CN216358255U

CN216358255U - Ice cream complete equipment

Info

Publication number: CN216358255U
Application number: CN202123441826.6U
Authority: CN
Inventors: 吴奇龙; 朱振国
Original assignee: Shanghai Bige Industrial Co ltd
Current assignee: Shanghai Bige Industrial Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-04-22
Anticipated expiration: 2031-12-31

Abstract

The application relates to ice cream complete equipment, relates to the technical field of ice cream processing equipment and comprises a liquid inlet channel, wherein one end of the liquid inlet channel is communicated with a batching mechanism for mixing ice cream raw materials, the batching mechanism is provided with a liquid outlet channel, and the liquid outlet channel is provided with a material driving device; a heating device for heating and sterilizing is arranged at one end of the liquid outlet channel, which is far away from the batching mechanism, and a homogenizing device is communicated with the liquid outlet channel after passing through the heating device; the homogenizing device is provided with a discharging channel, one end of the discharging channel, which is far away from the homogenizing device, is provided with a heat exchange device, and the liquid inlet channel is communicated with the heat exchange device. The method has the effects of improving the heat recovery rate in the processing process of the ice cream complete equipment and reducing the processing energy consumption.

Description

Ice cream complete equipment

Technical Field

The application relates to the technical field of ice cream processing equipment, in particular to ice cream complete equipment.

Background

The ice cream is prepared by taking milk or dairy products and cane sugar as main raw materials, adding eggs or egg products, emulsifying agents, stabilizing agents, spices and other raw materials, and carrying out the processing processes of mixing, sterilizing, homogenizing, congealing, forming, hardening and the like.

At present, ice cream complete equipment is mainly used for blending ice cream raw materials through a blending tank, the raw materials are conveyed into a homogenizer for homogenizing and dispersing after blending, and the ice cream is heated and sterilized after homogenizing.

In view of the above-mentioned related technologies, the inventor believes that, in the blending, homogenizing and sterilizing processes of the existing ice cream complete equipment, each equipment is relatively independent, only the materials are transferred, and the defects of low heat recovery rate and high energy consumption exist.

SUMMERY OF THE UTILITY MODEL

In order to improve the heat recovery rate in the processing process of the ice cream complete equipment and reduce the processing energy consumption, the application provides the ice cream complete equipment.

The application provides an ice cream complete sets adopts following technical scheme:

an ice cream complete equipment comprises a liquid inlet channel, wherein one end of the liquid inlet channel is communicated with a batching mechanism for mixing ice cream raw materials, the batching mechanism is provided with a liquid outlet channel, and the liquid outlet channel is provided with a material driving device;

a heating device for heating and sterilizing is arranged at one end of the liquid outlet channel, which is far away from the batching mechanism, and a homogenizing device is communicated with the liquid outlet channel after passing through the heating device;

the homogenizing device is provided with a discharging channel, one end of the discharging channel, which is far away from the homogenizing device, is provided with a heat exchange device, and the liquid inlet channel is communicated with the heat exchange device.

By adopting the technical scheme, when the ice cream is processed, the liquid materials in the ice cream raw materials are firstly input into the batching mechanism through the liquid inlet channel, and are leveled with other materials in the ice cream raw materials in the batching mechanism. The blended raw materials are conveyed to the heating device through the material driving device to be heated and sterilized, the sterilized ice cream raw materials flow into the heat exchange device after being dispersed in the Chinese mean value of the homogenizing device, and the liquid materials in the liquid inlet channel are heated in the heat exchange device and then discharged, so that the heat recovery rate in the processing process of the ice cream complete equipment is improved, and the processing energy consumption is reduced.

Optionally, batching mechanism includes agitating unit and compounding device, agitating unit with inlet channel is linked together, the last first pipeline that is used for the flowing back that is provided with of agitating unit, first pipeline is kept away from agitating unit's one end is provided with the compounding device, still be provided with the second pipeline on the compounding device, the second pipeline with agitating unit is linked together, still be provided with the material drive arrangement who is used for driving the material on the first pipeline.

