CN216370536U - Special clamp for processing inner hole threads of sheet-shaped special-shaped piece - Google Patents
Special clamp for processing inner hole threads of sheet-shaped special-shaped piece Download PDFInfo
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- CN216370536U CN216370536U CN202122022246.7U CN202122022246U CN216370536U CN 216370536 U CN216370536 U CN 216370536U CN 202122022246 U CN202122022246 U CN 202122022246U CN 216370536 U CN216370536 U CN 216370536U
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- 238000003754 machining Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于数控技术机械加工领域,具体涉及一种异型件圆形孔类零件螺纹夹具。The utility model belongs to the field of numerical control technology machining, in particular to a thread clamp for a circular hole type part of a special-shaped part.
背景技术Background technique
目前在机械加工领域,孔类铝件的螺纹加工技术已经很常见,如图2所示,常用的铝件加工技术是把铝件固定到一个主轴夹具上,零件跟定位样板内切割出的型腔安装在一起,再用压板固定,由于铝件外形大小不一,有些装夹会比较紧,装卸费劲,然后主轴转动,刀座上安装螺纹刀具车削螺纹。At present, in the field of machining, the thread processing technology of hole-type aluminum parts is very common. As shown in Figure 2, the commonly used aluminum parts processing technology is to fix the aluminum parts to a spindle fixture, and the parts are cut out from the positioning template. The cavities are installed together, and then fixed by the pressure plate. Due to the different shapes of the aluminum parts, some clamping will be relatively tight, and the loading and unloading will be laborious. Then the spindle rotates, and the thread tool is installed on the tool holder to turn the thread.
因为工件外型是铝件型材,所以夹紧力需要很好的控制,否则容易造成铝件变形,尺寸也会因为失误存在误差,Because the shape of the workpiece is an aluminum profile, the clamping force needs to be well controlled, otherwise it is easy to cause deformation of the aluminum, and there will be errors in the size due to mistakes.
此方法可以很完美的完成铝件的加工尺寸和形位公差要求,只是通过多个压板压紧工件,工序复杂比较浪费时间。This method can perfectly complete the processing size and shape and position tolerance requirements of aluminum parts. It only presses the workpiece through multiple pressing plates, and the process is complicated and time-consuming.
实用新型内容Utility model content
为了克服现有技术中存在的缺陷,本实用新型的目的在于提供一种针对片状异型件内孔螺纹加工专用夹具,该夹具能够最大限度的节省装夹时间以及减轻工人劳动力。In order to overcome the defects existing in the prior art, the purpose of the present invention is to provide a special clamp for thread processing of inner holes of sheet-shaped special-shaped parts, which can save the clamping time to the greatest extent and reduce the labor of workers.
为达到上述技术效果,本实用新型通过以下技术方案实现:In order to achieve the above-mentioned technical effect, the utility model realizes through the following technical solutions:
一种针对片状异型件内孔螺纹加工的专用夹具,包括第一基座、第二基座和第三基座,所述第一、第二、第三基座分别可拆卸的安装在数控车床的气动三爪上;所述第一基座和所述第二基座位于片状异型件的上方,所述第三基座位于所述片状异型件下方;所述第一、第二和第三基座可对所述片状异型件形成三角定位。所述气动三爪控制的气动夹紧装置,由一松一紧两个按钮组成,通过按钮控制气动三爪的夹紧和松开。所述气动三爪的压力要调整至工件加工完成后,不变形,在加工过程中又有足够的夹紧力,防止零件飞出。A special fixture for thread processing of inner holes of sheet-shaped special-shaped parts, comprising a first base, a second base and a third base, the first, second and third bases are respectively detachably installed on the numerical control on the pneumatic three-jaw of the lathe; the first base and the second base are located above the sheet-shaped special-shaped piece, and the third base is located below the sheet-shaped special-shaped piece; the first and second bases are located and the third base can form triangular positioning for the sheet-shaped profiled part. The pneumatic clamping device controlled by the pneumatic three claws is composed of two buttons, one for loosening and the other for tightening, and the clamping and loosening of the pneumatic three claws are controlled by the buttons. The pressure of the pneumatic three claws should be adjusted so that after the workpiece is processed, it will not deform, and there will be enough clamping force during the processing to prevent the parts from flying out.
