CN216396867U - Bolt solid lubricating paste painting machine - Google Patents

Bolt solid lubricating paste painting machine Download PDF

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Publication number
CN216396867U
CN216396867U CN202123072625.3U CN202123072625U CN216396867U CN 216396867 U CN216396867 U CN 216396867U CN 202123072625 U CN202123072625 U CN 202123072625U CN 216396867 U CN216396867 U CN 216396867U
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China
Prior art keywords
bolt
motor
solid lubricating
cylinder
fixed cylinder
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Active
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CN202123072625.3U
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Chinese (zh)
Inventor
张海平
王利军
孙世龙
刘雨波
辛乐春
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Baotou CRRC Electric Co Ltd
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Baotou CRRC Electric Co Ltd
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Priority to CN202123072625.3U priority Critical patent/CN216396867U/en
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Abstract

The utility model discloses a bolt solid lubricating paste painting machine, which comprises: a base for supporting; the motor is arranged on the base; the input end of the speed reducer is connected with the output end of the motor; the fixed cylinder is arranged at the output end of the speed reducer and provided with a middle hole for the bolt to extend into, and a cylinder brush is arranged in the middle hole. When the bolt stretches into the mesopore, the barrel brush can be used for brushing the bolt, the barrel brush is only required to be pre-coated with coating agents such as lubricating paste, the bolt can be uniformly coated, manpower is not required to be consumed, and high-speed and high-efficiency coating operation can be realized. The relation between quality, the efficiency of paining has been solved to this real situation, provides a device is paintd to energy consumption low, paint that the quality is good, fast, the device can accomplish comprehensively, high-efficiently, uniformly and apply paint with a brush to bolt thread. The design scheme is suitable for various bolts needing to be coated with the lubricating paste.

