CN216367555U - Dye liquid mixing stirrer - Google Patents

Abstract

The application relates to a dye liquid preparation stirrer, which relates to the field of stirrers and comprises a support and a stirring cylinder arranged on the support, wherein the stirring cylinder comprises a cylindrical cylinder body and a cylinder cover arranged above the cylinder body; this application is through agitating unit, temperature monitoring device and heater cooperation, can scrub the barrel inner wall and carry out monitor control to the mixture temperature in the barrel, has improved the problem of residual washing in dyestuff mixture temperature and the agitator, better improvement the dyestuff join in marriage liquid quality.

Description

Dye liquid mixing stirrer

Technical Field

The application relates to the field of mixers, in particular to a dye liquid preparation mixer.

Background

In the textile industry, a dye mixed solution needs to be prepared before dyeing a gray cloth. The common dye mixed solution comprises a dye, a catalyst, a stabilizer, a chelating agent and other auxiliaries. The activity and the uniformity of the dye mixed liquor directly influence the coloring quality of the grey cloth. In order to achieve good coloring quality, the dye and the auxiliary agent are stirred and heated before dyeing, and the mixed solution can be called a dye preparation solution.

In the prior art, most enterprises adopt manual stirring, the repeatability is poor, the quality is difficult to guarantee, and a few enterprises adopt automation equipment such as dye mixer to stir dyestuff and auxiliary agent. Common dyestuff mixer generally includes the churn on the existing market and sets up the agitating unit in a section of thick bamboo, has seted up water inlet, feed inlet and discharge gate on the churn, and agitating unit includes agitator motor, (mixing) shaft and stirring leaf, and dyestuff mixer mainly stirs through agitator motor drive (mixing) shaft and stirring leaf to a section of thick bamboo in dyestuff, auxiliary agent and water and mixes, and what during the period staff noted is mainly the ratio quality problem of dyestuff and auxiliary agent.

In the actual processing and production process, the dye mixing condition is also affected by the temperature of the dye mixture in the mixing drum, the washing of residual substances and the like, the dye mixer neglects the temperature of the dye mixture and the washing of the residual substances, the dye mixture is easily mixed poorly, and the coloring quality of grey cloth is different.

SUMMERY OF THE UTILITY MODEL

For the problem of residual material washing in better control dyestuff mixture temperature and the agitator, this application provides a dyestuff joins in marriage liquid mixer.

The application provides a dyestuff joins in marriage liquid mixer adopts following technical scheme:

a dye liquid preparation stirrer comprises a support and a stirring barrel arranged on the support, wherein the stirring barrel comprises a barrel body and a barrel cover, a stirring device is arranged in the barrel body, the stirring device comprises a stirring motor, a stirring shaft and a stirring blade, first bristles are arranged on the stirring blade, and one side of the first bristles, which is far away from the stirring blade, is suitable for being attached to the inner wall of the barrel body; still be provided with temperature monitoring devices in the barrel, temperature monitoring devices includes temperature probe and display controller, the temperature probe is connected with the display controller electricity, just the temperature probe is located the barrel middle part.

By adopting the technical scheme, when the dye liquid preparation stirrer operates, the stirring motor can drive the stirring shaft and the stirring blades to mix and stir substances such as dye, auxiliaries and water in the barrel body so as to uniformly mix the substances, and in the stirring process, the stirring blades drive the first bristles to scrub the inner wall of the barrel body, so that the adhesion residues of the substances such as dye and auxiliaries on the inner wall of the barrel body are reduced, and the subsequent washing of the barrel body is facilitated; temperature monitoring devices passes through the cooperation of temperature probe and display controller at this in-process, and the temperature of the internal mixed liquid of monitoring barrel, and then control the regulation to the internal dye mixture temperature of barrel, better realization is to the control of dye mixture temperature and improve the problem of residual substance washing in the agitator, improves the dyestuff and joins in marriage liquid mixing quality, the colored quality of guarantee grey cloth.

Optionally, a heating cavity is integrally formed in the side wall and the bottom wall of the barrel body, water is filled in the heating cavity, a heater used for heating the water in the heating cavity is arranged in the heating cavity, and the heater is electrically connected with the display controller.

