufacturing and assembly, in one embodiment, preferably, the middle part of the movable reed is fixedly connected to the armature, and one end of the movable reed extends to the outside of the armature to form the free end, The other end goes over the armature and extends downward to form a hanging ring that is hooked and matched with the yoke. Two ends and a connecting part connecting the first end and the second end, the first end is fixed to one side of the middle part in a deviated manner, and the connecting part extends obliquely toward the free end, so that the first end The two ends extend above the free end.
其中,基于制造和装配考虑,在一个实施例中,优选所述动簧片一端固定连接在所述衔铁上,另一端向所述衔铁外侧延伸以形成所述自由端,所述限位件呈“L”字型折弯片状结构,包括所述第一端、所述第二端以及连接所述第一端和第二端的连接部,定义所述自由端处于所述动簧片的前端,其中所述第一端固定在所述动簧片的后方,所述连接部横跨在所述动簧片上方,以使所述第二端延伸至所述自由端上方。Wherein, based on the consideration of manufacturing and assembly, in one embodiment, preferably one end of the movable spring is fixedly connected to the armature, and the other end extends to the outside of the armature to form the free end, and the limiting member is in the form of a The "L"-shaped bent sheet structure includes the first end, the second end and a connecting part connecting the first end and the second end, and defines that the free end is located at the front end of the movable spring , wherein the first end is fixed behind the movable spring, and the connecting portion spans above the movable spring, so that the second end extends above the free end.
其中,为了避免动簧片在吸合过程的正常弯曲中自由端碰撞到限位件,在一个实施例中,优选所述限位件与所述自由端的相对位置被设定为:在所述动作执行件带动所述动触点和静触点相吸合以实现接通的过程中,所述限位件与所述自由端始终保持有间隙。Wherein, in order to prevent the free end of the movable spring from colliding with the limiting member during the normal bending of the pull-in process, in one embodiment, preferably, the relative position of the limiting member and the free end is set as: During the process that the moving contact and the stationary contact are driven by the action executing element to be pulled together to realize connection, the limiting element and the free end always maintain a gap.
其中,在一个实施例中,优选静止状态下,所述限位件与所述动簧片的自由端之间的所述的限位间距设定在:0.5mm~1.5mm之间。Wherein, in one embodiment, preferably in a static state, the limit distance between the limit member and the free end of the movable spring is set to be between 0.5 mm and 1.5 mm.
其中,在一个实施例中,优选所述限位件由刚性材料制成。Wherein, in one embodiment, preferably, the limiting member is made of rigid material.
其中,优选地,所述动触点一体成型在所述自由端上,或者所述自由端固定连接有接触片,所述动触点固定设置在所述接触片上。Wherein, preferably, the movable contact is integrally formed on the free end, or the free end is fixedly connected with a contact piece, and the movable contact is fixedly arranged on the contact piece.
其中,为避免限位件产生转动,在一个实施例中,优选所述限位件通过至少两个铆接点铆接固定在所述动作执行件上。Wherein, in order to prevent the limiting member from rotating, in one embodiment, preferably, the limiting member is riveted and fixed on the action executing member through at least two riveting points.
其中,在一个实施例中,优选所述电磁致动机构包括线圈、静铁芯和动铁芯,所述静铁芯通过电磁吸力吸引所述动铁芯线性移动,所述动作执行件为与所述动铁芯固定连接的推杆,所述限位件与所述推杆固定连接。Wherein, in one embodiment, preferably, the electromagnetic actuating mechanism includes a coil, a static iron core and a moving iron core, the static iron core attracts the moving iron core to move linearly through electromagnetic attraction, and the action executing member is a The movable iron core is fixedly connected to the push rod, and the limiting member is fixedly connected to the push rod.
基于上述的接触式开关组件,本实用新型还提出一种开关电器,该开关电器包括了上述的接触式开关组件。Based on the above-mentioned contact switch assembly, the present invention further provides a switch electrical appliance, which includes the above-mentioned contact switch assembly.
其中,在一个实施例中,优选所述开关电器是继电器。Wherein, in one embodiment, preferably, the switching device is a relay.