Description

Bolt solid lubricating paste painting machine
Technical Field
The utility model relates to the technical field of mechanical design, in particular to a bolt solid lubricating paste coating machine.
Background
In mechanical equipment connected by adopting the bolt, the bolt is coated with the solid lubricating paste, so that the bolt can be effectively prevented from rusting and has certain anti-loosening performance, and the specific part of the bolt needs to be coated with the solid lubricating paste, but the solid lubricating paste has higher viscosity and higher coating difficulty.
Generally, the brushing positions are two parts of the thread, the head and the flat gasket joint surface of the bolt, for example, the assembly of a large mechanical device needs to use hundreds of bolts to connect the positions. At present, the method of manual painting is still adopted for painting the bolts in a factory, the painting speed of the method is low, and the painting time of each bolt is 1.5 minutes on average; the painting quality is poor, and the painting is not uniform in the painting process; the consumption of the solid lubricating paste is large, the brushing area is often larger than the required brushing area in the manual brushing process, in addition, the solid lubricating paste is easy to precipitate along with the increase of time after being unsealed, the viscosity is also increased, the brushing difficulty is increased, and the consumption and the rejection rate of the lubricating paste are also increased; the environment is polluted, when the solid lubricating paste is brushed by an operator, the solid lubricating paste is scattered around, the cleaning difficulty is high, and the operator needs to wear a mask and brush a rubber sleeve in the brushing process; meanwhile, the problems that the labor intensity of operators is high, the viscosity of the solid lubricating paste is high, the lubricating paste can be attached to the surface of the bolt only by large adhesive force, the labor intensity of the operators is high under the condition of large brushing quantity are caused.
In summary, how to reduce the labor cost in the painting process while ensuring the painting effect is a problem to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides an automatic coating machine for solid lubricating paste for bolt, which can completely, efficiently and uniformly coat the thread of bolt, and is low in labor consumption.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a bolt solid lubricating paste coating machine comprises:
a base for supporting;
the motor is arranged on the base;
the input end of the speed reducer is connected with the output end of the motor;
the fixed cylinder is arranged at the output end of the speed reducer and provided with a middle hole for the bolt to extend into, and a cylinder brush is arranged in the middle hole.
Preferably, the motor is a speed-adjustable motor, the speed-adjustable motor is connected with a controller, and the controller is provided with an input device to adjust the rotating speed of the speed-adjustable motor.
Preferably, the fixed cylinder is connected with the output end of the speed reducer through a key, or the connection end parts of the fixed cylinder and the speed reducer are fixed through flanges.
Preferably, the fixed cylinder is a cylindrical thin-wall cylinder, and small holes for mounting bristles are formed in the wall surface of the cylindrical thin-wall cylinder.
Preferably, the cartridge brush has several sets of bristles of different lengths for acting on the product bolts of different diameters.
Preferably, a detachable bristle cylinder is arranged in the fixed cylinder, and the bristle cylinder is connected with the fixed cylinder in a clamping manner.
Preferably, the motor speed reducer further comprises a cover shell, and the cover shell is arranged outside the motor and the speed reducer;
the housing is provided with a through hole for facilitating the insertion of the bolt.
Preferably, a support ring or a support column is arranged at the through hole.
During the use, can drive the output shaft rotation of reduction gear through the motor, then drive the rotation of solid fixed cylinder, a section of thick bamboo brush in the solid fixed cylinder also can rotate along with it, forms the brush hair structure of rotation form, when the bolt stretches into in the mesopore, the operation can be applied paint with a brush to the bolt to a section of thick bamboo brush, only need to paint film coating agents such as lubricating grease in advance to a section of thick bamboo brush, just can realize even paining on the bolt, and need not to consume the manpower, alright in order to realize high-speed, efficient and paint the operation. The problem of the bolt scribble the relation between quality, the efficiency of scribbling is solved, provides a device of scribbling that the energy consumption is low, scribble of high quality, fast, and the device can accomplish the bolt thread comprehensively, high-efficiently, evenly and scribble. The design scheme is suitable for various bolts needing to be coated with the lubricating paste.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a front cross-sectional view of an automatic painting machine for solid lubricating paste for bolts according to the present invention.
In fig. 1:
1-motor, 2-reducer, 3-fixed cylinder, 4-cylinder brush, 5-base, 6-supporting upright, 7-bolt, 8-cover.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The core of the utility model is to provide the automatic painting machine for the bolt solid lubricating paste, which can comprehensively, efficiently and uniformly paint the bolt threads and consumes less manpower.
Referring to fig. 1, fig. 1 is a front cross-sectional view of an automatic painting machine for solid lubricating paste for bolt according to the present invention.
The application provides a bolt solid lubricant cream machine of brushing, includes:
a base 5 for supporting;
the motor 1 is arranged on the base 5;
the speed reducer 2 is arranged on the base 5, and the input end of the speed reducer 2 is connected with the output end of the motor 1;
and the fixed cylinder 3 is arranged at the output end of the speed reducer 2 and is provided with a middle hole for conveniently extending the bolt 7, and a cylinder brush 4 is arranged in the middle hole.
It should be noted that the base 5 may be a plate or a frame structure, and serves as a base of the whole bolt solid lubricant paste coating machine. Motor 1 and reduction gear 2 all locate base 5 on, the two sets up along the straight line, and the input of reduction gear 2 is connected to motor 1's output for provide power for reduction gear 2.
The output end of the speed reducer 2 is connected with the fixed cylinder 3 and used for driving the fixed cylinder 3 to rotate, one side of the fixed cylinder 3 with a bottom is connected with the output end of the speed reducer 2, and the end without the bottom faces the outside. The inside of a fixed section of thick bamboo 3 is provided with a plurality of section of thick bamboo brush 4, and section of thick bamboo brush 4 is the brush hair structure, and the bolt can stretch into the inside of a fixed section of thick bamboo 3 by no end one end to can contact section of thick bamboo brush 4.
During the use, can drive the output shaft rotation of reduction gear 2 through motor 1, drive the rotation of solid fixed cylinder 3 then, the section of thick bamboo brush 4 in the solid fixed cylinder 3 also can rotate thereupon, form the brush hair structure of rotation form, when bolt 7 stretches into in the mesopore, the operation can be applied paint with a brush to bolt 7 to section of thick bamboo brush 4, only need paint film coating agents such as lubricating grease in advance to section of thick bamboo brush 4, just can realize even paining on the bolt, and need not to consume the manpower, alright in order to realize high-speed, the efficient operation of paining.
On the basis of the above embodiment, the motor 1 is a speed-adjustable motor, the speed-adjustable motor is connected to a controller, and the controller has an input device for adjusting the rotation speed of the speed-adjustable motor.
The work of the speed-adjustable motor can be realized by the controller, and the rotating speed, the rotating direction and the like can be realized by the controller. The input device may be a computer or a keyboard, which can input control information like a controller.
On the basis of the above embodiment, the fixed cylinder 3 is connected with the output end of the speed reducer 2 through a key, and the connecting end is fixed through a flange.
The speed regulation range of the speed reducer is not included in the application, so that the speed can be increased or reduced, and the speed regulation range belongs to the protection range of the application.
The output of reduction gear 2 is connected to the one side that has a bottom of solid fixed cylinder 3, can try to go down through multiple connected mode, for example through the key-type connection alone, perhaps through flange joint etc. in the scheme that this application provided, when through the key-type connection between solid fixed cylinder 3 and reduction gear 2, the two flange dish through hookup location is connected.
Alternatively, the fixed cylinder 3 and the speed reducer 2 may be connected by other fixing methods.
Optionally, the fixed cylinder 3 is a cylindrical thin-wall cylinder, and the wall surface of the cylindrical thin-wall cylinder is provided with small holes for installing bristles.
The fixed cylinder 3 is a thin-walled part with a small hole, and the cylindrical structure can conveniently realize that the fixed cylinder does not interfere with other structures in the rotating process.
Alternatively, the cartridge brush 4 has several sets of bristles of different lengths for acting on product bolts 7 of different diameters.
Optionally, a detachable bristle cylinder is arranged in the fixed cylinder 3, and the bristle cylinder is connected with the fixed cylinder 3 in a clamping manner.
The function of the bristle cylinder in this embodiment is to replace bristles of different structures. Different types of bristles are arranged on different bristle cartridges, and the bristles can be different in length, softness or other types.
When bolts with different diameters need to be brushed, different bristle cylinders can be replaced by utilizing the detachability of the bristle cylinders, and then different bristles can be replaced.
On the basis of the above embodiment, the motor further comprises a housing 8, and the housing 8 is covered outside the motor 1 and the speed reducer 2; the housing 8 is provided with through holes for facilitating insertion of bolts.
Referring to fig. 1, a cover 8 is disposed on the base 1 for covering the motor 1 and the reducer 2 to protect them from dust.
The housing 8 is provided with through holes at the side of the housing 8, which can be used to insert bolts into the fixing cylinder 3 through the through holes. Note that the position of the through hole needs to be aligned with the position of the fixed cylinder 3. In addition, the through hole may be larger than the fixed cylinder 3, thereby facilitating the insertion.
Optionally, a support ring or a support column is arranged at the through hole.
In the bolt solid lubricating paste coating machine provided by the application,
the base 5, the fixed cylinder 3 and other structures need to be matched with each other, the motor 1 and the speed reducer 2 are fixed on the base 5 and serve as a power source of the whole device, and the motor 1 is a speed-adjustable motor. The fixed cylinder 3 is fixedly connected with the shaft of the speed reducer 2 by a key or a flange. In addition, the barrel brush 4 is provided with a boss which is connected and matched with the fixed barrel with the notch, and the barrel brush is convenient to clean and replace.
The fixed cylinder 3 is a cylindrical thin-wall cylinder, and small holes are formed in the wall of the cylinder and used for installing brush bristles, so that bolts of different specifications can customize cylinder brushes 4 of different sizes.
The supporting upright post 6 can be used for directly placing the bolt 7, and the housing 8 plays a role in protecting internal machinery and safety protection.
The whole device mainly adopts standard parts, and has the advantages of compact structure, small occupied space, high efficiency and low labor cost.
The bolt solid lubricating paste brushing machine provided by the application can be suitable for brushing bolt lubricating pastes of different specifications; in addition, dust and other sundries can be prevented from falling into the cover case 8, and parts of the rotating structures such as the surface motor 1 and the speed reducer 2 can not fly out from the cover case 8 at a high speed, so that the life safety is ensured, and the comfort of operators is also ensured.
In addition to the main structure of the bolt solid lubricating paste coating machine provided in the above embodiments, please refer to the prior art for the structure of other parts of the bolt solid lubricating paste coating machine, and details are not repeated herein.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The bolt solid lubricating paste coating machine provided by the utility model is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (8)

