CN216405083U - Spot welding intelligence basin formula support - Google Patents
Spot welding intelligence basin formula support Download PDFInfo
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- CN216405083U CN216405083U CN202123243757.8U CN202123243757U CN216405083U CN 216405083 U CN216405083 U CN 216405083U CN 202123243757 U CN202123243757 U CN 202123243757U CN 216405083 U CN216405083 U CN 216405083U
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Abstract
The utility model discloses a spot welding intelligent basin-type support which comprises a steel basin, a rubber plate, a steel lining plate, a support top plate and a spot welding sensor, wherein the steel basin is arranged on the support top plate; the steel basin is of a basin-type structure; the rubber plate is arranged in the inner cavity of the basin-shaped structure of the steel basin, and a sealing ring is embedded in the top surface of the rubber plate; the steel lining plate is arranged on the top surface of the rubber plate, and the bottom surface of the steel lining plate is arranged in the inner cavity of the steel basin; the top surface of the steel lining plate is fixedly connected with a sliding plate; the top plate of the support is arranged on the top surface of the steel lining plate, and the bottom surface of the top plate of the support is fixedly connected with the sliding plate; and the spot welding sensors are welded and fixed on the steel basin or the steel lining plate or the support top plate. The spot welding intelligent basin-type support can more accurately and effectively monitor the stress condition of the support, and the spot welding sensor is welded on the surface of the support component, so that the support is convenient to disassemble and replace, and the stress condition of the basin-type support can be monitored in real time for a long time.
Description
Technical Field
The utility model relates to the technical field of supports, in particular to a spot-welding intelligent basin-type support.
Background
The basin-type support is a support part used for supporting the weight of a container or equipment and fixing the container or the equipment at a certain position, is also used for bearing vibration and earthquake load during operation, and is generally used in the fields of bridges, buildings and the like.
In the prior art, because the finished product support is integrated, the stress condition of the support is difficult to monitor, even if some supports using a sensing unit exist, only one sensor exists, and the measured data is only the stress of a certain point of the support and is not representative; meanwhile, the sensing unit of the support is usually fixedly connected with the support body or embedded in the support, the support is generally required to be processed, the support structure is damaged to a certain degree, and the whole support is required to be replaced when the sensing unit is replaced, so that the cost is high and the operation is complex.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a spot-welding intelligent basin-type support to solve the problems in the prior art.
In order to achieve the purpose, the utility model provides the following scheme: the utility model provides a spot welding intelligent basin-type support, which comprises
The steel basin is of a basin-type structure and serves as a foundation structure of the basin-type support;
the rubber plate is arranged in the inner cavity of the basin-shaped structure of the steel basin, the bottom surface of the rubber plate is abutted against the bottom surface of the steel basin, and a sealing ring is embedded in the top surface of the rubber plate;
the steel lining plate is arranged on the top surface of the rubber plate, and the bottom surface of the steel lining plate is arranged in the inner cavity of the steel basin; the top surface of the steel lining plate is fixedly connected with a sliding plate;
the support top plate is arranged on the top surface of the steel lining plate and serves as a supporting surface; the bottom surface of the support top plate is fixedly connected with the sliding plate;
and the spot welding sensors are fixed on the steel basin and/or the steel lining plate and/or the support top plate in a welding manner.
Preferably, the steel basin comprises a bottom plate, and a basin ring is fixedly connected to the top surface of the bottom plate; the bottom surface of the rubber plate is abutted against the top surface of the bottom plate, and the outer edge of the rubber plate is abutted against the inner edge of the basin ring; the height of the rubber plate is not higher than that of the basin ring; the bottom surface of the steel lining plate extends into the basin ring.
Preferably, when the spot welding sensors are spot-welded on the steel basin, the spot welding sensors are spot-welded and fixed on the outer edge of the basin ring; and the spot welding sensors are electrically connected with a measuring instrument through leads.
Preferably, the number of the spot welding sensors is four, and the four spot welding sensors are distributed on the outer wall of the basin ring at equal intervals in the circumferential direction; the spot welding sensor is arranged on the basin ring by adopting vertical welding.
