CN216399263U - Four-axis water jet cutter for machining die alloy steel material - Google Patents
Four-axis water jet cutter for machining die alloy steel material Download PDFInfo
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- CN216399263U CN216399263U CN202122810831.3U CN202122810831U CN216399263U CN 216399263 U CN216399263 U CN 216399263U CN 202122810831 U CN202122810831 U CN 202122810831U CN 216399263 U CN216399263 U CN 216399263U
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- electric
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- water jet
- alloy steel
- steel material
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 239000000463 material Substances 0.000 title claims abstract description 42
- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 26
- 238000003754 machining Methods 0.000 title description 5
- 238000012545 processing Methods 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 230000009467 reduction Effects 0.000 claims abstract description 9
- 239000002351 wastewater Substances 0.000 claims description 32
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses a four-axis water jet cutter for processing a die alloy steel material, which comprises a case, a liquid level sensor and a speed reduction motor, wherein an operation panel is arranged on one side wall of the case, a microprocessor is arranged on the operation panel, and a filling port is arranged on the other side wall of the case. Has the advantages that: the water jet cutter can rotate freely through the first electric sliding rail, the second electric sliding rail, the cross beam, the speed reducing motor and the electric cutter head, is suitable for cutting steel materials in different shapes, and therefore the using convenience of the water jet cutter is improved.
Description
Technical Field
The utility model relates to the technical field of four-axis water jet cutters, in particular to a four-axis water jet cutter for processing die alloy steel materials.
Background
Water jet cutting, i.e. cutting with water, is the first high-pressure water jet cutting technique that originated in the united states. It is used in military aviation and aerospace industry. It is preferred that the cold cutting does not change the physicochemical properties of the material.
However, the existing water jet cutter for processing the die alloy steel materials is very inconvenient for cutting steel with a special shape, and only can be used for cutting the steel with the horizontal and vertical movement, so that the convenience of the water jet cutter during use is reduced, secondly, the existing water jet cutter for processing the die alloy steel materials is lack of the functions of automatic feeding reminding and automatic waste discharging, manual operation is needed, the working efficiency of the water jet cutter is reduced, and therefore a novel four-axis water jet cutter for processing the die alloy steel materials is urgently needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome prior art not enough, the present four-axis water sword for processing of mould alloy steel material that provides, it is very inconvenient when the steel of cutting special shape to have solved the current water sword that is used for processing of mould alloy steel material, only can transversely and vertical removal cutting, thereby the convenience when having reduced the water sword and using, and the current water sword that is used for processing of mould alloy steel material lacks the function that automatic feed reminded and the automatic waste material that excretes, need artifical manual operation, thereby the problem of the work efficiency of water sword has been reduced.
(II) technical scheme
The utility model is realized by the following technical scheme: the utility model provides a four-axis water jet cutter for processing alloy steel materials of a die, which comprises a case, a liquid level sensor and a speed reduction motor, wherein an operation panel is arranged on one side wall of the case, a microprocessor is arranged on the operation panel, a feeding hole is arranged on the other side wall of the case, fixed frames are fixed on two sides of the upper end of the case, a first electric slide rail is arranged on the fixed frames, a cross beam is arranged on the first electric slide rail, a second electric slide rail is arranged on the cross beam, a sliding frame is arranged on the second electric slide rail, a telescopic pipe is arranged at the upper end of the sliding frame, an electric push rod is fixed at the bottom end of the sliding frame, the speed reduction motor is arranged at the bottom end of the electric push rod, an electric cutter head is arranged at the bottom end of the speed reduction motor, a separation net is arranged below the electric cutter head, a waste water tank is arranged below the separation net, and a water level sensor is arranged on one side wall of the waste water tank, the waste water tank is characterized in that a material box is arranged on one side of the waste water tank, the top end of the interior of the material box is provided with the liquid level sensor, a water suction pump is arranged in the middle of the bottom end of the waste water tank, and the bottom end of the water suction pump is connected with an electric drain valve.
Furthermore, the operation panel is connected with the case through bolts, the microprocessor is electrically connected with the operation panel, and the injection port is welded with the case.
Through adopting above-mentioned technical scheme, operating panel can control opening and close of each equipment, the material injection mouth is convenient for annotate the material.
Furthermore, the fixing frame is connected with the case through bolts, the first electric sliding rail is connected with the fixing frame through bolts, and the cross beam is connected with the first electric sliding rail in a sliding mode.
Through adopting above-mentioned technical scheme, the crossbeam can freely slide on the first electronic slide rail.
Further, the electronic slide rail of second with crossbeam bolted connection, the carriage with first electronic slide rail sliding connection, flexible pipe with the carriage and the equal threaded connection of workbin.
Through adopting above-mentioned technical scheme, the electronic slide rail of second can drive the carriage freely removes, flexible pipe is convenient for transmit material.
Further, gear motor with carriage bolted connection, electric tool bit with gear motor bolted connection.
Through adopting above-mentioned technical scheme, gear motor can drive the electric tool bit is rotatory.
Furthermore, the separation net is connected with the case through bolts, the wastewater pool is formed on the case, and the water level sensor is connected with the wastewater pool through bolts.