1. A bolt solid lubricating paste brushing machine is characterized by comprising:
a base (5) for supporting;
the motor (1) is arranged on the base (5);
the speed reducer (2) is arranged on the base (5), and the input end of the speed reducer (2) is connected with the output end of the motor (1);
the fixing barrel (3) is arranged at the output end of the speed reducer (2) and is provided with a middle hole into which a bolt (7) can conveniently extend, and a barrel brush (4) is arranged in the middle hole.
2. The bolt solid lubricant applicator according to claim 1, wherein the motor (1) is a variable speed motor, the variable speed motor being connected to a controller, the controller having an input device to adjust the speed of the variable speed motor.
3. The bolt solid lubricating paste coating machine according to claim 2, characterized in that the fixed cylinder (3) is connected with the output end of the reducer (2) through a key, or the connecting end of the fixed cylinder and the output end of the reducer are fixed through a flange.
4. The bolt solid lubricating grease painting machine according to claim 1, characterized in that the fixed cylinder (3) is a cylindrical thin-walled cylinder, and the wall surface of the cylindrical thin-walled cylinder is provided with small holes for installing bristles.
5. Machine for solid lubricating paste application to bolts according to claim 1, characterized in that said cartridge brush (4) has several groups of bristles of different lengths for acting on said bolts (7) of different diameters.
6. The bolt solid lubricating grease painting machine according to claim 1, characterized in that a detachable bristle cylinder is arranged in the fixed cylinder (3), and the bristle cylinder is connected with the fixed cylinder (3) in a clamping manner.
7. The bolt solid lubricating paste applicator according to any one of claims 1 to 6, further comprising a housing (8), wherein the housing (8) is arranged outside the motor (1) and the reducer (2);
the housing (8) is provided with a through hole for facilitating the insertion of a bolt.
8. A bolt solid lubricating paste applicator according to claim 7, wherein a support ring or support post is provided at the through hole.
CN202123072625.3U 2021-12-08 2021-12-08 Bolt solid lubricating paste painting machine Active CN216396867U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123072625.3U CN216396867U (en) 2021-12-08 2021-12-08 Bolt solid lubricating paste painting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123072625.3U CN216396867U (en) 2021-12-08 2021-12-08 Bolt solid lubricating paste painting machine

Publications (1)

Publication Number Publication Date
CN216396867U true CN216396867U (en) 2022-04-29

Family

ID=81283812

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123072625.3U Active CN216396867U (en) 2021-12-08 2021-12-08 Bolt solid lubricating paste painting machine

Country Status (1)

Country Link
CN (1) CN216396867U (en)

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