Through adopting above-mentioned technical scheme, adopt the mixed liquid of materials such as hot water in to the barrel such as dyestuff, auxiliary agent and water to carry out indirect heating, can realize the even regulation of material temperature such as dyestuff in the barrel, auxiliary agent and water, be convenient for on the one hand control the dyestuff mixed liquid temperature, on the other hand effectively avoids the temperature shock to influence dyestuff and auxiliary agent performance.

Optionally, the heater includes heating pipe and is used for carrying out the heating motor that heats to the heating pipe, the heating pipe is the heliciform around in the heating intracavity around barrel axis.

Through adopting above-mentioned technical scheme, the heating pipe can be comparatively quick carries out even heating to water, and better controls the dyestuff mixture temperature.

Optionally, the axis of the stirring shaft is consistent with the axis of the barrel, and the stirring blades are vertically and fixedly connected to the stirring shaft and are uniformly distributed in multiple groups along the axis direction of the stirring shaft; the stirring blades are mutually staggered, and the first bristles are connected to one end, far away from the stirring shaft, of the stirring blade.

Through adopting above-mentioned technical scheme, the multiunit stirring leaf can be better stir a section of thick bamboo in the mixed liquid, scrub the inner wall of barrel simultaneously.

Optionally, the stirring blade at the bottommost part of the stirring shaft is provided with second bristles, the second bristles are located on one side of the stirring blade close to the bottom wall of the cylinder body, and the end part of one end of the second bristles, far away from the stirring blade, is attached to the bottom wall of the cylinder body.

Through adopting above-mentioned technical scheme, when the (mixing) shaft drove the stirring leaf and rotates, can brush the clearance to the interior diapire of barrel, the cooperation is followed the radial direction of barrel and is carried out the first brush hair of clearance to the barrel lateral wall, and is better to the clearance effect of barrel, has further reduced the material residue in the agitator.

Optionally, a water outlet is formed in the outer side wall of the barrel body, a drain valve is connected to the water outlet, and the water outlet is communicated with the heating cavity.

Through adopting above-mentioned technical scheme, open the drain valve, the water of heating intracavity is changed in emission that can be comparatively convenient, clears up the incrustation scale of heating intracavity, avoids the incrustation scale to pile up and influences the heating pipe normal operating.

Optionally, one side of the lower portion of the cylinder cover is hinged to the cylinder body, two groups of buckling pieces are arranged on the side, opposite to the hinged portion, of the lower portion of the cylinder cover, each buckling piece comprises a clamping seat and a buckling ring which are matched and buckled, and the clamping seat and the buckling ring are fixedly connected to the cylinder body and the cylinder cover respectively.

Through adopting above-mentioned technical scheme, two sets of buckle spare can be comparatively firm fix barrel and cover on the one hand, and on the other hand can avoid the staff to open the buckle spare by mistake, because of the hot water splashes in the churn and causes the industrial injury, ensures staff's work safety.

Optionally, be connected with the inlet tube that is used for annotating water in to the barrel on the barrel, be provided with the filter on the inlet tube, the filter includes cartridge filter and filter core, inlet tube and cartridge filter intercommunication.

Through adopting above-mentioned technical scheme, the filter can filter the water in the inlet tube when annotating water in to the barrel, adsorbs most impurity in the aquatic for water is better with dyestuff and auxiliary agent mixed effect, and the dyestuff is joined in marriage the liquid and is more pure.

In summary, the present application includes at least one of the following beneficial technical effects:

through the first bristles and the second bristles on the stirring blades, the inner side wall and the inner bottom wall of the cylinder body can be respectively scrubbed when the stirring shaft rotates, so that the adhesion residues of substances such as dye, auxiliaries and the like on the inner wall of the cylinder body are reduced, and the subsequent washing of the cylinder body is facilitated;

by arranging the temperature monitoring device, the temperature of the mixed liquid in the barrel can be better monitored, and the temperature of the dye mixed liquid in the barrel can be conveniently controlled and adjusted by workers;

through setting up two sets of buckle spare, when guaranteeing barrel and cover installation firm, effectively avoided the staff to open the buckle spare by mistake and cause the industrial injury.

Drawings

FIG. 1 is a schematic view of the overall structure of a dye dispensing blender according to the present application;

fig. 2 is a partial structural view for showing the internal structure of the cylinder.