本实用新型具有以下有益效果:本实用新型中的限位件都是固定连接在所述电磁致动机构的动作执行件上的,即使因负载电压的不同而需要调整触点间隙时,无论如何调整动作执行件的位置来改变动触点的高度,限位件和动簧片的相对位置都不会产生变化,因此本实用新型的接触式开关组件可以兼容同款产品所有的触点间隙规格,避免了现有技术中因不同的触点间隙,需更换不同的零件进行限位的问题。The utility model has the following beneficial effects: the limiters in the present utility model are all fixedly connected to the actuating element of the electromagnetic actuating mechanism, even if the contact gap needs to be adjusted due to the difference of the load voltage, no matter what Adjust the position of the action actuator to change the height of the movable contact, the relative position of the limiter and the movable reed will not change, so the contact switch assembly of the present invention can be compatible with all contact gap specifications of the same product , to avoid the problem in the prior art that different parts need to be replaced to limit the position due to different contact gaps.
附图说明Description of drawings
图1是实施例1中继电器的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the relay in
图2是实施例1中继电器的正视图;Fig. 2 is the front view of the relay in
图3是实施例1中继电器的俯视图;Fig. 3 is the top view of the relay in
图4是实施例1中衔铁、动簧片和限位件的立体示意图;4 is a perspective view of the armature, the movable spring and the limiter in
图5是实施例1中衔铁、动簧片和限位件的正视图;5 is a front view of the armature, the movable spring and the limiter in
图6是实施例1中限位件的正视图;Fig. 6 is the front view of the limiter in
图7是实施例2中衔铁、动簧片和限位件的立体示意图;7 is a perspective view of the armature, the movable spring and the limiter in
图8是实施例2中衔铁、动簧片和限位件的正视图;8 is a front view of the armature, the movable spring and the limiter in
图9是实施例2中限位件的正视图;Fig. 9 is the front view of the limiter in
图10是实施例3中继电器的示意图;10 is a schematic diagram of a relay in
图11是实施例4中继电器的示意图。11 is a schematic diagram of a relay in Embodiment 4. FIG.
具体实施方式Detailed ways
为进一步说明各实施例,本实用新型提供有附图。这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点。图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are a part of the disclosure of the present invention, which are mainly used to illustrate the embodiments, and can be combined with the relevant description of the specification to explain the operation principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible embodiments and the advantages of the present invention. Components in the figures are not drawn to scale, and similar component symbols are often used to represent similar components.
现结合附图和具体实施方式对本实用新型进一步说明。The present utility model will now be further described with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
