CN216404449U - High-frequency induction automatic quenching furnace for processing die steel - Google Patents
High-frequency induction automatic quenching furnace for processing die steel Download PDFInfo
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- CN216404449U CN216404449U CN202122811231.9U CN202122811231U CN216404449U CN 216404449 U CN216404449 U CN 216404449U CN 202122811231 U CN202122811231 U CN 202122811231U CN 216404449 U CN216404449 U CN 216404449U
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- quenching
- frequency induction
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- microprocessor
- die steel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a high-frequency induction automatic quenching furnace for processing die steel, which comprises an electric control cabinet, a connecting wire and a quenching box, wherein a microprocessor is arranged in the electric control cabinet, and the connecting wire is arranged on one side below the electric control cabinet. Has the advantages that: according to the utility model, by arranging the bearing plate, the thermocouple sensor, the microprocessor, the pump and the spray head, the workpiece and the thermocouple sensor can be placed on the bearing plate, the heating temperature of the workpiece is detected by the thermocouple sensor, after the workpiece is detected to reach the quenching temperature, the microprocessor controls the pump to pump water and spray the water from the spray head for quenching, the secondary operation is not required for a worker to check, the automation degree of the device is improved, the fan can be connected with an external gas transmission pipeline by arranging the fan and the gas extraction pipe, and then the water vapor generated during quenching is extracted and discharged by the gas extraction pipe, so that the harm of harmful substances in the water vapor to the worker is avoided.
Description
Technical Field
The utility model relates to the technical field of high-frequency induction automatic quenching furnaces, in particular to a high-frequency induction automatic quenching furnace for processing die steel.
Background
The high-frequency quenching is mostly used for surface quenching of industrial metal parts, and is a metal heat treatment method which generates a certain induction current on the surface of a workpiece, rapidly heats the surface of the workpiece and then rapidly quenches the workpiece.
The high-frequency induction quenching furnace for processing the existing die steel is used in the using process, after the workpiece is heated, a worker needs to go to an electric control cabinet to check the heating temperature and then controls a suction pump to pump water to quench the workpiece by using an operation panel, the temperature can not be automatically detected to spray water for quenching, the automation degree is low, in addition, the high-frequency induction quenching furnace for processing the existing die steel is used in the using process, when the workpiece is quenched, a large amount of water vapor can be generated on the surface of the workpiece when the workpiece is contacted with the water, the water vapor contains a large amount of harmful substances, the harmful substances easily cause injury to the worker, and therefore the high-frequency induction quenching furnace for processing the die steel is needed to solve the existing problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome the defects of the prior art, the high-frequency induction automatic quenching furnace for processing the die steel is provided, and the problems that the existing high-frequency induction quenching furnace for processing the die steel cannot automatically detect the temperature for water spraying quenching and has low automation degree after heating a workpiece, and in addition, when the existing high-frequency induction quenching furnace for processing the die steel is used for quenching the workpiece, a large amount of water vapor can be generated on the surface of the workpiece when the workpiece is contacted with water due to the fact that the workpiece surface can generate the large amount of water vapor when the workpiece is quenched, and the water vapor contains a large amount of harmful substances which easily cause injury to the worker are solved.
(II) technical scheme
The utility model is realized by the following technical scheme: the utility model provides a high-frequency induction automatic quenching furnace for processing die steel, which comprises an electric control cabinet, a connecting wire and a quenching box, wherein a microprocessor is installed in the electric control cabinet, the connecting wire is installed on one side below the electric control cabinet, the quenching box is installed at one end of the connecting wire, a bearing plate is installed at the bottom in the quenching box, a thermocouple sensor is installed on one side of the bearing plate, a heating coil is installed in the middle of the bearing plate, a supporting rod is connected above the quenching box, an installation plate is fixed at the top of the supporting rod, a suction pump is fixed above the installation plate, a spray nozzle is connected at the bottom of the installation plate, the thermocouple sensor is electrically connected with the microprocessor, and the microprocessor is electrically connected with the suction pump.
By adopting the technical scheme, the workpiece and the thermocouple sensor can be placed on the bearing plate, the heating temperature of the workpiece is detected by the thermocouple sensor, and after the workpiece and the thermocouple sensor reach the quenching temperature, the microprocessor controls the pumping water to be sprayed out from the spray head for quenching.
Further, a fan is installed on the outer side of the quenching box, one end of the fan is connected with an exhaust pipe, and the fan is connected with an exhaust pipe hoop.
By adopting the technical scheme, the fan can extract the water vapor generated during quenching through the exhaust pipe.
Furthermore, an operation panel is installed on one side of the electric control cabinet, a display screen is connected to the operation panel, and the operation panel is electrically connected with the microprocessor.
By adopting the technical scheme, the operating panel is convenient for workers to use, the device is controlled by the microprocessor, and then the working state of the device is displayed by the display screen.