Through adopting above-mentioned technical scheme, the effluent disposal basin is convenient for the inflow of waste water, level sensor can detect the water yield in the effluent disposal basin.
Further, the workbin with quick-witted case bolted connection, level sensor with workbin bolted connection, the suction pump with wastewater disposal basin bolted connection, electronic drain valve with suction pump bolted connection.
Through adopting above-mentioned technical scheme, level sensor can detect material capacity in the suction pump, the suction pump cooperation the electric drainage valve uses, the quick discharge of the waste water of being convenient for.
(III) advantageous effects
Compared with the prior art, the utility model has the following beneficial effects:
1. in order to solve the problem that the existing water jet cutter for processing the alloy steel material of the die is very inconvenient for cutting steel with special shapes and only can move transversely and vertically for cutting, thereby reducing the convenience of the water jet cutter in use, the utility model can freely rotate through the arranged first electric slide rail, the second electric slide rail, the cross beam, the speed reducing motor and the electric cutter head, is suitable for cutting the steel with different shapes, and thereby improves the convenience of the water jet cutter in use;
2. in order to solve the problem that the existing water jet cutter for processing the alloy steel material of the die lacks the functions of automatic feeding reminding and automatic waste discharging and needs manual operation, so that the working efficiency of the water jet cutter is reduced, the water jet cutter can automatically detect, remind and feed and automatically discharge waste materials through the arranged microprocessor, the material box, the liquid level sensor, the water suction pump and the electric drain valve, and does not need manual operation of personnel, so that the working efficiency of the water jet cutter is improved.
Drawings
FIG. 1 is a front view of a four-axis water jet cutter for die alloy steel material machining according to the present invention;
FIG. 2 is a front sectional view of a four-axis water jet cutting center housing for machining a die alloy steel material according to the present invention;
FIG. 3 is a block circuit diagram of a four-axis water jet cutter for machining a die alloy steel material according to the utility model.
The reference numerals are explained below:
1. a chassis; 2. a liquid level sensor; 3. a reduction motor; 4. a microprocessor; 5. an operation panel; 6. a material injection port; 7. a telescopic pipe; 8. a fixed mount; 9. a first electric slide rail; 10. a cross beam; 11. a second electric slide rail; 12. a carriage; 13. an electric cutter head; 14. a wastewater tank; 15. a water level sensor; 16. a water pump; 17. an electric drain valve; 18. separating the net; 19. a material box; 20. an electric push rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
As shown in fig. 1-3, the four-axis water jet cutter for processing alloy steel material for molds in this embodiment includes a machine box 1, a liquid level sensor 2 and a speed reducing motor 3, an operation panel 5 is installed on one side wall of the machine box 1, a microprocessor 4 is installed on the operation panel 5, a material injection port 6 is installed on the other side wall of the machine box 1, fixed frames 8 are fixed on two sides of the upper end of the machine box 1, a first electric slide rail 9 is installed on the fixed frame 8, a cross beam 10 is installed on the first electric slide rail 9, a second electric slide rail 11 is installed on the cross beam 10, a sliding frame 12 is installed on the second electric slide rail 11, a telescopic pipe 7 is installed on the upper end of the sliding frame 12, an electric push rod 20 is fixed on the bottom end of the electric push rod 20, the speed reducing motor 3 is installed on the bottom end of the speed reducing motor 3, a partition net 18 is installed below the electric push rod 13, a waste water tank 14 is installed below the partition net 18, a water level sensor 15 is arranged on one side wall of the wastewater pool 14, a material box 19 is arranged on one side of the wastewater pool 14, a liquid level sensor 2 is mounted at the top end of the interior of the material box 19, a water suction pump 16 is mounted in the middle of the bottom end of the wastewater pool 14, and an electric water discharge valve 17 is connected to the bottom end of the water suction pump 16.
As shown in fig. 1-3, in this embodiment, an operation panel 5 is bolted to a chassis 1, a microprocessor 4 is electrically connected to the operation panel 5, a feeding port 6 is welded to the chassis 1, the operation panel 5 can control the opening and closing of each device, the feeding port 6 facilitates feeding, a fixing frame 8 is bolted to the chassis 1, a first electric slide rail 9 is bolted to the fixing frame 8, a cross beam 10 is slidably connected to the first electric slide rail 9, the cross beam 10 can freely slide on the first electric slide rail 9, a second electric slide rail 11 is bolted to the cross beam 10, a carriage 12 is slidably connected to the first electric slide rail 9, a telescopic tube 7 is screwed to a carriage 12 and a bin 19, the second electric slide rail 11 can drive the carriage 12 to freely move, the telescopic tube 7 facilitates material transfer, a reduction motor 3 is bolted to the carriage 12, and an electric tool bit 13 is bolted to the reduction motor 3, gear motor 3 can drive the electric tool bit 13 rotatoryly, separate net 18 and quick-witted case 1 bolted connection, 14 shaping of wastewater disposal basin are on quick-witted case 1, level sensor 15 and 14 bolted connection of wastewater disposal basin, the inflow of the waste water of being convenient for of wastewater disposal basin 14, level sensor 15 can detect the water yield in the wastewater disposal basin 14, workbin 19 and quick-witted case 1 bolted connection, level sensor 2 and 19 bolted connection of workbin, suction pump 16 and 14 bolted connection of wastewater disposal basin, electronic drain valve 17 and suction pump 16 bolted connection, level sensor 2 can detect the material capacity in the suction pump 16, suction pump 16 cooperation electronic drain valve 17 uses, the quick discharge of the waste water of being convenient for.