Preferably, when the spot welding sensor is welded and fixed on the steel lining plate, the spot welding sensor is welded and fixed on the annular outer edge of the steel lining plate; and the spot welding sensors are electrically connected with the measuring instrument through the conducting wires.
Preferably, the number of the spot welding sensors is four, and the four spot welding sensors are circumferentially and equidistantly fixedly connected to the edge of the steel lining plate; the spot welding sensor is transversely welded on the steel lining plate.
Preferably, when the spot welding sensor is welded and fixed on the support top plate, a welding hole is formed in the top surface of the support top plate, and the spot welding sensor is welded in the welding hole; the number of the spot welding sensors is two; and the two spot welding sensors are electrically connected with the measuring instrument through the lead.
Preferably, a lead slot is formed in the top plate of the support, and the lead is arranged in the lead slot.
Preferably, the spot welding sensor comprises a substrate, a steel pipe is fixedly connected to the top surface of the substrate, an element is arranged in the steel pipe, and the element is fixedly connected into the steel pipe through glue bonding; the element is fixedly connected with the conducting wire.
Preferably, the element is any one of a resistor and a fiber grating.
The utility model discloses the following technical effects: the utility model discloses a spot welding intelligent basin-type support which has the following advantages compared with the prior art:
1. the spot welding sensor is directly welded in the steel basin or the steel lining plate or the top plate of the support, can be directly replaced and is convenient to operate;
2. the number of the spot welding sensors is multiple, the spot welding sensors of the plurality of supports of the structure can be networked through a network technology, and the centralized detection and the automatic monitoring of the stress of the plurality of supports are realized;
3. the spot welding sensors are used for detecting the stress of the support by detecting the elastic deformation of the steel basin or the steel lining plate or the support top plate, and meanwhile, the average value of the spot welding sensors is measured and calculated, so that the detection accuracy and reliability can be improved;
4. the force measuring structure of the basin-type support is integrated with the support structure, the pressure of the basin-type support can be directly measured and displayed through the measuring instrument, the measuring method is simple and convenient, and the measuring result is reliable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a spot welding intelligent basin-shaped support of the present invention;
FIG. 2 is a schematic connection diagram of the present invention;
FIG. 3 is a composition diagram of a spot welding sensor of the present invention;
FIG. 4 is a schematic view of a welding position of a steel basin spot welding sensor according to an embodiment of the present invention;
FIG. 5 is a schematic view of the welding position of a second steel lining plate spot welding sensor according to an embodiment of the utility model;
FIG. 6 is a schematic diagram of a welding position of a three-pedestal top plate spot welding sensor according to an embodiment of the utility model;
wherein, 1, a support top plate; 2. a steel basin; 3. a rubber plate; 4. a steel liner plate; 5. a slide plate; 6. a seal ring; 7. a spot welding sensor; 8. a measuring instrument; 9. a substrate; 10. a steel pipe; 11. an element; 12. a wire; 13. a base plate; 14. a basin ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Referring to fig. 1-3, the present invention provides a spot welding intelligent basin type support, comprising
The steel basin 2 is of a basin-type structure, and the steel basin 2 is used as a foundation structure of the basin-type support;
the rubber plate 3 is arranged in the inner cavity of the basin-shaped structure of the steel basin 2, the bottom surface of the rubber plate 3 is abutted against the bottom surface of the steel basin 2, and a sealing ring 6 is embedded in the top surface of the rubber plate 3;
the steel lining plate 4 is arranged on the top surface of the rubber plate 3, and the bottom surface of the steel lining plate 4 is arranged in the inner cavity of the steel basin 2; the top surface of the steel lining plate 4 is fixedly connected with a sliding plate 5;
the support top plate 1 is arranged on the top surface of the steel lining plate 4 and serves as a supporting surface; the bottom surface of the support top plate 1 is fixedly connected with the sliding plate 5;
and the spot welding sensors 7 are welded and fixed on the steel basin 2 and/or the steel lining plate 4 and/or the support top plate 1.
