CN216329131U - Portable ultra-high performance concrete mixing and pouring integrated device - Google Patents

Portable ultra-high performance concrete mixing and pouring integrated device Download PDF

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Publication number
CN216329131U
CN216329131U CN202122265216.9U CN202122265216U CN216329131U CN 216329131 U CN216329131 U CN 216329131U CN 202122265216 U CN202122265216 U CN 202122265216U CN 216329131 U CN216329131 U CN 216329131U
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China
Prior art keywords
stirring
truck
water inlet
high performance
performance concrete
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Active
Application number
CN202122265216.9U
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Chinese (zh)
Inventor
李伟
徐方
解传凯
兰宇
姚林
许杨
王坤
汪庭松
赵禹兴
孔繁盛
陈壮
晁潇涵
彭超
林俊涛
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China University of Geosciences
Shandong Hi Speed Maintenance Group Co Ltd
Original Assignee
Shandong Gaosu Load And Bridge Maintenance Co ltd
China University of Geosciences
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Priority to CN202122265216.9U priority Critical patent/CN216329131U/en
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Abstract

The utility model discloses a portable ultra-high performance concrete stirring and pouring integrated device, which comprises a truck, a stirring mechanism, a throwing mechanism and a water inlet mechanism, wherein the stirring mechanism, the throwing mechanism and the water inlet mechanism are arranged on the truck, the stirring mechanism comprises a stirring bin, a stirring motor and a stirring frame, the throwing mechanism comprises a storage chamber and a material weighing chamber, the material weighing chamber is fixed on the truck, the storage chamber is fixed on the material weighing chamber and communicated with the material weighing chamber, the storage chamber is used for storing raw materials in advance, a pressure sensor is arranged in the material weighing chamber, the raw materials in the storage chamber are weighed through the weighing chamber and then are placed into the stirring bin, the water inlet mechanism comprises a water tank and a water inlet channel, the water tank is fixed on the truck, the water tank is communicated with the stirring bin through the water inlet channel, and the water outlet channel is fixed on the truck and communicated with the bottom of the stirring bin. Compared with the prior art, the device realizes the stirring and pouring integration of the ultra-high performance concrete, effectively improves the on-site construction efficiency, and meets the requirement of rapid road repair.

Description

Portable ultra-high performance concrete mixing and pouring integrated device
Technical Field
The utility model relates to the technical field of road rapid repair equipment, in particular to a portable ultrahigh-performance concrete mixing and pouring integrated device.
Background
In civil engineering construction, the operations of mixing and pouring concrete require a plurality of steps, which waste manpower and bring inconvenience to the actual construction of the engineering. At present, concrete pouring modes applied to civil engineering construction sites are specifically as follows: the raw materials are manually proportioned and put into a stirring barrel, stirring is completed in the stirring barrel, then the stirred concrete is poured into a cart, and the cart is pushed to a site to be poured by workers, so that the concrete is poured into the site. Because the amount of concrete mixed each time is limited, construction can be completed only by stirring, conveying and pouring for many times, and the construction line and the construction period are too long, which seriously affects the working efficiency. In actual construction, the viscosity of the ultra-high performance concrete is high, and a stirring pot with high stirring power and high stirring speed is needed to realize the operation, and the operation is also more required for the convenience of construction under the condition of being applied to rapid road repair, and the time is required to be saved as much as possible in the stirring and pouring processes, so that a portable ultra-high performance concrete pouring device integrating concrete mixing and concrete pouring is urgently needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a portable ultra-high performance concrete mixing and pouring integrated device aiming at the existing technical current situation, so that the on-site construction efficiency is effectively improved, and the requirement of rapid road repair is met.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a portable ultra-high performance concrete mixing and pouring integrated device comprises a truck, a mixing mechanism, a throwing mechanism and a water inlet mechanism, wherein the mixing mechanism, the throwing mechanism and the water inlet mechanism are arranged on the truck;
wheels are arranged at the bottom of the truck, and a hand-push steel frame is arranged at the rear part of the truck, so that the truck is controlled to move flexibly;
the stirring mechanism comprises a stirring bin, a stirring motor and a stirring frame, the stirring bin and the stirring motor are both fixed on the truck, the stirring frame is connected with an output shaft of the stirring motor, the lower end of the stirring frame is positioned in the stirring bin, and the stirring motor drives the stirring frame to rotate so as to stir the raw materials in the stirring bin;
the feeding mechanism comprises a material storage chamber and a material weighing chamber, the material weighing chamber is fixed on the truck, the material storage chamber is fixed on the material weighing chamber and communicated with the material weighing chamber, an end cover hermetically connected with the material storage chamber is arranged on the material storage chamber, the material storage chamber is used for storing raw materials in advance and preventing the raw materials from deliquescing, a pressure sensor is arranged in the material weighing chamber, and the raw materials in the material storage chamber are weighed through the weighing chamber and then are placed into the stirring bin;
the water inlet mechanism comprises a water tank and a water inlet channel, the water tank is fixed on the truck and is communicated with the stirring bin through the water inlet channel, and a water inlet valve and a flow sensor are arranged in the water inlet channel and are used for controlling water inlet and water inlet amount;
the truck stirring device is characterized by further comprising a discharging channel, wherein the discharging channel is fixed on the truck and communicated with the bottom of the stirring bin, a discharging valve is arranged at the communicating position of the discharging channel and the stirring bin, and a control rod of the discharging valve is arranged on the side face of the truck.