Description of reference numerals: 1. a support; 2. a barrel; 21. a heating cavity; 22. a water inlet pipe; 23. a drain valve; 3. a filter; 31. a filter cartridge; 32. a filter element; 4. a cylinder cover; 5. a stirring device; 51. a stirring motor; 52. a stirring shaft; 53. stirring blades; 54. a first bristle; 55. a second bristle; 6. a temperature monitoring device; 61. a temperature probe; 62. a display controller; 7. a heater; 71. heating a tube; 8. a fastener; 81. a card holder; 82. a retaining ring.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses liquid mixer is joined in marriage to dyestuff relates to the field of mixer.

Referring to fig. 1 and 2, the liquid mixer is joined in marriage to dyestuff includes support 1 and sets up the churn on support 1, the churn includes cylindric barrel 2 and installs the cover 4 in barrel 2 top, be provided with in the barrel 2 and be used for mixing agitating unit 5 that stirs to dyestuff, auxiliary agent and water, be used for carrying out the temperature monitoring device 6 that monitors to the dyestuff mixture temperature and be used for carrying out the heater 7 that heats to the dyestuff mixture in the barrel 2, agitating unit 5 and temperature monitoring device 6 are located barrel 2 middle part, heater 7 is installed on the section of thick bamboo wall.

Referring to fig. 1 and 2, the stirring device 5 comprises a stirring motor 51, a stirring shaft 52 and a stirring blade 53, wherein a shell of the stirring motor 51 is fixedly connected to the middle of the upper side of the cylinder cover 4 through a bolt, the stirring shaft 52 and the stirring blade 53 are positioned in the cylinder body 2, the upper end of the stirring shaft 52 penetrates through the cylinder cover 4 and is fixedly connected to the output end of the stirring motor 51, the lower end of the stirring shaft 52 extends into the cylinder body 2, a small distance is reserved between the end part and the inner bottom wall of the cylinder body 2, and the axis of the stirring shaft 52 is consistent with the axis of the cylinder body 2; the stirring blade 53 is in a long bar shape and is vertically and fixedly connected to the stirring shaft 52, in order to reduce the residue of the dye and the auxiliary agent on the inner wall of the cylinder 2, the end part of the stirring blade 53 is fixedly connected with first bristles 54, the first bristles 54 are made of silica gel with low viscosity and are not easy to adhere to the dye or the auxiliary agent, and one side of the first bristles 54 away from the stirring blade 53 is suitable for being attached to the inner side wall of the cylinder 2; when stirring motor 51 drive (mixing) shaft 52 and stirring leaf 53 mix the stirring to materials such as dyestuff, auxiliary agent and water in barrel 2, first brush hair 54 can carry out circumference along with stirring leaf 53's rotation and scrub around the axis of barrel 2 to the barrel 2 inside wall for difficult adhesion dyestuff or auxiliary agent on the barrel 2 inside wall provides convenience for the washing of follow-up barrel 2.

Further, referring to fig. 1 and 2, a plurality of groups of stirring blades 53 and first bristles 54 are uniformly distributed along the axial direction of the stirring shaft 52, and the groups of stirring blades 53 are staggered with each other to better stir the mixed liquid in the cylinder and brush the inner wall of the cylinder 2; second bristles 55 for brushing the inner bottom wall of the cylinder 2 are further arranged on the stirring blade 53 positioned at the bottommost part of the stirring shaft 52, the second bristles 55 are positioned on one side, close to the bottom wall of the cylinder 2, of the stirring blade 53 positioned at the bottommost part, and one end part, far away from the stirring blade 53, of the second bristles 55 is attached to the inner bottom wall of the cylinder 2; when (mixing) shaft 52 drives stirring leaf 53 and rotates, second brush hair 55 can brush the clearance to the interior diapire of barrel 2, and the cooperation carries out the first brush hair 54 of clearance along barrel 2 radial direction to the barrel 2 lateral wall, and is better to the clearance effect of barrel 2, further reduces the material residue in the agitator.

The temperature monitoring device 6 comprises a temperature detection needle 61 and a display controller 62, the temperature detection needle 61 is electrically connected with the display controller 62, the temperature detection needle 61 penetrates through the barrel cover 4 and extends into the barrel body 2, the temperature detection needle 61 is detachably mounted on the barrel cover 4, the bottom end of the temperature detection needle 61 is positioned above the uppermost stirring blade 53 of the multiple groups of stirring blades 53 in the barrel body 2, and the influence on the rotation of the stirring blades 53 is avoided; display controller 62 is located the barrel 2 outside, and installs on support 1, and the staff can be comparatively convenient learn the temperature of the interior mixed liquid of barrel 2 from the display data on display controller 62, and then control the adjustment to the mixed liquid temperature in the barrel 2.