By adopting the technical scheme, the liquid material is discharged into the first pipeline through the stirring device, is mixed with other ice cream materials in the first pipeline, flows back to the stirring device through the second pipeline after being mixed, is fully mixed in the stirring device and is discharged through the liquid outlet channel, so that the ice cream mixing device is suitable for the mixing and proportioning process of ice cream raw materials.

Optionally, agitating unit includes first agitator tank and second agitator tank, first agitator tank with the parallelly connected setting of second agitator tank, just inlet channel liquid outlet channel and first pipeline the second pipeline all with first agitator tank, second agitator tank are linked together.

Through adopting above-mentioned technical scheme, when first agitator tank stirs, the ice cream raw materials that the mixing was accomplished in the second agitator tank discharge through liquid outlet channel to disinfect, mean value and heat transfer, the liquid material that the heat transfer was accomplished is used for letting in the raw materials mixing of first agitator tank. After the first stirring tank is mixed, the ice cream raw materials in the first stirring tank are discharged through the liquid outlet channel, and the second stirring tank mixes the materials. The first stirring tank and the second stirring tank operate in turn, so that the continuous operation of the device is ensured, the heat recovery rate in the processing process of the ice cream complete equipment is further increased, and the processing energy consumption is reduced.

Optionally, the mixing device includes a water-powder mixer and a static mixer, and the water-powder mixer and the static mixer are connected in series on the first pipeline.

By adopting the technical scheme, the water-powder mixer is used for mixing liquid materials and powder materials, and the static mixer is favorable for fully mixing the liquid materials and the powder materials.

Optionally, a filtering device is disposed between the dispensing mechanism and the heating device in the liquid outlet channel.

By adopting the technical scheme, the ice cream complete equipment has a filtering effect and is favorable for the fineness of ice cream finished products.

Optionally, the liquid outlet channel is located the dosing mechanism with be provided with the balance barrel between the heating device, be provided with reflux unit on the balance barrel, reflux unit includes back flow and first branch pipe, second branch pipe, the back flow with discharging channel is linked together and the intercommunication department is provided with first switching-over valve, first branch pipe the second branch pipe with the back flow is linked together, and the intercommunication department is provided with the second switching-over valve, first branch pipe with the dosing mechanism is linked together, the second branch pipe with the balance barrel is linked together.

Through adopting above-mentioned technical scheme, set up first switching-over valve behind the homogeneity device, can make the material flow back to batching mechanism after disinfecting for the material can carry out batching many times or the operation of disinfecting many times, thereby helps improve equipment's practicality.

Optionally, a holding pipe is arranged between the homogenizing device and the heat exchanging device in the discharging channel.

By adopting the technical scheme, the holding tube is favorable for maintaining the heated ice cream raw material at the sterilization temperature for a certain time, thereby being favorable for improving the sterilization effect.

Optionally, a cooling device is further disposed after the discharge channel passes through the heat exchange device.

Through adopting above-mentioned technical scheme, cooling body is favorable to reducing the raw materials temperature of equipment output to be convenient for carry out the subsequent condensation processing of ice cream processing.

Optionally, the discharge channel is provided with a backflow channel after passing through the heat exchange device, and a third reversing valve is arranged at the joint of the backflow channel and the discharge channel.

The improvement adopts above-mentioned technical scheme, switches the third switching-over valve and can make the material flow back to batching mechanism after the cooling is accomplished for the material can carry out batching many times or the operation of disinfecting many times, thereby helps improve equipment's practicality.

In summary, the present application includes at least one of the following beneficial technical effects:

1. when the ice cream is processed, liquid materials in the ice cream raw materials are firstly input into the batching mechanism through the liquid inlet channel and are leveled with other materials in the ice cream raw materials in the batching mechanism. The blended raw materials are conveyed to a heating device through a material driving device for heating and sterilization, the sterilized ice cream raw materials flow into a heat exchange device after being dispersed in a Chinese mean value of a homogenizing device, and the liquid materials in a liquid inlet channel are heated and then discharged in the heat exchange device, so that the heat recovery rate in the processing process of ice cream complete equipment is improved, and the processing energy consumption is reduced;