Furthermore, the truck is provided with a buffer slope in an inclined manner, the lower end of the buffer slope is positioned above the stirring bin or in the stirring bin, the feeding mechanism is positioned above the buffer slope, and raw materials in the feeding mechanism are quantitatively fed down and then slide into the stirring bin through the buffer slope.
Furthermore, the wheels comprise a front wheel and a rear wheel, the front wheel is used as a guide wheel, the rear wheel is used as a power wheel and is provided with a driving device, and the diameter of the rear wheel is larger than that of the front wheel.
Furthermore, brake pads are arranged on the rear wheels, a brake handle is arranged on the hand-push steel frame and connected with the brake pads, so that the truck has a brake function, and the safety is improved.
Furthermore, a front support and a rear support are respectively arranged on the front side and the rear side of the bottom of the truck, and the truck is prevented from overturning forwards or backwards in the moving process through the front support and the rear support.
Furthermore, the feeding mechanisms are two groups, one of the feeding mechanisms is used for storing and feeding solid raw materials, and the other feeding mechanism is used for storing and feeding liquid raw materials.
Furthermore, the water tank is funnel-shaped, and is favorable for supplementing water quantity quickly.
The utility model has the beneficial effects that:
compared with the prior art, the device realizes the stirring and pouring integration of the ultra-high performance concrete, can directly pour after the stirring is finished, saves the process of conveying the stirred concrete to a pouring site, has portability, effectively improves the construction efficiency of the site, and meets the requirement of rapid road repair.
Drawings
Fig. 1 is a schematic structural diagram of the stirring and pouring integrated device of the utility model.
Description of the labeling: 1. storage compartment, 2, weighing chamber, 3, brake handle, 4, hand push steelframe, 5, buffering slope, 6, agitator motor, 7, water tank, 8, inhalant canal, 9, stirring storehouse, 10, discharge passage, 11, stirring frame, 12, after-poppet, 13, truck, 14, rear wheel, 15, control lever, 16, front wheel, 17, fore-stock.
Detailed Description
The utility model will be further explained with reference to the drawings.
Referring to fig. 1, a portable ultra-high performance concrete mixing and pouring integrated device includes a truck 13, and a mixing mechanism, a throwing mechanism and a water inlet mechanism disposed on the truck 13.
Wheels are arranged at the bottom of the load-carrying vehicle 13, and a hand-push steel frame 4 is arranged at the rear part of the load-carrying vehicle 13, so that the load-carrying vehicle 13 is controlled to move flexibly. Wherein, the wheels comprise a front wheel 16 and a rear wheel 14, the front wheel 16 is used as a guide wheel, the rear wheel 14 is used as a power wheel and is provided with a driving device, and the diameter of the rear wheel 14 is larger than that of the front wheel 16.
Because the construction site environment is severe, the frictional resistance of the ground to the wheels is very large, in order to reduce the resistance as much as possible, the front wheels 16 are small and are responsible for steering, the turning radius and the resistance on the front wheels 16 during rotation are effectively reduced, the front wheels 16 are small, the weight is light, the control is convenient, the rear wheels 14 are power wheels, and the rear wheels 14 are large and can generate larger frictional force, so that the device is prevented from slipping or falling into the terrain without moving in place.