The spot welding sensor 7 is directly welded in the steel basin 2 or the steel lining plate 4 or the support top plate 1, can be directly replaced and is convenient to operate; the number of the spot welding sensors 7 is multiple, and the spot welding sensors 7 of the multiple supports of the structure can be networked through a network technology, so that the centralized detection and the automatic monitoring of the stress of the multiple supports are realized; the spot welding sensors 7 are used for detecting the stress of the support by detecting the elastic deformation of the steel basin 2 or the steel lining plate 4 or the support top plate 1, the average value of the spot welding sensors 7 can be measured and calculated at the same time, and the accuracy and the reliability of detection are improved; the force measuring structure of the basin-type support is integrated with the support structure, the pressure of the basin-type support can be directly measured and displayed through the measuring instrument 8, the measuring method is simple and convenient, and the measuring result is reliable. The spot welding sensors 7 respectively and fixedly connected on the steel basin 2, the steel lining plate 4 and the support top plate 1 can exist independently or in combination, and are adjusted according to the monitoring precision; when the support seat exists independently, the stress conditions of the three components can be respectively monitored, and the integral stress monitoring of the support seat can be realized; the monitoring data obtained by the combination and implementation of the plurality of spot welding sensors 7 can be used for more comprehensively monitoring the stress condition of each component of the support through data analysis and comparison, and the accuracy is highest.
According to a further optimized scheme, the steel basin 2 comprises a bottom plate 13, and a basin ring 14 is fixedly connected to the top surface of the bottom plate 13; the bottom surface of the rubber plate 3 is abutted against the top surface of the bottom plate 13, and the outer edge of the rubber plate 3 is abutted against the inner edge of the basin ring 14; the height of the rubber plate 3 is not higher than that of the basin ring 14; the bottom surface of the steel lining plate 4 extends into the basin ring 14. The bottom plate 13 is fixed on a foundation base (not shown in the figure), the bottom plate 13 is fixedly connected with a basin ring 14, the bottom plate 13 and the basin ring are combined to form a basin-shaped structure of the steel basin 2, the rubber plate 3 is fixedly connected in the basin ring 14, the bottom surface of the rubber plate 3 is fixedly connected with the top surface of the bottom plate 13, and the peripheral outer edge of the rubber plate 3 is abutted against the inner edge of the basin ring 14; the rubber plate 3 is a core component of the rubber support and plays the roles of bearing, rotating and transmitting force.
According to a further optimized scheme, the spot welding sensor 7 comprises a substrate 9, a steel pipe 10 is fixedly connected to the top surface of the substrate 9, an element 11 is arranged in the steel pipe 10, and the element 11 is fixedly connected into the steel pipe 10 through glue; the element 11 is fixed to the lead 12. The substrate 9 is used as a base of the spot welding sensor 7 and is fixed on a structure to be measured through spot welding, and the steel pipe 10 is used for protecting the element 11 and preventing the element 11 from being extruded or damaged by collision; the element 11 is electrically connected with the measuring instrument 8 through a lead 12, the element 11 converts the pressure deformation in the basin-shaped manufacturing into an electric signal, the electric signal is transmitted to the measuring instrument 8 through the lead 12, and the measuring instrument 8 converts the electric signal into a display signal for outputting; the working principle of the measuring instrument 8 is prior art and will not be described in detail here.
In a further optimized scheme, the element 11 is any one of a resistor and a fiber grating. The resistance type pressure sensor is characterized in that a resistance strain gauge is pasted on a specific surface of an elastic structure, when physical quantities such as force, torque, speed, acceleration and flow act on the elastic structure, stress and strain of the elastic structure are changed, and further resistance change of the resistance strain gauge is caused, and the resistance change is processed by a circuit and then output in an electric signal mode, namely the working principle of the resistance strain type sensor. The fiber grating pressure sensor is based on the sensing process of a fiber grating, obtains sensing information by modulating the wavelength of fiber Bragg through external physical parameters, and is a wavelength modulation type fiber sensor. The working principle of the resistance type pressure sensor and the fiber grating type pressure sensor is the prior art, and the details are not repeated here.