2. when the first stirring tank is used for stirring, the ice cream raw materials mixed in the second stirring tank are discharged through the liquid outlet channel, sterilization, average value and heat exchange are carried out, and the liquid materials subjected to heat exchange are used for mixing the raw materials introduced into the first stirring tank. After the first stirring tank is mixed, the ice cream raw materials in the first stirring tank are discharged through the liquid outlet channel, and the second stirring tank mixes the materials. The first stirring tank and the second stirring tank operate in turn, so that the continuous operation of the device is ensured, the heat recovery rate of the ice cream complete equipment in the processing process is further improved, and the processing energy consumption is reduced;

3. set up first switching-over valve behind the homogeneity device, can make the material after disinfecting flow back to dosing mechanism for the material can carry out batching many times or the operation of disinfecting many times, thereby helps improve equipment's practicality.

Drawings

Fig. 1 is a process flow diagram of an ice cream kit according to an embodiment of the present application.

Description of reference numerals: 1. a liquid inlet channel; 2. a liquid inlet; 3. a batching mechanism; 31. a stirring device; 311. a first agitator tank; 312. a second stirred tank; 32. a mixing device; 321. a water-powder mixer; 322. a static mixer; 4. a liquid outlet channel; 41. a first liquid outlet channel; 42. a second liquid outlet channel; 5. a material driving device; 6. a first pipeline; 7. a second pipeline; 8. a filter; 9. a heating device; 10. a homogenizing device; 11. a discharge channel; 12. a holding tube; 13. a heat exchange device; 14. a cooling device; 15. a balancing barrel; 16. a reflux device; 161. a return pipe; 162. a first branch pipe; 163. a third branch pipe; 17. a first direction changing valve; 18. a second directional control valve; 19. a third directional control valve; 20. and a return channel.

Detailed Description

The present application is described in further detail below with reference to fig. 1.

The embodiment of the application discloses complete equipment for ice cream. Referring to fig. 1, a complete set of equipment for ice cream includes a liquid inlet channel 1, one end of the liquid inlet channel 1 is set as a liquid inlet 2 and is communicated with an external infusion device, in this embodiment, purified water is input into the liquid inlet channel 1. The feed inlet channel 1 is communicated with the feed proportioning mechanism 3 far away from the feed inlet 2.

Batching mechanism 3 includes agitating unit 31 and compounding device 32, and agitating unit 31 includes first agitator tank 311 and second agitator tank 312 in this embodiment, and inlet channel 1 falls into two branches above agitating unit 31, is the first passageway of feed liquor and feed liquor second passageway respectively, all is provided with a pneumatic butterfly valve on the first passageway of feed liquor and the feed liquor second passageway. The first liquid inlet channel is arranged at the top of the first stirring tank 311 in a communicating manner, and the second liquid inlet channel is arranged at the top of the second stirring tank 312 in a communicating manner.

The bottom of the stirring device 31 is provided with a liquid outlet channel 4 in a communicating manner, the liquid outlet channel 4 is divided into two branches below the stirring device 31, the two branches are a liquid outlet first channel 41 and a liquid outlet second channel 42, and the liquid outlet first channel 41 and the liquid outlet second channel 42 are both provided with pneumatic butterfly valves. The first liquid outlet channel 41 is communicated with and arranged at the bottom position of the first stirring tank 311, and the second liquid outlet channel 42 is communicated and arranged at the bottom position of the second stirring tank 312. The position where the first liquid outlet channel 41 and the second liquid outlet channel 42 meet is provided with a material driving device 5, and the material driving device 5 is provided with a feeding pump in the embodiment.

The mixing device 32 is communicated with the stirring device 31 through the first pipeline 6 and the second pipeline 7, and the first pipeline 6 is provided with a material driving device which is provided with two mixing pumps in the embodiment. The first pipeline 6 is divided into two branches below the stirring device 31, namely a first pipeline 6I and a first pipeline 6 II, and pneumatic butterfly valves are arranged on the first pipeline 6I and the first pipeline 6 II. The first pipeline 6 is communicated with the first stirring tank 311, and the second pipeline 6 is communicated with the second stirring tank 312. The second pipeline 7 is also divided into two branches above the stirring device 31, namely a first second pipeline 7 and a second pipeline 7, and pneumatic butterfly valves are arranged on the first second pipeline 7 and the second pipeline 7. The first pipeline 7 is communicated with the top of the first stirring tank 311, and the second pipeline 7 is communicated with the top of the second stirring tank 312.

