CN216351858U - Green and safe new-generation intelligent factory platform - Google Patents

Green and safe new-generation intelligent factory platform Download PDF

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Publication number
CN216351858U
CN216351858U CN202122840947.1U CN202122840947U CN216351858U CN 216351858 U CN216351858 U CN 216351858U CN 202122840947 U CN202122840947 U CN 202122840947U CN 216351858 U CN216351858 U CN 216351858U
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equipment
module
electrically connected
management
assembly
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陈俊
卞曙刚
张彬彬
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Chongqing Shouhou Intelligent Technology Research Institute Co ltd
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Chongqing Shouhou Intelligent Technology Research Institute Co ltd
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Abstract

The utility model discloses a green and safe new-generation intelligent factory platform which comprises a data acquisition module, a data processing module, a control module, an equipment management module, an equipment abnormity detection module and an alarm module, wherein the data acquisition module is electrically connected with the data processing module; the utility model mainly transmits the abnormal signal to the control module through the alarm module, the control module controls the equipment start-stop management component and the equipment abnormity detection module of the equipment management module, the equipment start-stop management component and the equipment abnormity detection module transmit the switching signal to the equipment switching component to switch the running state of the equipment, and the equipment is overhauled to a certain extent through the equipment abnormity detection module, thereby bringing convenience to the management of an intelligent factory to a certain extent.

