CN216370049U

CN216370049U - Flange forging device capable of being cooled rapidly

Info

Publication number: CN216370049U
Application number: CN202122525986.2U
Authority: CN
Inventors: 徐静皋; 高剑; 徐龚秋; 刘军; 倪云峰; 黄忠
Original assignee: Suzhou Dongwu Forging And Welding Plant Co ltd
Current assignee: Suzhou Dongwu Forging And Welding Plant Co ltd
Priority date: 2021-10-20
Filing date: 2021-10-20
Publication date: 2022-04-26
Anticipated expiration: 2031-10-20

Abstract

The utility model discloses a flange forging device capable of being cooled rapidly, which comprises a base box and a quick cooler, wherein a cooling box is arranged on one side of the top of the base box, a supporting seat is arranged on the inner side of the cooling box, and a rotating disc is arranged on the top of the supporting seat; the top of the cooling box is embedded with a quick cooler, and the top of the quick cooler is embedded with a protective net; two groups of fixing rings are installed on the other side of the top of the base box, and hydraulic rods penetrate through the inner sides of the fixing rings. The quick cooler is arranged, so that the problems that the traditional device cannot be cooled quickly and is accompanied by potential safety hazards when in use are solved effectively.

Description

Flange forging device capable of being cooled rapidly

Technical Field

The utility model relates to the technical field of flange forging, in particular to a flange forging device capable of being cooled quickly.

Background

The flange is a good connecting structure, and for the manufacturing of the flange, a forging process is usually adopted, the metal piece is forged into a flange structure in a forging furnace at high temperature, and the traditional forging device can directly forge the metal piece, but still has defects and needs to be improved.

The flange forging device in the prior art has the following defects:

1. comparison document CN213997667U discloses a flange forging device convenient to adjust and forge thickness, including "base, base top fixed mounting has the forging press main part, forging press main part front side fixed mounting has the forging press aircraft nose, base top fixed mounting has the horizontal electronic slip table that is located forging press main part front side, the slider fixed mounting of horizontal electronic slip table has vertical electronic slip table, the slider fixed mounting of vertical electronic slip table has the support column, the equal fixed mounting in support column left and right sides has the collection sediment box, set up the installation cavity that quantity is two in the support column, fixed mounting has electronic lead screw between installation cavity roof and the diapire. This flange forging device convenient to adjust and forge thickness has solved and has fixed through splint, can't guarantee forged shape, the flange that makes out is not conform to the demand, and can't change the forging position of flange, lead to forging the problem of inefficiency ", but traditional device can't cool down the flange fast after forging with the flange, because the flange structure still has higher temperature inside forging the device, the slow problem of machining efficiency can be produced in not cooling down rapidly, the flange of higher temperature has certain potential safety hazard simultaneously.

2. When the existing flange forging device is used, the flange forging device is carried by workers, the flange structure after forging has higher temperature, a worker needs to clamp the flange structure out of a forging furnace by means of devices such as clamps, the danger of movement is caused in the process of clamping and conveying, the potential safety hazard of movement can be generated to a great extent, and the life safety of the worker is threatened even.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to a flange forging apparatus capable of cooling rapidly, so as to solve the above-mentioned problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: the flange forging device capable of being cooled rapidly comprises a base box and a rapid cooler, wherein a cooling box is installed on one side of the top of the base box, a supporting seat is installed on the inner side of the cooling box, and a rotating disc is installed on the top of the supporting seat;

the top of the cooling box is embedded with a quick cooler, and the top of the quick cooler is embedded with a protective net;

two groups of fixing rings are installed on the other side of the top of the base box, and hydraulic rods penetrate through the inner sides of the fixing rings.

Preferably, a forging furnace is installed on one side of the cooling box, and a plurality of groups of water spraying pipes are installed on the other side of the cooling box in a penetrating mode.

Preferably, the bracket body is installed to the inboard of rapid cooler, and the motor is installed to the inboard of bracket body, and the flabellum is installed to the output of motor.

Preferably, two sets of waste water tanks are installed in the outside of supporting seat bottom, and a plurality of groups of guide rods are installed to the bottom of supporting seat, and the fly leaf is installed in the outside of guide rod.

Preferably, the rotating shaft is installed at the bottom of the rotating disc, the servo motor is installed at the bottom of the rotating shaft, the installation disc is installed at the top of the servo motor, and the piston rod is installed at the bottom of the servo motor.

Preferably, the bottom of piston rod installs the end cover, and the cylinder is installed to the bottom of end cover, and two sets of business turn over gas ports are installed to one side of cylinder.