Example one
Referring to fig. 1-3 and fig. 4, the utility model provides a spot welding intelligent pot type support which comprises a support top plate 1, a steel pot 2, a rubber plate 3, a steel lining plate 4, a sliding plate 5 and a sealing ring 6, wherein four spot welding sensors 7 are vertically welded on the steel pot 2 along the outer edge of a pot ring 14 at equal intervals, the signal output ends of the spot welding sensors 7 are connected with a lead 12, the other end of the lead 12 is connected with a measuring instrument 8, and data measured by the spot welding sensors 7 can be obtained through the measuring instrument 8. The stress condition of the spot welding intelligent basin type support is detected by detecting the elastic deformation of the basin ring 14 of the steel basin 2.
The spot welding sensor 7 comprises a substrate 9, a steel tube 10 and an element 11, the element 11 is fixed in the steel tube 10 by glue, and the substrate 9, the steel tube 10 and the element 11 are pressed into the spot welding sensor 7, and the element 11 is a resistor or a fiber grating.
Example two
Referring to fig. 1-3 and 5, the utility model provides a spot welding intelligent pot type support which comprises a support top plate 1, a steel pot 2, a rubber plate 3, a steel lining plate 4, a sliding plate 5 and a sealing ring 6, wherein four spot welding sensors 7 are transversely welded on the outer side of the circumference of the steel lining plate 4 at equal intervals, the signal output ends of the spot welding sensors 7 are connected with a lead 12, one end of the lead 12 is connected with a measuring instrument 8, and data measured by the spot welding sensors 7 can be obtained through the measuring instrument 8. The stress condition of the spot welding intelligent basin-type support is detected by detecting the elastic deformation of the steel lining plate 4.
The spot welding sensor 7 comprises a substrate 9, a steel tube 10 and an element 11, the element 11 is fixed in the steel tube 10 by glue, and the substrate 9, the steel tube 10 and the element 11 are pressed into the spot welding sensor 7, and the element 11 is a resistor or a fiber grating.
EXAMPLE III
Referring to fig. 1-3 and fig. 6, the utility model provides a spot welding intelligent basin type support, which comprises a support top plate 1, a steel basin 2, a rubber plate 3, a steel lining plate 4, a sliding plate 5 and a sealing ring 6, wherein the upper surface of the support top plate 1 is provided with a welding hole and a lead groove, two spot welding sensors 7 are vertically welded in the welding hole, the signal output end of each spot welding sensor 7 is connected with a lead 12, the lead 12 penetrates through the lead groove to be connected with a measuring instrument 8, and data measured by the spot welding sensors 7 can be obtained through the measuring instrument 8. The stress condition of the spot welding intelligent basin-type support is detected by detecting the elastic deformation of the support top plate 1.
The spot welding sensor 7 comprises a substrate 9, a steel tube 10 and an element 11, the element 11 is fixed in the steel tube 10 by glue, and the substrate 9, the steel tube 10 and the element 11 are pressed into the spot welding sensor 7, and the element 11 is a resistor or a fiber grating.
The stress conditions of the three components, namely the steel basin 2, the steel lining plate 4 and the support top plate 1, can be monitored respectively by the three implementation modes in the three embodiments, the whole stress monitoring of the support can be realized by independent implementation, and the stress conditions of the components of the support can be monitored more comprehensively by analyzing and comparing the monitoring data obtained by a plurality of combined implementation modes through data analysis, so that the accuracy is highest. The spot welding sensors 7 can exist simultaneously or in combination, and are adjusted according to the monitoring precision.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above embodiments are only for describing the preferred mode of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a spot welding intelligence benzvalene form support which characterized in that: comprises that
The steel basin (2), the steel basin (2) is of a basin type structure, and the steel basin (2) is used as a foundation structure of the basin type support;
the rubber plate (3) is arranged in the inner cavity of the basin-shaped structure of the steel basin (2), the bottom surface of the rubber plate (3) is abutted against the bottom surface of the steel basin (2), and a sealing ring (6) is embedded in the top surface of the rubber plate (3);
the steel lining plate (4) is arranged on the top surface of the rubber plate (3), and the bottom surface of the steel lining plate (4) is arranged in the inner cavity of the steel basin (2); the top surface of the steel lining plate (4) is fixedly connected with a sliding plate (5);
the support top plate (1), the support top plate (1) is arranged on the top surface of the steel lining plate (4) and is used as a supporting surface; the bottom surface of the support top plate (1) is fixedly connected with the sliding plate (5);
the spot welding sensor (7) is fixed on the steel basin (2) and/or the steel lining plate (4) and/or the support top plate (1) in a welding mode.