In order to adjust the temperature of the dye mixture liquid in the barrel 2, referring to fig. 2, a heating chamber 21 is integrally provided in the side wall and the bottom wall of the barrel 2, and the heating chamber 21 is filled with water and provided with a heater 7 for heating the water in the heating chamber 21.

The heater 7 comprises a heating pipe 71 and a heating motor for heating the heating pipe 71, the heating pipe 71 is uniformly spirally wound in the heating cavity 21 around the axis of the cylinder body 2, and the heating motor is electrically connected with the display controller 62 and is in signal connection; when the temperature of the mixed liquid in the cylinder 2 is low, the display controller 62 can automatically control the heating motor to be started according to the temperature of the mixed liquid in the cylinder 2 detected by the temperature detection needle 61 to heat the mixed liquid in the cylinder 2; further, adopt hot water to carry out indirect heating to the mixed liquid of materials such as dyestuff, auxiliary agent and water in the barrel 2, can realize the even regulation of materials such as dyestuff in the barrel 2, auxiliary agent and water temperature, be convenient for on the one hand control the dyestuff mixed liquid temperature, on the other hand effectively avoids the temperature shock to influence dyestuff and auxiliary agent performance.

Referring to fig. 1 and 2, because impurities such as scale are easily generated after water is heated, in order to reduce scale deposition in the heating chamber 21, a water discharge port communicated with the heating chamber 21 is formed in the lower portion of the outer side wall of the barrel 2, a water discharge valve 23 is connected to the water discharge port, and water in the heating chamber 21 can be conveniently replaced by opening the water discharge valve 23, and scale in the heating chamber 21 can be cleaned; the upper part of the outer side wall of the barrel body 2 is also connected with a water injection pipe communicated with the heating cavity 21, the water injection pipe is connected with a water inlet valve, water can be conveniently injected into the heating cavity 21 by controlling the communication of the water injection pipe and the opening and closing of the water inlet valve, the replacement of water in the heating cavity 21 is realized, and the influence of scale accumulation on the normal operation of the heating pipe 71 is avoided.

Further, the upper part of the cylinder 2 is also connected with a water inlet pipe 22 for adding water into the cylinder 2, the water inlet pipe 22 penetrates through the side wall of the cylinder 2 and extends into the cylinder 2, and the water inlet pipe 22 is connected with a filter 3 for filtering the water in the water inlet pipe 22; filter 3 includes a plurality of cartridge filters 31 of establishing ties each other and can dismantle the filter core 32 that sets up in cartridge filter 31, and filter core 32 can filter the water in inlet tube 22 when water injection in to barrel 2, adsorbs most impurity in the aquatic, reduces the impurity in the mixed liquid for water is better with dyestuff and auxiliary agent mixed effect, and the dyestuff is joined in marriage the liquid and is more pure.

Referring to fig. 1 and 2, one side of the lower part of the cylinder cover 4 is hinged with the cylinder body 2, and the cylinder cover 4 can be opened conveniently by rotating the cylinder cover 4 upwards; because the mixed liquid in the cylinder body 2 has a certain temperature, when a worker mistakenly opens the cylinder cover 4 in the stirring process, the mixed liquid is easy to splash from the cylinder under the driving of the stirring shaft 52 and the stirring blade 53, so that danger is caused to the worker, in order to prevent industrial injury caused by the fact that the worker mistakenly opens the cylinder cover 4, two groups of buckling pieces 8 are arranged on one side of the lower portion of the cylinder cover 4, which is far away from the hinged part, the specifications of the two groups of buckling pieces 8 are consistent, a certain distance is reserved between the two groups of buckling pieces 8, each group of buckling pieces 8 respectively comprises a clamping seat 81 and a retaining ring 82 which are matched and buckled, and the clamping seat 81 and the retaining ring 82 are respectively and fixedly connected to the cylinder body 2 and the cylinder cover 4; when the staff opens two sets of buckle spare 8 simultaneously, just can open cover 4, be favorable to avoiding the staff to open buckle spare 8 by mistake and endanger its work safety.