Considering that the device has a large self weight when fully loaded, it is necessary that the rear wheel 14 is provided with a brake pad, the hand-push steel frame 4 is provided with a brake handle 3, and the brake handle 3 is connected with the brake pad, so that the truck 13 has a brake function, and the safety is improved.
The front side and the rear side of the bottom of the truck 13 are respectively provided with a front support 17 and a rear support 12, and the truck 13 is prevented from overturning forwards or backwards in the moving process through the front support 17 and the rear support 12.
Rabbling mechanism includes stirring storehouse 9, agitator motor 6 and agitator 11, and stirring storehouse 9 and agitator motor 6 are all fixed on truck 13, and agitator 11 and agitator motor 6's output shaft and its lower extreme are located stirring storehouse 9, and agitator motor 6 drives agitator 11 and rotates to raw and other materials to in stirring storehouse 9 stir. In this embodiment, the volume of the stirring bin 9 is 50L, and the rotating speed of the stirring motor 6 can be adjusted between 15 rpm and 60 rpm.
The feeding mechanism comprises a storage chamber 1 and a weighing chamber 2, the weighing chamber 2 is fixed on a truck 13, the storage chamber 1 is fixed on the weighing chamber 2 and communicated with the weighing chamber, an end cover hermetically connected with the storage chamber 1 is arranged on the storage chamber 1, the storage chamber 1 is used for storing raw materials in advance and preventing the raw materials from deliquescing, a pressure sensor is arranged in the weighing chamber 2, the raw materials in the storage chamber 1 are weighed through the weighing chamber 2 and then are transferred into the stirring bin 9.
Preferably, the truck 13 is provided with a buffer slope 5 in an inclined manner, the lower end of the buffer slope 5 is positioned above the stirring bin 9 or in the stirring bin 9, the feeding mechanism is positioned above the buffer slope 5, and raw materials in the feeding mechanism are quantitatively fed down and then slide into the stirring bin 9 through the buffer slope 5. The lower end of the buffering slope 5 is positioned at the edge of the stirring bin 9, so that the raw material is prevented from impacting the stirring frame 11 after sliding down along the buffering slope 5.
As one embodiment, the feeding mechanisms are two groups, one of which is used for storing and feeding solid raw materials (high-grade cement, micro-beads, silica fume, etc.), and the other is used for storing and feeding liquid raw materials (high-efficiency water reducing agent, etc.). In order to realize the fine feeding of the raw materials, the feeding mechanisms can also be divided into a plurality of groups which are respectively used for feeding different raw materials.
The water inlet mechanism comprises a water tank 7 and a water inlet channel 8, the water tank 7 is fixed on a truck 13, the water tank 7 is communicated with a stirring bin 9 through the water inlet channel 8, and a water inlet valve and a flow sensor are arranged in the water inlet channel 8 and used for controlling water inlet and water inflow.
Preferably, the water tank 7 is funnel-shaped, which facilitates rapid replenishment of water.
The material mixing device is characterized by further comprising a discharging channel 10, wherein the discharging channel 10 is fixed on the truck 13 and communicated with the bottom of the stirring bin 9, a discharging valve is arranged at the communicating position of the discharging channel 10 and the stirring bin 9, and a control rod 15 of the discharging valve is arranged on the side face of the truck 13. The discharge valve is opened through the control rod 15, and the mixed concrete in the stirring bin 9 flows into the pouring template through the discharge passage 10.
In order to realize the automatic control, the truck 13 is provided with an integrated controller (user panel). The stirring motor 6 is connected with the integrated controller, and the stirring speed and the stirring time of the stirring mechanism are controlled by the integrated controller; an outlet switch of the storage chamber 1 and an outlet switch of the material weighing chamber 2 are connected with the integrated controller, and the integrated controller controls the material discharging of the storage chamber 1 and the material weighing chamber 2; the water inlet valve is connected with the integrated controller, and the water outlet of the water tank 7 is controlled through the integrated controller; the driving device is connected with the integrated controller, and the movement of the rear wheel 14 is controlled by the integrated controller.
It should be noted that, the controller of the stirring motor 6, the material storage chamber 1, the material weighing chamber 2 and the water inlet valve can also be respectively arranged, so as to meet the principle of convenient use.