Preferably, one side of retainer plate runs through and installs the hydro-cylinder, and the hydro-cylinder is located the top of hydraulic stem, and flexible catch bar is installed to the output of hydraulic stem, and removal half-circle is installed to one side of flexible catch bar.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the quick cooler is installed, when the device is used, the inner flange is forged and then directly placed at the top of the rotating disc, the bottom cylinder directly pushes the top servo motor device to perform lifting adjustment, the servo motor will ascend along the guide rod and drive the structure at the top to rotate through the rotation kinetic energy of the servo motor, the water spray pipe at one side is connected with the outside in the rotating process to spray water inside the device, meanwhile, the motor at the top drives the fan blades at the output end to rotate to generate wind power, the reduction of the inner flange is accelerated, the cooled flange can be directly taken out without potential safety hazards, and meanwhile, a large occupied ground is not required to be reserved for the flange to dissipate heat.

2. According to the utility model, by installing the hydraulic rod, when the device is used, after the flange inside the device is heated to reach a higher temperature, the hydraulic rod on one side drives the telescopic pushing rod on the output end to move through the oil cylinder on the top, the telescopic pushing rod directly enters the cooling box for cooling through extending the pushing flange, and after the device is moved, the forging furnace can immediately forge the next round, so that the processing efficiency of the device can be greatly improved, meanwhile, the potential safety hazard is reduced, and the life safety of workers is prevented from being threatened by the high-temperature flange.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic cross-sectional view of the instant cooler of the present invention;

FIG. 3 is a schematic structural diagram of a servo motor according to the present invention;

FIG. 4 is a schematic view of the cylinder of the present invention;

FIG. 5 is a schematic structural view of a retractable push rod of the present invention;

in the figure: 1. a base case; 101. a forging furnace; 102. a cooling tank; 103. a water spray pipe; 2. a quick cooler; 201. a protective net; 202. a stent body; 203. a motor; 204. a fan blade; 3. a supporting seat; 301. a wastewater tank; 302. a guide bar; 303. a movable plate; 4. a servo motor; 401. mounting a disc; 402. a rotating shaft; 403. rotating the disc; 5. a cylinder; 501. a piston rod; 502. an end cap; 503. an air inlet and an air outlet; 6. a hydraulic lever; 601. a stationary ring; 602. an oil cylinder; 603. a telescopic push rod; 604. and moving for half a turn.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the present invention provides an embodiment: a flange forging device capable of being cooled rapidly;

the first embodiment is as follows: the device comprises a base box 1, a cooling box 102 is installed on one side of the top of the base box 1, a forging furnace 101 is installed on one side of the cooling box 102, a plurality of groups of water spray pipes 103 are installed on the other side of the cooling box 102 in a penetrating mode, the base box 1 is a main body bearing structure of the device and can provide an installation position for the device on the top, the overall stability of the device on the top is guaranteed, a box door on the front side of the device can be directly opened to maintain the inside of the device, the forging furnace 101 is used for forging a flange structure, the flange after high-temperature forging directly enters the cooling box 102 for cooling after passing through, the potential safety hazard of the flange is effectively reduced, the processing efficiency of the device is improved, the water spray pipes 103 on one side are connected with the outside during the cooling process of the device, cold water is sprayed and cooled after connection, and a supporting seat 3 is installed on the inner side of the cooling box 102, two groups of waste water tanks 301 are installed on the outer side of the bottom of the supporting seat 3, a plurality of groups of guide rods 302 are installed at the bottom of the supporting seat 3, movable plates 303 are installed on the outer sides of the guide rods 302, the supporting seat 3 on the inner side provides bearing for a flange structure after one side is forged, meanwhile, a device on the bottom can be directly installed at the bottom of the supporting seat 3 and is used for installing the stability of a lifting device, when the waste water tanks 301 on the two sides of the inner side are sprayed with cooling water, waste water generated by cooling directly enters the waste water tanks 301 through flow channels to be collected, the waste water is prevented from being directly discharged to pollute the environment, the guide rods 302 are used for guiding the position of a lifting structure at the bottom of the supporting structure to prevent the lifting structure from deviating to cause the flange on the top to fall off when the lifting structure is adjusted, and the movable plates 303 on the outer side can be driven by the device at the bottom to be lifted and adjusted along the guide rods 302, the device can be normally used, the rotating disc 403 is installed at the top of the supporting seat 3, the rotating shaft 402 is installed at the bottom of the rotating disc 403, the servo motor 4 is installed at the bottom of the rotating shaft 402, the mounting disc 401 is installed at the top of the servo motor 4, the mounting disc 401 at the bottom is directly fixed with the movable plate 303 at the top through a bolt structure, the servo motor 4 can run along the guide rod 302 when the device at the bottom is lifted and adjusted, the servo motor 4 is connected with an external power supply through a junction box at one side and drives the rotating shaft 402 at an output end to rotate, so that the rotating disc 403 at the top is driven to rotate and adjust, the flange at the top can be cooled in multiple aspects, the cooling effect of the device is improved, the piston rod 501 is installed at the bottom of the servo motor 4, the end cover 502 is installed at the bottom of the piston rod 501, the air cylinder 5 is installed at the bottom of the end cover 502, and two groups of air inlets and air outlets 503 are installed at one side of the air cylinder 5, the end cover 502 of bottom fixed mounting is in the bottom of cooler bin 102, and inboard cylinder 5 provides kinetic energy to the device through two sets of business turn over gas ports 503 of one side for cylinder 5 can carry out lift adjustment through the piston rod 501 at top, guarantees that the whole device can carry out lift adjustment under the cylinder 5 operation of bottom.