Description

Green and safe new-generation intelligent factory platform
Technical Field
The utility model relates to the technical field of intelligent factory platforms, in particular to a green and safe new-generation intelligent factory platform.
Background
The intelligent factory utilizes the technology of the Internet of things and the monitoring technology of the equipment to strengthen information management and service, clearly master the production and marketing process, improve the controllability of the production process, reduce manual intervention on the production line, the production line data and the reasonable production planning and production progress are collected timely and correctly, and the new technologies such as green intelligent means, intelligent systems and the like are integrated to construct a humanized factory with high efficiency, energy saving, environmental protection and comfortable environment, however, in the existing intelligent factory platform, if the equipment fails, most of the equipment needs to be actually overhauled by maintenance personnel on site, and certain overhaul treatment can not be carried out on the equipment while the operation mode of the equipment is timely switched when the equipment fails, therefore, it is inconvenient to manage the smart factory, and therefore a new generation of green and safe smart factory platform is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a green and safe new-generation intelligent factory platform, which realizes timely switching of an equipment operation mode and certain repair processing of equipment when equipment fails by matching a data acquisition module, a data processing module, a control module, an equipment management module, an equipment abnormity detection module and an alarm module, so as to solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a green safe new generation wisdom factory platform, includes data acquisition module, data processing module, control module, equipment management module, equipment anomaly detection module and alarm module, data acquisition module and data processing module electric connection, data processing module and control module electric connection, control module respectively with equipment management module and equipment anomaly detection module electric connection, equipment anomaly detection module respectively with equipment management module and alarm module electric connection, equipment management module includes that equipment opens and stops management subassembly and equipment switching component, equipment opens and stops management subassembly respectively with equipment anomaly detection module and equipment switching component electric connection.
Preferably, the collection module comprises a camera and a mounting rack, the camera is fixed in the mounting rack, the camera is set to be a 360-degree high-definition rotary camera, the camera is provided with a plurality of cameras, and the cameras are installed on the equipment respectively.
Preferably, the data processing module comprises a raspberry pi main board, a data receiver, an image processor, a data processor and a data transmitter are fixed on the raspberry pi main board, the data receiver is respectively electrically connected with the image processor and the data processor, and the data processor and the image processor are respectively electrically connected with the data transmitter.
Preferably, control module includes main control unit spare and equipment control subassembly, through communication subassembly electric connection between main control unit spare and the equipment control subassembly, main control unit spare includes display screen and PLC controller, the equipment control subassembly includes the singlechip, communication subassembly includes the wireless signal transceiver, the wireless signal transceiver respectively with singlechip and PLC controller electric connection.
Preferably, the equipment abnormity detection module comprises an equipment maintenance unit, an equipment maintenance unit and a fault repair unit, and the equipment maintenance unit are both electrically connected with the fault repair unit.
Preferably, the equipment start-stop management component comprises a plurality of start-stop switches, and the start-stop switches are electrically connected with a power supply, a camera and a sensor of the equipment respectively.
Preferably, the equipment switching assembly comprises an automatic control switch and a manual control switch, and the automatic control switch and the manual control switch are respectively electrically connected with the equipment start-stop management assembly.
Preferably, the alarm module includes an infrared alarm, the infrared alarm includes IC1 and two connecting terminals J1 and J2, the THR foot electric connection of IC1 has resistance R3, electric connection has triode Q1, resistance R5 and electric capacity C1 between TRIG foot and J1 of IC1, electric connection has resistance R1, resistance R4 and electric capacity C2 between J2 and IC 1.
Compared with the prior art, the utility model has the beneficial effects that:
1. the utility model is mainly matched with a data acquisition module, a data processing module, a control module, an equipment management module, an equipment abnormity detection module and an alarm module, wherein the equipment management module comprises an equipment start-stop management component and an equipment switching component, when equipment has a fault, the alarm module transmits an abnormal signal to the control module, the control module controls an equipment start-stop management component and an equipment abnormity detection module of the equipment management module, the equipment start-stop management component and the equipment abnormity detection module transmit a switching signal to the equipment switching component to switch the running state of the equipment, and the equipment is overhauled to a certain extent through the equipment abnormity detection module, thereby realize carrying out certain purpose of overhauing the processing to equipment when in time switching equipment operational mode when equipment breaks down, it is convenient to bring for the management of wisdom mill to a certain extent.
Drawings
FIG. 1 is a block diagram of the system of the present invention;
FIG. 2 is a circuit diagram of a wireless signal transceiver according to the present invention;
FIG. 3 is a circuit diagram of the circuit detector of the present invention;
fig. 4 is a circuit diagram of the infrared alarm of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a green safety new generation intelligent factory platform comprises a data acquisition module, a data processing module, a control module, an equipment management module, an equipment abnormity detection module and an alarm module, wherein the data acquisition module is electrically connected with the data processing module;
the acquisition module comprises a plurality of cameras and a mounting rack, the cameras are fixed inside the mounting rack and are set to be 360-degree high-definition rotary cameras, the cameras are respectively installed on equipment, image information of the running state of the equipment and the production state of a product is acquired in real time through the cameras, and the image information is transmitted to the control module for unified equipment management;
the data processing module comprises a Raspberry Pi main board, a data receiver, an image processor, a data processor and a data transmitter are fixed on the Raspberry Pi main board, the data receiver is electrically connected with the image processor and the data processor respectively, the data processor and the image processor are electrically connected with the data transmitter respectively, the type of the Raspberry Pi4 Model B is used by the Raspberry Pi main board, the type of the SoC is BCM2711, the CPU is ARM Cortex-A721.5GHz64-bit quad core, the RAM is 8GB, the GPU is Broadcom VideoCor Vl, OpenGL ES 3.x,4Kp60HEVC video hard decoder;
the control module comprises a main control assembly and an equipment control assembly, the main control assembly is electrically connected with the equipment control assembly through a communication assembly, the main control assembly comprises a display screen and a PLC (programmable logic controller), the equipment control assembly comprises a single chip microcomputer, the communication assembly comprises a wireless signal transceiver, the wireless signal transceiver is respectively electrically connected with the single chip microcomputer and the PLC, communication between the main control assembly and the equipment control assembly is achieved through the wireless signal transceiver, unified management on the equipment control assembly through the main control assembly is facilitated, and fig. 2 is a circuit diagram of the wireless signal transceiver;