参阅图1-6所示,作为本实用新型的优选实施例,提供一种继电器,该继电器包括实现其接通或断开的接触式开关组件,接触式开关组件包括电磁致动机构,还包括动簧片2、限位件3和静触点4。电磁致动机构包括线圈、铁芯、轭铁和衔铁1,衔铁1作为电磁致动机构的动作执行件,通过对线圈通电并借助轭铁形成闭合磁路,使铁芯吸引衔铁1摆动,衔铁1还可借助弹性件反向摆动复位,作为常见的电磁致动结构,本例不再赘述其细节。Referring to FIGS. 1-6 , as a preferred embodiment of the present invention, a relay is provided, the relay includes a contact switch assembly for turning it on or off, the contact switch assembly includes an electromagnetic actuating mechanism, and also includes The moving
静触点4被固定设置,动簧片2固定连接在衔铁1上,动簧片2包括一自由端21,该自由端21上固定设有动触点22,当衔铁1摆动时,带动动簧片2一起摆动,使动触点22相对靠近或远离静触点4,从而实现继电器的接通(动触点22和静触点4吸合接触)或断开(动触点22和静触点4分离)。动簧片2与衔铁1的固定连接具体可采用铆接、螺接、焊接等工艺实现,若采用铆接或螺接,则优选通过至少两个连接点进行连接,以防止动簧片2发生转动。动触点22在本实施例中是固定设置在接触片23上,接触片23再固定连接在自由端21上,在其他实施例中,也可以直接将动触点22一体成型在自由端21上。The static contact 4 is fixedly arranged, the
限位件3固定连接在衔铁1上,限位件3与动簧片2的自由端21具有设定的限位间距W,限位件3在限位间距W内通过止挡自由端21以限制自由端21朝远离静触点4方向弯曲变形的幅度,从而将动簧片2自由端21的弯曲限制在弹性形变的范围内,避免动簧片2发生塑性形变、疲劳断裂等问题,保证动簧片2自由端21在继电器去激励或受到较大的外力作用时仍能复原到正常的工作位置,提高了继电器的可靠性和稳定性。而且,由于限位件3和动簧片2都是固定连接在衔铁1上的,即使因负载电压的不同而需要调整触点间隙时,无论如何调整衔铁1的位置来改变动触点22的高度,限位件3和动簧片2的之间的限位间距W都不会产生变化,因此本实施例中的接触式开关组件可以兼容同款产品所有的触点间隙规格,避免了现有技术中因不同的触点间隙,需更换不同的零件进行限位的问题。The
为便于描述,定义动触点21相对处于静触点22的上方,静触点22相对处于动触点21的下方。具体在本实施例中,限位件3呈片状结构,包括第一端32、第二端31以及连接第一端32和第二端31的连接部33,其中第一端32固定连接在衔铁1上,第二端31延伸至自由端21上方以止挡自由端21。采用片状结构的限位件3,其优点在于易于通过钣金工艺加工,在其他实施例中,限位件3也可以是其他形状如杆状、块状等,只要限位件3是固定连接在衔铁1上并能起到限制动簧片2的自由端21的弯曲的效果即可。For ease of description, it is defined that the
如图2,限位件3第二端31还向下朝自由端21弯折延伸,从而形成朝向自由端21的抵接平面,以提高对自由端21的止挡效果。As shown in FIG. 2 , the
如图3-4,动簧片2的中间部位固定连接在衔铁1上,动簧片2一端向所述衔铁1外侧延伸以形成自由端21,另一端越过衔铁1并向下延伸以形成一挂环24,该挂环24搭接在轭铁的挂钩上,通过调节挂钩的拉紧程度以调整产品的电气参数至合适范围。限位件3呈“Z”字型折弯片状结构,第一端32偏离地固定在动簧片2的中间部位的一旁,连接部33朝自由端21斜向延伸,以使第二端31延伸至自由端21上方以实现对自由端21的止挡。As shown in Figure 3-4, the middle part of the
在继电器吸合过程中,自由端21会正常的弹性弯曲,为了避免在此正常弯曲过程中自由端21碰撞到限位件3,限位件3与自由端21的相对位置被设定为:在接触式开关组件吸合过程中,限位件3与自由端21始终保持有间隙。配合参阅图2,在本实施例中,静止状态下,限位件3与自由端21的限位间隙W取值在:0.5mm~1.5mm之间,使得接触式开关组件既能满足正常吸合过程中自由端21不会弯曲碰撞到限位件3,又能在继电器受到非正常的外力冲击时限位件3限制自由端21的弯曲幅度。During the relay pull-in process, the
作为优选的实施方案,限位件3可由不锈钢、铝合金等刚度大的刚性材料制成,以保证限位件3的结构刚度,提高可靠性。As a preferred embodiment, the
限位件3与衔铁1的固定连接具体可采用铆接、螺接、焊接等工艺实现,本实施例中限位件3铆接固定在衔铁1上,并通过两个铆接点铆接固定,以防止限位件3产生转动。The fixed connection between the
除了继电器之外,本实施例所提供的接触式开关组件还可以应用在其他的开关电器中,如接触器。In addition to the relay, the contact switch assembly provided in this embodiment can also be applied to other switching appliances, such as a contactor.