进一步的,所述第一基座固定有第一定位样板,所述第二基座固定第二定位样板、所述第三基座固定第三定位样板、所述第一定位样板、所述第二定位样板和所述第三定位样板前端边缘相对应的设置有第一凹槽、第二凹槽、第三凹槽,所述第一、第二、第三凹槽在所述第一、第二、第三定位样板合围后共同构成用于夹紧所述片状异型件的型腔。Further, the first base is fixed with a first positioning template, the second base is fixed with a second positioning template, and the third base is fixed with a third positioning template, the first positioning template, and the first positioning template. The front edges of the second positioning template and the third positioning template are correspondingly provided with a first groove, a second groove, and a third groove, and the first, second, and third grooves are located in the first, second, and third positions. After the second and third positioning templates are enclosed, they together form a cavity for clamping the sheet-shaped profiled part.
进一步的,所述片状异型件包括第一凸起和第二凸起,所述第一凸起和所述第二凸起分别与对应的所述第一凹槽和所述第二凹槽相互配合,留有间隙。Further, the sheet-shaped profiled part includes a first protrusion and a second protrusion, and the first protrusion and the second protrusion are respectively corresponding to the first groove and the second groove. Cooperate with each other, leaving a gap.
进一步的,所述第一定位样板、所述第二定位样板和所述第三定位样板上的凹槽形状为第一凹槽、第二凹槽和第三凹槽,都具有定位功能,实现三角定位,夹紧后使其不能移动,起到限位功能。Further, the grooves on the first positioning template, the second positioning template and the third positioning template are in the shape of a first groove, a second groove and a third groove, all of which have a positioning function to achieve Triangular positioning, after clamping it can not move, play a limit function.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、本实用新型从实际应用出发,提供了一种装夹迅速、劳动效率高、减轻操作者操作的劳动力的夹具。1. Starting from practical application, the present utility model provides a clamp with fast clamping, high labor efficiency, and reduced labor for the operator.
2、本实用新型结合现有技术,制作了针对于片状异形件内孔螺纹加工的专用夹具,通过线切割技术切割出型腔,使其片状异形件容纳,且在第一凹槽和第二凹槽与异型毛胚件留有间隙,其作用是方便装夹和拿取,同时也是为了避免机床主轴本身与气动三爪卡盘的传动连接存在间隙,导致加工误差,通过气动三爪夹紧装置可排除外形尺寸误差造成的加工误差。2. In combination with the prior art, the utility model makes a special fixture for thread processing of the inner hole of the sheet-shaped special-shaped part, and cuts out the cavity through the wire cutting technology, so that the sheet-shaped special-shaped part is accommodated, and is placed in the first groove and the hole. There is a gap between the second groove and the special-shaped blank. Its function is to facilitate clamping and taking. It is also to avoid the gap between the machine tool spindle itself and the transmission connection of the pneumatic three-jaw chuck, resulting in machining errors. The clamping device can eliminate the machining error caused by the outer dimension error.
3、本实用新型的针对片状异型件内孔螺纹加工专用夹具,通过合理的布局使得装置的整体结构合理、占用空间小,且同时具有良好的精度效果。3. The special fixture for thread processing of the inner hole of the sheet-shaped special-shaped part of the present invention has a reasonable overall structure, small occupied space, and good precision effect through a reasonable layout.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的实施例并配合附图详细说明。本实用新型的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly and implement it according to the content of the description, the following detailed description is given with the embodiments of the present invention and the accompanying drawings. The specific embodiments of the present invention are given in detail by the following examples and accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described herein are used to provide further understanding of the present invention and constitute a part of the present application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为片状异型件的结构示意图。Figure 1 is a schematic structural diagram of a sheet-shaped profiled part.
图2为现有技术中片状异型件的固定机构。Fig. 2 is a fixing mechanism of a sheet-shaped profiled part in the prior art.
图3为本实用新型的一种针对片状异型件内孔螺纹加工专用夹具立体图。Fig. 3 is a perspective view of a special fixture for thread processing of inner holes of sheet-shaped special-shaped parts according to the present invention.