Furthermore, the connecting wire is electrically connected with the electric control cabinet, the connecting wire is electrically connected with the quenching box, and the heating coil is electrically connected with the quenching box.
By adopting the technical scheme, the high-frequency current generated in the electric control cabinet can be conveyed to the quenching box through the connecting wire, and the workpiece is heated through the heating coil.
Furthermore, the pump is connected with the mounting plate through bolts and is connected with the spray head pipeline.
By adopting the technical scheme, external water supply equipment can be pumped through the pump, and then water is sprayed out from the spray head to quench the workpiece.
Furthermore, the supporting rod is rotatably connected with the quenching box, and the mounting plate is connected with the supporting rod through bolts.
Through adopting above-mentioned technical scheme, it is convenient the mounting panel is followed the bracing piece is followed the quenching case rotates, makes things convenient for the staff to place and take the work piece.
(III) advantageous effects
Compared with the prior art, the utility model has the following beneficial effects:
1. in order to solve the problems that in the use process of the existing high-frequency induction quenching furnace for processing die steel, after a workpiece is heated, a worker needs to go to an electric control cabinet to check the heating temperature and then controls a pump to pump water to quench the workpiece by using an operation panel, the temperature cannot be automatically detected to spray water for quenching, and the automation degree is low, the utility model can place the workpiece and the thermocouple sensor on the bearing plate by arranging the bearing plate, the thermocouple sensor, the microprocessor, the pump and the spray head, detect the heating temperature of the workpiece by the thermocouple sensor, control the pump to pump water and spray the water from the spray head for quenching after detecting that the quenching temperature is reached, do not need the worker to check and then operate again, and improve the automation degree of the device;
2. the utility model aims to solve the problems that when the existing high-frequency induction quenching furnace for processing die steel is used for quenching a workpiece, a large amount of water vapor can be generated on the surface of the workpiece when the workpiece is contacted with water, the water vapor contains a large amount of harmful substances, and the harmful substances easily cause injury to workers.
Drawings
FIG. 1 is a front view of a high-frequency induction automatic quenching furnace for processing die steel according to the utility model;
FIG. 2 is a top view of a quenching box in the high-frequency induction automatic quenching furnace for processing die steel according to the utility model;
FIG. 3 is a left sectional view of an electric control cabinet in the high-frequency induction automatic quenching furnace for processing die steel.
The reference numerals are explained below:
1. an electric control cabinet; 2. an operation panel; 3. a display screen; 4. a microprocessor; 5. a connecting wire; 6. a quenching box; 7. a carrier plate; 8. a heating coil; 9. a thermocouple sensor; 10. a support bar; 11. mounting a plate; 12. pumping; 13. a spray head; 14. a fan; 15. and an air exhaust pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
As shown in fig. 1-3, the high-frequency induction automatic quenching furnace for processing die steel in this embodiment includes an electric control cabinet 1, a connecting wire 5 and a quenching box 6, a microprocessor 4 is installed in the electric control cabinet 1, the microprocessor 4 can control the operation of the device, the connecting wire 5 is installed on one side below the electric control cabinet 1, the connecting wire 5 can transmit high-frequency current, the quenching box 6 is installed on one end of the connecting wire 5, a bearing plate 7 is installed at the bottom in the quenching box 6, the bearing plate 7 can bear a workpiece and a thermocouple sensor 9, a thermocouple sensor 9 is installed on one side of the bearing plate 7, the thermocouple sensor 9 can detect the heating temperature of the workpiece, a heating coil 8 is installed in the middle of the bearing plate 7, the heating coil 8 can heat the workpiece by transmitting high-frequency current, a support rod 10 is connected above the quenching box 6, and the support rod 10 can support a mounting plate 11, the mounting plate 11 is rotated, the mounting plate 11 is fixed at the top of the support rod 10, the mounting plate 11 can be fixedly provided with a pump 12, the pump 12 is fixed above the mounting plate 11 and can be connected with an external water supply device for pumping water, the bottom of the mounting plate 11 is connected with a spray head 13, the spray head 13 can spray water for quenching, the thermocouple sensor 9 is electrically connected with the microprocessor 4, and the microprocessor 4 is electrically connected with the pump 12.
As shown in fig. 1 to fig. 3, in this embodiment, a fan 14 is installed outside the quenching tank 6, the fan 14 can pump water vapor and harmful gas, an exhaust pipe 15 is connected to one end of the fan 14, the exhaust pipe 15 can convey water vapor and harmful gas, the fan 14 is connected to a pipe hoop of the exhaust pipe 15, an operation panel 2 is installed on one side of the electric control cabinet 1, a worker can control the apparatus by using the operation panel 2, a display screen 3 is connected to the operation panel 2, the display screen 3 can display a working state of the apparatus, and the operation panel 2 is electrically connected to the microprocessor 4.