2. The spot welding intelligent basin-shaped support according to claim 1, characterized in that: the steel basin (2) comprises a bottom plate (13), and a basin ring (14) is fixedly connected to the top surface of the bottom plate (13); the bottom surface of the rubber plate (3) is abutted against the top surface of the bottom plate (13), and the outer edge of the rubber plate (3) is abutted against the inner edge of the basin ring (14); the height of the rubber plate (3) is not higher than that of the basin ring (14); the bottom surface of the steel lining plate (4) extends into the basin ring (14).
3. The spot welding intelligent basin-shaped support according to claim 2, characterized in that: when the spot welding sensors (7) are spot-welded on the steel basin (2), the spot welding sensors (7) are fixed on the outer edge of the basin ring (14) in a spot welding mode; the spot welding sensors (7) are electrically connected with a measuring instrument (8) through leads (12).
4. The spot welding intelligent basin-shaped support according to claim 3, characterized in that: the number of the spot welding sensors (7) is four, and the four spot welding sensors (7) are distributed on the outer wall of the basin ring (14) at equal intervals in the circumferential direction; the spot welding sensor (7) is vertically welded on the basin ring (14).
5. The spot welding intelligent basin-shaped support according to claim 3, characterized in that: when the spot welding sensor (7) is welded and fixed on the steel lining plate (4), the spot welding sensor (7) is welded and fixed on the annular outer edge of the steel lining plate (4); the spot welding sensors (7) are electrically connected with the measuring instrument (8) through the lead (12).
6. The spot welding intelligent basin-shaped support according to claim 5, wherein: the number of the spot welding sensors (7) is four, and the four spot welding sensors (7) are fixedly connected to the edge of the steel lining plate (4) at equal intervals in the circumferential direction; the spot welding sensor (7) is transversely welded on the steel lining plate (4).
7. The spot welding intelligent basin-shaped support according to claim 3, characterized in that: when the spot welding sensor (7) is fixedly welded on the support top plate (1), a welding hole is formed in the top surface of the support top plate (1), and the spot welding sensor (7) is welded in the welding hole; the number of the spot welding sensors (7) is two; the two spot welding sensors (7) are electrically connected with the measuring instrument (8) through the lead (12).
8. The spot welding intelligent basin-shaped support according to claim 7, wherein: a lead groove is formed in the support top plate (1), and the lead (12) is arranged in the lead groove.
9. The spot welding intelligent basin-shaped support according to claim 3, characterized in that: the spot welding sensor (7) comprises a substrate (9), a steel pipe (10) is fixedly connected to the top surface of the substrate (9), an element (11) is arranged in the steel pipe (10), and the element (11) is fixedly connected into the steel pipe (10) through glue bonding; the element (11) is fixedly connected with the lead (12).
10. The spot welding intelligent basin-shaped support according to claim 9, wherein: the element (11) is any one of a resistor and a fiber grating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123243757.8U CN216405083U (en) | 2021-12-22 | 2021-12-22 | Spot welding intelligence basin formula support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123243757.8U CN216405083U (en) | 2021-12-22 | 2021-12-22 | Spot welding intelligence basin formula support |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216405083U true CN216405083U (en) | 2022-04-29 |
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ID=81284553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123243757.8U Active CN216405083U (en) | 2021-12-22 | 2021-12-22 | Spot welding intelligence basin formula support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216405083U (en) |
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2021
- 2021-12-22 CN CN202123243757.8U patent/CN216405083U/en active Active
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