The mixing device 32 includes a water-powder mixer 321 and a static mixer 322, the water-powder mixer 321 and the static mixer 322 are connected in series on the first pipeline 6, and meanwhile, two material driving devices are respectively arranged on two sides of the connection of the water-powder mixer 321 and the first pipeline 6.

The liquid outlet channel 4 is provided with a filter 8 after the material driving device 5, in this embodiment, the filter 8 is selected as a duplex filter 8, two filtering branches of the duplex filter 8 are arranged on the liquid outlet channel 4 in parallel, and two filtering branches both ends are provided with stop valves, so that the quantity of the filtering branches can be adjusted arbitrarily according to the treatment capacity.

The liquid outlet channel 4 is provided with a heating device 9 after passing through the filter 8, in this embodiment, the heating device 9 is a plate heat exchanger, and the heating device 9 is communicated with an external hot water output device to heat and sterilize the material in the liquid outlet channel 4.

The liquid outlet channel 4 is provided with a homogenizing device 10 after passing through the heating device 9, and in this embodiment, the averaging device is a homogenizer. The liquid outlet channel 4 is communicated with the inlet of the homogenizing device 10, the outlet of the homogenizing device 10 is provided with a discharge channel 11, and the materials are homogenized and dispersed by the homogenizer, so that the fine degree of the finished ice cream product is improved.

One end of the discharging channel 11, which is far away from the homogenizing device 10, is provided with a holding tube 12, the holding tube 12 is made of a heat insulation material, and the materials are kept in the holding tube 12 for a period of sterilization temperature, which is beneficial to ensuring the sterilization effect of the materials.

The discharge channel 11 is provided with a heat exchanger 13 after passing through the holding tube 12, in this embodiment the heat exchanger 13 is provided as a plate heat exchanger. Simultaneously, inlet channel 1 also feeds through the setting on heat transfer device 13 to make the high temperature material that accomplishes of disinfecting carry out the heat transfer with the lower pure water of temperature, when improving pure water temperature, carry out primary cooling to the material. Thereby improving the heat recovery rate in the processing process of the equipment and reducing the processing energy consumption.

The discharging channel 11 is provided with a cooling device 14 after passing through a heat exchange device 13, the cooling device 14 is a plate heat exchanger in the embodiment, and the cooling device 14 is communicated with an external ice water output device, so that the material is finally cooled, and subsequent condensation operation in ice cream processing is performed once.

Meanwhile, a balance barrel 15 is further arranged between the filter 8 and the heating device 9 of the liquid outlet channel 4, a backflow device 16 is arranged at the balance barrel 15 in a communication mode, and the backflow device 16 comprises a backflow pipe 161, a first branch pipe 162 and a second branch pipe. The return pipe 161 is connected with the homogenizing device 10 and the discharge channel 11 between the heat preservation pipes, and the connection position is provided with a first reversing valve 17. The first branch pipe 162 and the second branch pipe are communicated with the return pipe 161, a second reversing valve 18 is arranged at the communication position, the first branch pipe 162 is communicated with the liquid inlet channel 1, and the second branch pipe is communicated with the balance barrel 15. A section of the discharge channel 11 behind the cooling mechanism is also provided with a backflow channel 20 in a communicated manner, a third reversing valve 19 is arranged at the joint of the backflow channel 20 and the discharge channel 11, and the material flow direction can be changed by controlling the first reversing valve 17, the second reversing valve 18 and the third reversing valve 19, so that the circular operation of batching, filtering, sterilizing and cooling is performed.