The specific implementation process of this embodiment is as follows: when using, at first with each equipment switch on, then place the alloy steel that needs processing cutting on separating net 18, after that through operating panel 5 starting equipment, first electronic slide rail 9 drives crossbeam 10 longitudinal movement, second electronic slide rail 11 drives carriage 12 lateral shifting, electric push rod 20 drives electronic tool bit 13 decline function, thereby realize the processing to the alloy steel mould, waste water during processing cutting flows into wastewater disposal basin 14 in, level sensor 2 detects the material surplus in the workbin 19, and show when not enough and remind, finally, when level sensor 15 detects and takes waste water too much, suction pump 16 and electronic drain valve 17 open and carry out quick drainage.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention. Various modifications and improvements of the technical solutions of the present invention may be made by those skilled in the art without departing from the design concept of the present invention, and the technical contents of the present invention are all described in the claims.
Claims (7)
1. The utility model provides a four-axis water sword for processing of mould alloy steel material which characterized in that: the automatic liquid level control device comprises a case (1), a liquid level sensor (2) and a speed reducing motor (3), wherein an operation panel (5) is installed on one side wall of the case (1), a microprocessor (4) is arranged on the operation panel (5), a filling opening (6) is formed in the other side wall of the case (1), fixing frames (8) are fixed to two sides of the upper end of the case (1), first electric sliding rails (9) are installed on the fixing frames (8), cross beams (10) are installed on the first electric sliding rails (9), second electric sliding rails (11) are arranged on the cross beams (10), sliding frames (12) are arranged on the second electric sliding rails (11), telescopic pipes (7) are installed at the upper ends of the sliding frames (12), electric push rods (20) are fixed to the bottom ends of the sliding frames (12), and the speed reducing motor (3) is installed at the bottom ends of the electric push rods (20), gear motor (3) bottom is provided with electric tool bit (13), electric tool bit (13) below is provided with separates net (18), it is provided with wastewater disposal basin (14) to separate net (18) below, be provided with level sensor (15) on wastewater disposal basin (14) a lateral wall, wastewater disposal basin (14) one side is provided with workbin (19) install the top in workbin (19) level sensor (2), wastewater disposal basin (14) bottom mid-mounting has suction pump (16), suction pump (16) bottom is connected with electric drain valve (17).
2. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: the operation panel (5) is connected with the case (1) through bolts, the microprocessor (4) is electrically connected with the operation panel (5), and the injection port (6) is welded with the case (1).
3. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: the fixing frame (8) is connected with the case (1) through bolts, the first electric sliding rail (9) is connected with the fixing frame (8) through bolts, and the cross beam (10) is connected with the first electric sliding rail (9) in a sliding mode.
4. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: the second electric slide rail (11) is connected with the cross beam (10) through a bolt, the sliding frame (12) is connected with the first electric slide rail (9) in a sliding mode, and the extension tube (7) is connected with the sliding frame (12) and the material box (19) in a threaded mode.
5. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: the reduction motor (3) is connected with the sliding frame (12) through bolts, and the electric tool bit (13) is connected with the reduction motor (3) through bolts.
6. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: the separation net (18) is connected with the case (1) through bolts, the wastewater tank (14) is formed on the case (1), and the water level sensor (15) is connected with the wastewater tank (14) through bolts.
7. The four-axis water jet cutter for processing the die alloy steel material as claimed in claim 1, wherein: workbin (19) with quick-witted case (1) bolted connection, level sensor (2) with workbin (19) bolted connection, suction pump (16) with wastewater disposal basin (14) bolted connection, electronic drain valve (17) with suction pump (16) bolted connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122810831.3U CN216399263U (en) | 2021-11-17 | 2021-11-17 | Four-axis water jet cutter for machining die alloy steel material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122810831.3U CN216399263U (en) | 2021-11-17 | 2021-11-17 | Four-axis water jet cutter for machining die alloy steel material |
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CN216399263U true CN216399263U (en) | 2022-04-29 |
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CN202122810831.3U Expired - Fee Related CN216399263U (en) | 2021-11-17 | 2021-11-17 | Four-axis water jet cutter for machining die alloy steel material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115229685A (en) * | 2022-08-04 | 2022-10-25 | 安徽省安盾门窗幕墙有限公司 | Numerical control intelligent cutting device and cutting method for aluminum veneer |
-
2021
- 2021-11-17 CN CN202122810831.3U patent/CN216399263U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115229685A (en) * | 2022-08-04 | 2022-10-25 | 安徽省安盾门窗幕墙有限公司 | Numerical control intelligent cutting device and cutting method for aluminum veneer |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220429 |