the equipment abnormity detection module comprises an equipment maintenance unit, an equipment maintenance unit and a fault repair unit, wherein the equipment maintenance unit and the equipment maintenance unit are both electrically connected with the fault repair unit, the equipment maintenance unit mainly detects the on-off state and the circuit voltage of a circuit through a circuit detector, as shown in a circuit diagram of the circuit detector in figure 3, when the detection circuit is not broken and the voltage is normal, a signal is transmitted to the single chip microcomputer, the fault repair unit is controlled by the single chip microcomputer to perform repair processing, the fault repair unit performs dust cleaning on the surface of the single chip microcomputer through an air gun, and then controls a switch to restart the equipment to refresh the equipment circuit, so that the equipment has a certain maintenance processing function;
the equipment start-stop management assembly comprises a plurality of start-stop switches, the start-stop switches are respectively electrically connected with a power supply, a camera and a sensor of the equipment, and the start-stop of the equipment and the work and stop of the camera and the sensor are controlled through the start-stop switches, so that the camera and the sensor can be maintained independently;
the equipment switching assembly comprises an automatic control switch and a manual control switch, the automatic control switch and the manual control switch are respectively electrically connected with the equipment start-stop management assembly, the automatic control switch is used for controlling the equipment to enter an automatic operation state, and the manual control switch is used for controlling the equipment to enter a manual operation mode, so that the equipment is conveniently maintained;
the alarm module comprises an infrared alarm, as a circuit diagram of the infrared alarm shown in fig. 4, the infrared alarm comprises an IC1 and two connecting terminals J1 and J2, the THR pin of the IC1 is electrically connected with a resistor R3, a triode Q1, a resistor R5 and a capacitor C1 are electrically connected between the TRIG pin of the IC1 and J1, and a resistor R1, a resistor R4 and a capacitor C2 are electrically connected between the J2 and the IC1, as shown in fig. 4, the infrared alarm gives warning to managers and maintainers, so that the managers and the maintainers can maintain and process equipment in time;
when the intelligent factory is managed, the running state of each device and the state picture information of product processing are collected in real time through a camera, the picture information is transmitted to a device control component, the device control component transmits data information to a main control component through a communication component for unified management, when the device fails, an infrared alarm transmits an abnormal signal to a single chip microcomputer of the device control component, a start-stop switch and a device maintenance unit are controlled to work through the single chip microcomputer, a manual control switch is started through the start-stop switch for switching the running state of the device, meanwhile, the device maintenance unit carries out electric leakage and voltage monitoring on the device, and the detected abnormal signal is subjected to certain fault repair on the device through the single chip microcomputer control fault repair unit, so that the purpose of switching the running mode of the device in time and carrying out certain maintenance treatment on the device when the device fails is realized, brings convenience to the management of the intelligent factory to a certain extent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a green safety new generation wisdom mill platform, includes data acquisition module, data processing module, control module, equipment management module, equipment anomaly detection module and alarm module, its characterized in that: the data acquisition module is electrically connected with the data processing module, the data processing module is electrically connected with the control module, the control module is respectively electrically connected with the equipment management module and the equipment abnormity detection module, the equipment abnormity detection module is respectively electrically connected with the equipment management module and the alarm module, the equipment management module comprises an equipment start-stop management assembly and an equipment switching assembly, and the equipment start-stop management assembly is respectively electrically connected with the abnormity detection module and the equipment switching assembly.
2. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: the acquisition module comprises a camera and a mounting rack, the camera is fixed in the mounting rack, the camera is set to be a 360-degree high-definition rotary camera, the camera is provided with a plurality of cameras, and the cameras are installed on the equipment respectively.
3. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: the data processing module comprises a raspberry pi main board, a data receiver, an image processor, a data processor and a data transmitter are fixed on the raspberry pi main board, the data receiver is respectively electrically connected with the image processor and the data processor, and the data processor and the image processor are respectively electrically connected with the data transmitter.
4. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: the control module comprises a main control assembly and an equipment control assembly, the main control assembly is electrically connected with the equipment control assembly through a communication assembly, the main control assembly comprises a display screen and a PLC (programmable logic controller), the equipment control assembly comprises a single chip microcomputer, the communication assembly comprises a wireless signal transceiver, and the wireless signal transceiver is respectively electrically connected with the single chip microcomputer and the PLC.
5. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: the equipment abnormity detection module comprises an equipment maintenance unit, an equipment maintenance unit and a fault repair unit, wherein the equipment maintenance unit and the equipment maintenance unit are both electrically connected with the fault repair unit.
6. The green safety new generation intelligent factory platform as claimed in claim 5, wherein: the equipment opens and stops management subassembly includes a plurality of opening and stops the switch, and is a plurality of open and stop the switch respectively with power, camera and the sensor electric connection of equipment.
7. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: the equipment switching assembly comprises an automatic control switch and a manual control switch, and the automatic control switch and the manual control switch are respectively electrically connected with the equipment start-stop management assembly.
8. The green safety new generation intelligent factory platform as claimed in claim 1, wherein: alarm module includes infrared alarm, infrared alarm includes IC1 and two connecting terminal J1 and J2, IC 1's THR foot electric connection has resistance R3, electric connection has triode Q1, resistance R5 and electric capacity C1 between IC 1's TRIG foot and the J1, electric connection has resistance R1, resistance R4 and electric capacity C2 between J2 and the IC 1.
CN202122840947.1U 2021-11-19 2021-11-19 Green and safe new-generation intelligent factory platform Active CN216351858U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122840947.1U CN216351858U (en) 2021-11-19 2021-11-19 Green and safe new-generation intelligent factory platform

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122840947.1U CN216351858U (en) 2021-11-19 2021-11-19 Green and safe new-generation intelligent factory platform

Publications (1)

Publication Number Publication Date
CN216351858U true CN216351858U (en) 2022-04-19

Family

ID=81150868

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122840947.1U Active CN216351858U (en) 2021-11-19 2021-11-19 Green and safe new-generation intelligent factory platform

Country Status (1)

Country Link
CN (1) CN216351858U (en)

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