实施例2:Example 2:
本实施例提供一种继电器,其与实施例1中的继电器结构类似,包括接触式开关组件,不同之处在于本实施例中动簧片和限位件的结构。This embodiment provides a relay, which is similar in structure to the relay in
如图7-9,本实施例中继电器的接触式开关组件包括衔铁1'、动簧片2'、限位件3',动簧片2'一端固定连接在衔铁1'上,另一端向衔铁1'外侧延伸以形成一自由端21',该自由端21'上一体成型有动触点。限位件3'呈“L”字型折弯片状结构,限位件3'固定连接在衔铁1'上,包括第一端32'、第二端31'以及连接第一端32'与第二端31'的连接部33',为便于描述,定义自由端21'处于动簧片2'的前端,其中第一端32'固定在动簧片2'后方的衔铁1'的表面,连接部33'横跨在动簧片2'上方,以使第二端31'延伸至自由端21'上方,以形成对自由端21'的止挡。As shown in Figures 7-9, the contact switch assembly of the relay in this embodiment includes an armature 1', a movable reed 2', and a limiting member 3'. One end of the movable reed 2' is fixedly connected to the armature 1', and the other end is connected to the armature 1'. The outer side of the armature 1' extends to form a free end 21', and a movable contact is integrally formed on the free end 21'. The limiter 3' is in the shape of an "L"-shaped bent sheet, and the limiter 3' is fixedly connected to the armature 1', including a first end 32', a second end 31', and a first end 32' and a The connecting portion 33' of the second end 31', for the convenience of description, defines the free end 21' to be at the front end of the movable reed 2', wherein the first end 32' is fixed on the surface of the armature 1' behind the movable reed 2', The connecting portion 33' spans over the movable spring 2', so that the second end 31' extends above the free end 21' to form a stop for the free end 21'.
本例是基于不同的动簧片的结构而对限位件做出的适应性结构变化,说明了限位件的结构可以是多样的,凡能固定连接在衔铁上并对动簧片自由端产生止挡效果的限位件结构均是可行的方案。This example is an adaptive structural change made to the limiter based on the structure of different moving reeds, which shows that the structure of the limiter can be various. The structure of the stopper that produces the blocking effect is a feasible solution.
实施例3:Example 3:
参阅图10,本实施例提供一种继电器,包括衔铁1A,该衔铁1A呈跷跷板式结构,动簧片2A固定连接在衔铁1A上,衔铁1A摆动带动动簧片2A与固定设置的静触点4A配合实现继电器的负载切换。继电器还包括固定连接于衔铁1A的限位件3A,限位件3A通过止挡动簧片2A的自由端以限制该自由端朝远离静触点4A方向弯曲变形的幅度,从而将动簧片2A的自由端的弯曲限制在弹性形变的范围内,避免动簧片2A发生塑性形变、疲劳断裂等问题。Referring to FIG. 10 , the present embodiment provides a relay, including an armature 1A, the armature 1A is in a seesaw structure, the
即,除了上述实施例1、2所示的单边拍合式继电器外,限位件结构也可用于本例所示的双边跷跷板式的继电器。That is, in addition to the single-side click-type relays shown in the above-mentioned
实施例4:Example 4:
参阅图11,本实施例提供一种继电器,包括线圈、静铁芯和动铁芯1B,推杆1B01(作为电磁致动机构的动作执行件)与动铁芯1B固定连接,动簧片2B固定连接在推杆1B01上,动铁芯1B在静铁芯吸引下线性移动使推杆1B01上的动簧片2B同步与两个固定设置的静触点4B接触或分离,实现继电器的接通或断开。继电器还包括固定连接于推杆1B01的限位件3B,限位件3B通过止挡动簧片2B的自由端以限制该自由端朝远离静触点4B方向弯曲变形的幅度,从而将动簧片2B的自由端的弯曲限制在弹性形变的范围内,避免动簧片2B发生塑性形变、疲劳断裂等问题。Referring to FIG. 11 , the present embodiment provides a relay, including a coil, a static iron core and a moving
即,除了上述实施例1-3所示的摆动式的继电器之外,也可用于本实施例的动作执行件直动式的继电器。That is, in addition to the swing-type relays shown in the above-mentioned Embodiments 1-3, the actuators of the present embodiment can also be used for the direct-acting relays.
尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本实用新型的精神和范围内,在形式上和细节上对本实用新型做出的各种变化,均落入本实用新型的保护范围。Although the present invention has been specifically shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that the present invention, in form and detail, may be Various changes made by the utility model all fall into the protection scope of the present utility model.
Claims (13)
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CN114023603B (en) * | 2021-11-03 | 2025-03-25 | 厦门宏发汽车电子有限公司 | Contact switch assembly and switch electrical appliance |
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