As shown in fig. 1 to fig. 3, in the present embodiment, the connection line 5 is electrically connected to the electric control cabinet 1, the connection line 5 is electrically connected to the quenching box 6, the heating coil 8 is electrically connected to the quenching box 6, the pump 12 is bolted to the mounting plate 11, the pump 12 is connected to the nozzle 13 through a pipe, the support rod 10 is rotatably connected to the quenching box 6, and the mounting plate 11 is bolted to the support rod 10.
The specific implementation process of this embodiment is as follows: when the quenching device is used, the supporting rod 10 is shifted during working, the mounting plate 11 drives the pump 12 to rotate to one side of the quenching box 6, then a workpiece is placed in the heating coil 8 on the bearing plate 7, after the placement is finished, the mounting plate 11 drives the pump 12 to reset, after the resetting is finished, a worker controls the device through the microprocessor 4 by using the operation panel 2, high-frequency current generated in the electric control cabinet 1 is conveyed to the quenching box 6 through the connecting wire 5, the surface of the workpiece is heated and quenched through the heating coil 8, the heating temperature of the workpiece can be detected by the thermocouple sensor 9 on the bearing plate 7 in the heating process, when the quenching temperature is reached, the microprocessor 4 controls the pump 12 to pump water and spray the workpiece from the spray head 13 for quenching, the worker does not need to check and operate again, the automation degree of the device is improved, and in the quenching process, the fan 14 is connected with an external gas pipeline, then the steam generated during quenching is extracted through the exhaust pipe 15 and discharged, so that the harm of harmful substances in the steam to workers is avoided.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention. Various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the design concept of the present invention, and the technical contents of the present invention are all described in the claims.
Claims (6)
1. The utility model provides a mould steel processing is with automatic quenching furnace of high frequency induction which characterized in that: including automatically controlled cabinet (1), connecting wire (5) and quenching case (6), install microprocessor (4) in automatically controlled cabinet (1), automatically controlled cabinet (1) below one side is installed connecting wire (5), connecting wire (5) one end is installed quenching case (6), the bottom mounting has loading board (7) in quenching case (6), thermocouple sensor (9) are installed to one side on loading board (7), mid-mounting has heating coil (8) on loading board (7), quenching case (6) top is connected with bracing piece (10), bracing piece (10) top is fixed with mounting panel (11), mounting panel (11) top is fixed with suction pump (12), mounting panel (11) bottom is connected with shower nozzle (13), thermocouple sensor (9) with microprocessor (4) electricity is connected, the microprocessor (4) is electrically connected with the pump (12).
2. The high-frequency induction automatic quenching furnace for processing the die steel as claimed in claim 1, wherein: the quenching device is characterized in that a fan (14) is installed on the outer side of the quenching box (6), one end of the fan (14) is connected with an air exhaust pipe (15), and the fan (14) is connected with a pipe hoop of the air exhaust pipe (15).
3. The high-frequency induction automatic quenching furnace for processing the die steel as claimed in claim 1, wherein: an operation panel (2) is installed on one side of the electric control cabinet (1), a display screen (3) is connected to the operation panel (2), and the operation panel (2) is electrically connected with the microprocessor (4).
4. The high-frequency induction automatic quenching furnace for processing the die steel as claimed in claim 1, wherein: the connecting wire (5) is electrically connected with the electric control cabinet (1), the connecting wire (5) is electrically connected with the quenching box (6), and the heating coil (8) is electrically connected with the quenching box (6).
5. The high-frequency induction automatic quenching furnace for processing the die steel as claimed in claim 1, wherein: the pump (12) is connected with the mounting plate (11) through bolts, and the pump (12) is connected with the spray head (13) through a pipeline.
6. The high-frequency induction automatic quenching furnace for processing the die steel as claimed in claim 1, wherein: the support rod (10) is rotatably connected with the quenching box (6), and the mounting plate (11) is connected with the support rod (10) through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122811231.9U CN216404449U (en) | 2021-11-17 | 2021-11-17 | High-frequency induction automatic quenching furnace for processing die steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122811231.9U CN216404449U (en) | 2021-11-17 | 2021-11-17 | High-frequency induction automatic quenching furnace for processing die steel |
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| CN216404449U true CN216404449U (en) | 2022-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122811231.9U Active CN216404449U (en) | 2021-11-17 | 2021-11-17 | High-frequency induction automatic quenching furnace for processing die steel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115161446A (en) * | 2022-07-05 | 2022-10-11 | 德清集通实业有限公司 | Waste heat utilization automatic control quenching equipment |
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2021
- 2021-11-17 CN CN202122811231.9U patent/CN216404449U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115161446A (en) * | 2022-07-05 | 2022-10-11 | 德清集通实业有限公司 | Waste heat utilization automatic control quenching equipment |
| CN115161446B (en) * | 2022-07-05 | 2024-01-19 | 德清集通实业有限公司 | Automatic control quenching equipment for waste heat utilization |
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