The implementation principle of liquid mixer is joined in marriage to dyestuff of this application embodiment is: in the mixed course of working of liquid is joined in marriage to the dyestuff, open two sets of buckle spare 8 in succession and to drop into behind dyestuff and auxiliary agent in the section of thick bamboo, from inlet tube 22 to the water of injecting suitable liquid level in barrel 2, then start heating motor and agitator motor 51 and heat and stir the mixture to the mixed liquid in the barrel 2, first brush hair 54 and second brush hair 55 constantly scrub barrel 2 inner wall during, temperature monitor can be better monitors a barrel internal mixing liquid temperature, be convenient for the staff to the control regulation of dyestuff mixed liquid temperature in the barrel 2, and better reduction the adhesion of materials such as dyestuff and auxiliary agent on barrel 2 inner wall remain, follow-up washing barrel 2 of carrying out the convenience for the staff, be favorable to improving dyestuff and join in marriage liquid mixing quality.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. The utility model provides a dyestuff joins in marriage liquid mixer, includes support (1) and sets up the churn on support (1), the churn includes barrel (2) and cover (4), be provided with agitating unit (5) in barrel (2), agitating unit (5) are including agitator motor (51), (mixing) shaft (52) and stirring leaf (53), its characterized in that: the stirring blade (53) is provided with first bristles (54), and one side, away from the stirring blade (53), of the first bristles (54) is suitable for being attached to the inner wall of the cylinder body (2); still be provided with temperature monitoring device (6) in barrel (2), temperature monitoring device (6) are including temperature probe (61) and display controller (62), temperature probe (61) are connected with display controller (62) electricity, just temperature probe (61) are located barrel (2) middle part.

2. The dye liquid mixing stirrer according to claim 1, characterized in that: the heating cavity (21) is integrally formed in the side wall and the bottom wall of the barrel body (2), water is filled in the heating cavity (21), a heater (7) used for heating the water in the heating cavity (21) is arranged in the heating cavity, and the heater (7) is electrically connected with the display controller (62).

3. The dye liquid mixing stirrer according to claim 2, characterized in that: the heater (7) comprises a heating pipe (71) and a heating motor for heating the heating pipe (71), wherein the heating pipe (71) uniformly surrounds the heating cavity (21) in a spiral manner around the axis of the cylinder body (2).

4. The dye liquid mixing stirrer according to claim 1, characterized in that: the axial line of the stirring shaft (52) is consistent with the axial line of the barrel body (2), and the stirring blades (53) are vertically and fixedly connected to the stirring shaft (52) and are uniformly distributed with a plurality of groups along the axial direction of the stirring shaft (52); the multiple groups of stirring blades (53) are mutually staggered, and the first bristles (54) are connected to one end, far away from the stirring shaft (52), of each stirring blade (53).

5. The dye liquid mixing stirrer according to claim 4, characterized in that: and second bristles (55) are further arranged on the stirring blade (53) at the bottommost part of the stirring shaft (52), the second bristles (55) are positioned on one side, close to the bottom wall of the barrel body (2), of the stirring blade (53), and one end part, far away from the stirring blade (53), of the second bristles (55) is attached to the bottom wall of the barrel body (2).

6. The dye liquid mixing stirrer according to claim 3, characterized in that: the outer side wall of the barrel body (2) is provided with a water outlet, the water outlet is connected with a drain valve (23), and the water outlet is communicated with the heating cavity (21).

7. The dye liquid mixing stirrer according to claim 1, characterized in that: one side of the lower portion of the barrel cover (4) is hinged to the barrel body (2), two groups of buckling pieces (8) are arranged on one side of the lower portion of the barrel cover (4) opposite to the hinged portion, each buckling piece (8) comprises a clamping seat (81) and a buckling ring (82) which are matched and buckled, and the clamping seat (81) and the buckling ring (82) are fixedly connected to the barrel body (2) and the barrel cover (4) respectively.

8. The dye liquid mixing stirrer according to claim 1, characterized in that: be connected with inlet tube (22) that are used for to the interior water injection of barrel (2) on barrel (2), be provided with filter (3) on inlet tube (22), filter (3) are including cartridge filter (31) and filter core (32), inlet tube (22) and cartridge filter (31) intercommunication.

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