The implementation principle of the ice cream complete equipment provided by the embodiment of the application is as follows: when the ice cream is processed, purified water in ice cream raw materials is firstly input into the first stirring tank 311 through the liquid inlet channel 1, flows into the mixing device 32 in the first stirring tank 311, is mixed with other raw materials in the mixing device 32, returns to the first stirring tank 311 after mixing is finished, is stirred, and flows out to the filtering device, the heating device 9, the dispersing device and the heat exchange device 13 from the liquid outlet channel 4 after stirring is finished, and finally flows out. Meanwhile, the purified water is heated by the heat exchange device 13, and the heated purified water is introduced into the second stirring tank 312 for synchronous blending. During the process, the first agitation tank 311 is used for dosing, the second agitation tank 312 is used for discharging, and purified water is heated for dosing of the first agitation tank 311, and vice versa. The two stirring tanks are switched to work, so that the heat recovery rate in the processing process of the ice cream complete equipment is improved, and the processing energy consumption is reduced.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An ice cream plant characterized in that: the ice cream mixing device comprises a liquid inlet channel (1), wherein one end of the liquid inlet channel (1) is communicated with a batching mechanism (3) for mixing ice cream raw materials, a liquid outlet channel (4) is arranged on the batching mechanism (3), and a material driving device (5) is arranged on the liquid outlet channel (4);

a heating device (9) for heating and sterilizing is arranged at one end of the liquid outlet channel (4) far away from the batching mechanism (3), and a homogenizing device (10) is communicated with the liquid outlet channel (4) after passing through the heating device (9);

the homogenizing device (10) is provided with a discharging channel (11), one end, far away from the homogenizing device (10), of the discharging channel (11) is provided with a heat exchange device (13), and the liquid inlet channel (1) is communicated with the heat exchange device (13).

2. An ice cream kit according to claim 1, wherein: batching mechanism (3) include agitating unit (31) and compounding device (32), agitating unit (31) with inlet channel (1) is linked together, be provided with first pipeline (6) that are used for the flowing back on agitating unit (31), first pipeline (6) are kept away from the one end of agitating unit (31) is provided with compounding device (32), still be provided with second pipeline (7) on compounding device (32), second pipeline (7) with agitating unit (31) are linked together, still be provided with the material drive arrangement who is used for driving the material on first pipeline (6).

3. An ice cream kit according to claim 2, wherein: agitating unit (31) include first agitator tank (311) and second agitator tank (312), first agitator tank (311) with second agitator tank (312) parallelly connected sets up, just inlet channel (1) liquid outlet channel (4) and first pipeline (6) second pipeline (7) all with first agitator tank (311), second agitator tank (312) are linked together.

4. An ice cream kit according to claim 2, wherein: the mixing device (32) comprises a water-powder mixer (321) and a static mixer (322), wherein the water-powder mixer (321) and the static mixer (322) are arranged on the first pipeline (6) in series.

5. An ice cream kit according to claim 1, wherein: and a filtering device is arranged between the dosing mechanism (3) and the heating device (9) on the liquid outlet channel (4).

6. An ice cream kit according to claim 1, wherein: liquid outlet channel (4) are located batching mechanism (3) with be provided with between heating device (9) equalizing barrel (15), be provided with reflux unit (16) on equalizing barrel (15), reflux unit (16) include back flow (161) and first branch pipe (162), second branch pipe, back flow (161) with discharging channel (11) are linked together and the intercommunication department is provided with first switching-over valve (17), first branch pipe (162) the second branch pipe with back flow (161) are linked together, and the intercommunication department is provided with second switching-over valve (18), first branch pipe (162) with batching mechanism (3) are linked together, the second branch pipe with equalizing barrel (15) are linked together.

7. An ice cream kit according to claim 1, wherein: the discharging channel (11) is provided with a holding pipe (12) between the homogenizing device (10) and the heat exchange device (13).

8. An ice cream kit according to claim 1, wherein: the discharging channel (11) is also provided with a cooling device (14) after passing through the heat exchange device (13).

9. An ice cream kit according to claim 8, wherein: the discharging channel (11) is also provided with a backflow channel (20) after passing through the heat exchange device (13), and a third reversing valve (19) is arranged at the joint of the backflow channel (20) and the discharging channel (11).