图中标号说明:1、第一定位样板;2、第二定位样板;3、第三定位样板4、第二基座;5、固定螺孔; 6、第一凹槽;7、第二凹槽;8、第三凹槽;9、第一基座;10、第三基座;11、片状异型件;12、第一凸起;13、第二凸起。Numeral description in the figure: 1. The first positioning template; 2. The second positioning template; 3. The third positioning template 4. The second base; 5. The fixing screw hole; 6. The first groove; 7. The second concave 8. The third groove; 9. The first base; 10. The third base; 11. The sheet-shaped profiled part; 12. The first protrusion; 13. The second protrusion.
具体实施方式Detailed ways
下面将参考附图并结合实施例,来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
此处所作说明用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The descriptions here are used to provide further understanding of the present invention and constitute a part of the present application. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention.
一种针对片状异型件内孔螺纹加工的专用夹具,包括第一基座9、第二基座4和第三基座10,且第一基座9、第二基座4和第三基座10,分别可拆卸的安装在数控车床的气动三爪上;第一基座9和第二基座4位于片状异型件11的上方,第三基座10位于片状异型件11下方;第一基座9、第二基座4和第三基座10可对所述片状异型件11形成三角定位。A special fixture for thread processing of inner holes of sheet-shaped special-shaped parts, including a first base 9, a second base 4 and a
进一步的,第一基座9、第二基座4和第三基座10上都有着用于固定螺丝5通过的通孔。Further, the first base 9 , the second base 4 and the
进一步的,第一基座9固定有第一定位样板1,第二基座4固定有第二定位样板2、第三基座10固定有第三定位样板3,第一定位样板1、第二定位样板2和第三定位样板3前端相对应的设置有第一凹槽6、第二凹槽7和第三凹槽8,且第一凹槽6、第二凹槽7、第三凹槽8在第一定位样板1、第二定位样板2和第三定位样板3合围后共同构成用于夹紧片状异型件11的型腔。Further, the first base 9 is fixed with the first positioning template 1, the second base 4 is fixed with the second positioning template 2, the
进一步的,第一定位样板1、第二定位样板2和第三定位样板3加工前需用镗孔刀具车削一下三个样板的孔,以保证第一定位样板1、第二定位样板2和第三定位样板3的孔与数控机床的同轴度。Further, before machining the first positioning template 1, the second positioning template 2 and the third positioning template 3, it is necessary to use a boring tool to turn the holes of the three templates to ensure the first positioning template 1, the second positioning template 2 and the third positioning template. The coaxiality between the holes of the three positioning template 3 and the CNC machine tool.
进一步的,第一基座9、第二基座4和第三基座10与与第一定位样板1、第二定位样板2和第三定位样板3通过固定螺孔5和螺丝连接。Further, the first base 9 , the second base 4 and the
优选的,第三凹槽8为弧形凹槽。Preferably, the
进一步的,片状异型件11包括第一凸起12和第二凸起13,第一凸起12和第二凸起13分别与对应的第一凹槽6和第二凹槽7相互配合,且间距大于等于1mm。Further, the sheet-shaped profiled
进一步的,第一定位样板1、第二定位样板2和第三定位样板3上的腔体形状具有第一凹槽6、第二凹槽7、第三凹槽8,使其不能移动,起到限位功能。Further, the cavity shapes on the first positioning template 1, the second positioning template 2 and the third positioning template 3 have a first groove 6, a second groove 7, and a
本实施例的工作原理如下:The working principle of this embodiment is as follows:
先将气动三爪安装至数控机床主轴上的卡盘上,通过固定螺孔用螺丝将第一基座9、第二基座4和第三基座10与气动三爪连接,将刀具安装至刀座上,车削一下型腔的孔,以保证同轴度,再将异型毛胚型材安装至已切割好的第一凹槽6,第二凹槽7,第三凹槽中8,使其限位,不能移动,按下机床的气动三爪夹紧按钮,夹持片状异型件11外形,测试其压力是否正常,防止零件飞出或者压力过大导致零件外形受损,安装调试完毕即可加工零件。First install the pneumatic three-jaw on the chuck on the spindle of the CNC machine tool, connect the first base 9, the second base 4 and the
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Address after: 215000 No. 108 Yinping East Road, Songling Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou Zhouyang Precision Composite Materials Co.,Ltd. Country or region after: China Address before: 215000 No. 108 Yinping East Road, Songling Town, Wujiang District, Suzhou City, Jiangsu Province Patentee before: SUZHOU ZHOUYANG PRECISION MACHINERY TECHNOLOGY Co.,Ltd. Country or region before: China |