Referring to FIG. 2, a flange forging apparatus capable of rapid cooling;

example two: including cooler bin 102, quick-cooling device 2 is installed in cooler bin 102's top embedding, protection network 201 is installed in the top embedding of quick-cooling device 2, stake body 202 is installed to the inboard of quick-cooling device 2, motor 203 is installed to the inboard of stake body 202, flabellum 204 is installed to the output of motor 203, quick-cooling device 2 is the support that the inside wind-force that provides of device reduces, the protection network 201 at top prevents that external debris from falling into inside the device, and influence the rotation of top flabellum 204, inboard stake body 202 is with motor 203 steady mounting in quick-cooling device 2's inboard, motor 203 connects the flabellum 204 that the electricity drove the output and rotates, produce wind-force and accelerate the inside flange cooling.

Referring to FIG. 5, a flange forging apparatus capable of rapid cooling;

example two: including base case 1, two sets of retainer plates 601 are installed to the opposite side at base case 1 top, the inboard of retainer plate 601 is run through and is installed hydraulic stem 6, one side of retainer plate 601 is run through and is installed hydro-cylinder 602, and hydro-cylinder 602 is located the top of hydraulic stem 6, flexible catch bar 603 is installed to the output of hydraulic stem 6, removal half circle 604 is installed to one side of flexible catch bar 603, retainer plate 601 is fixed inboard hydraulic stem 6 device and the structure of bottom, fixed direct assurance overall device stability, hydro-cylinder 602 at top provides kinetic energy for hydraulic stem 6, make hydraulic stem 6 drive the flexible catch bar 603 of output move, thereby promote to move half circle 604 and remove the flange to the inside cooling down of cooler bin 102, the machining efficiency of device has been promoted greatly, the potential safety hazard has been reduced.

The working principle is as follows: when the flange cooling device is used, the hydraulic rod 6 on one side pushes the moving half-circle 604 of the output end to move the flange to the top of the rotating disc 403 under the action of the oil cylinder 602, then the air cylinder 5 on the bottom drives the servo motor 4 on the top to ascend along the guide rod 302, after the flange is ascended and fixed, the servo motor 4 drives the rotating shaft 402 of the output end to rotate along with the rotating disc 403, the water spray pipe 103 on one side sprays water to cool the flange, and the motor 203 on the top drives the fan blade 204 on the output end to rotate to generate cold air to assist in cooling the flange on the bottom.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Claims

1. But rapid cooling's flange forging device, including base case (1) and rapid cooler (2), its characterized in that: a cooling box (102) is installed on one side of the top of the base box (1), a supporting seat (3) is installed on the inner side of the cooling box (102), and a rotating disc (403) is installed on the top of the supporting seat (3);

the top of the cooling box (102) is embedded with a quick cooler (2), and the top of the quick cooler (2) is embedded with a protective net (201);

two sets of retainer plates (601) are installed to the opposite side at base case (1) top, hydraulic stem (6) are installed in the inboard run-through of retainer plate (601).

2. A rapidly coolable flange forging apparatus as recited in claim 1, wherein: a forging furnace (101) is installed on one side of the cooling box (102), and a plurality of groups of water spray pipes (103) are installed on the other side of the cooling box (102) in a penetrating mode.

3. A rapidly coolable flange forging apparatus as recited in claim 1, wherein: the inside of rapid cooler (2) is installed the stake body (202), and motor (203) is installed to the inboard of stake body (202), and flabellum (204) are installed to the output of motor (203).

4. A rapidly coolable flange forging apparatus as recited in claim 1, wherein: two sets of waste water tanks (301) are installed in the outside of supporting seat (3) bottom, and a plurality of groups of guide rods (302) are installed to the bottom of supporting seat (3), and fly leaf (303) are installed in the outside of guide rod (302).

5. A rapidly coolable flange forging apparatus as recited in claim 1, wherein: the rotary disc (403) is provided with a rotary shaft (402) at the bottom, the rotary shaft (402) is provided with a servo motor (4) at the bottom, the mounting disc (401) is mounted at the top of the servo motor (4), and the piston rod (501) is mounted at the bottom of the servo motor (4).

6. The rapidly coolable flange forging apparatus as recited in claim 5, wherein: an end cover (502) is installed at the bottom of the piston rod (501), an air cylinder (5) is installed at the bottom of the end cover (502), and two groups of air inlets and air outlets (503) are installed on one side of the air cylinder (5).

7. A rapidly coolable flange forging apparatus as recited in claim 1, wherein: one side of retainer plate (601) is run through and is installed hydro-cylinder (602), and hydro-cylinder (602) are located the top of hydraulic stem (6), and flexible catch bar (603) are installed to the output of hydraulic stem (6), and removal half circle (604) are installed to one side of flexible catch bar (603).