In addition, the truck 13 is provided with a storage battery, and the storage battery supplies power to each electrical appliance on the truck 13, so that the device has construction capability under the condition of inconvenient wiring.
Specifically, the ratio of different raw and other materials and stirring speed, time are preset by constructors, the integrated controller drives the material storage chamber 1 and the material weighing chamber 2 to be opened and closed according to time sequence according to parameters set by a user, cement with a set proportion is prepared, the water tank 7 is driven to be opened and closed, water with a set proportion is added, the stirring motor 6 is driven to be opened and closed, stirring is carried out according to a set rotating speed and time, after stirring is finished, early warning is carried out, and constructors manually complete discharging.
The device realizes the stirring and pouring integration of the ultra-high performance concrete, can directly pour after the stirring is finished, saves the process of conveying the stirred concrete to a pouring site, has portability, effectively improves the site construction efficiency, and meets the requirement of rapid road repair.
It should be understood that the above-mentioned embodiments are merely preferred embodiments of the present invention, and not intended to limit the scope of the utility model, therefore, all equivalent changes in the principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides an integrated device is pour in stirring of portable ultra high performance concrete which characterized in that: comprises a truck, and a stirring mechanism, a throwing mechanism and a water inlet mechanism which are arranged on the truck;
wheels are arranged at the bottom of the truck, and a hand-push steel frame is arranged at the rear part of the truck, so that the truck is controlled to move flexibly;
the stirring mechanism comprises a stirring bin, a stirring motor and a stirring frame, the stirring bin and the stirring motor are both fixed on the truck, the stirring frame is connected with an output shaft of the stirring motor, the lower end of the stirring frame is positioned in the stirring bin, and the stirring motor drives the stirring frame to rotate so as to stir the raw materials in the stirring bin;
the feeding mechanism comprises a material storage chamber and a material weighing chamber, the material weighing chamber is fixed on the truck, the material storage chamber is fixed on the material weighing chamber and communicated with the material weighing chamber, an end cover hermetically connected with the material storage chamber is arranged on the material storage chamber, the material storage chamber is used for storing raw materials in advance and preventing the raw materials from deliquescing, a pressure sensor is arranged in the material weighing chamber, and the raw materials in the material storage chamber are weighed through the weighing chamber and then are placed into the stirring bin;
the water inlet mechanism comprises a water tank and a water inlet channel, the water tank is fixed on the truck and is communicated with the stirring bin through the water inlet channel, and a water inlet valve and a flow sensor are arranged in the water inlet channel and are used for controlling water inlet and water inlet amount;
the truck stirring device is characterized by further comprising a discharging channel, wherein the discharging channel is fixed on the truck and communicated with the bottom of the stirring bin, a discharging valve is arranged at the communicating position of the discharging channel and the stirring bin, and a control rod of the discharging valve is arranged on the side face of the truck.
2. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 1, is characterized in that: the utility model discloses a stirring mechanism, including truck, stirring storehouse, feeding mechanism, truck, bearing, slope, buffering slope, feeding mechanism, stirring storehouse, the slope is equipped with buffering slope on the truck, and buffering slope lower extreme is located stirring storehouse top or in the stirring storehouse and the feeding mechanism is in buffering slope top, and the raw and other materials ration in the feeding mechanism is transferred and is followed the buffering slope and slided in the stirring storehouse.
3. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 1, is characterized in that: the wheels comprise front wheels and rear wheels, the front wheels are used as guide wheels, the rear wheels are used as power wheels and are provided with driving devices, and the diameters of the rear wheels are larger than those of the front wheels.
4. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 3, is characterized in that: the rear wheel is provided with a brake pad, the hand-push steel frame is provided with a brake handle, and the brake handle is connected with the brake pad, so that the truck has a brake function, and the safety is improved.
5. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 3 or 4, wherein: the front side and the rear side of the bottom of the truck are respectively provided with a front support and a rear support, and the truck is prevented from overturning forwards or backwards in the moving process through the front support and the rear support.
6. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 1, is characterized in that: the feeding mechanisms are two groups, one feeding mechanism is used for storing and feeding solid raw materials, and the other feeding mechanism is used for storing and feeding liquid raw materials.
7. The portable ultra-high performance concrete mixing and pouring integrated device according to claim 1, is characterized in that: the water tank is funnel-shaped, does benefit to and supplements the water yield fast.
CN202122265216.9U 2021-09-17 2021-09-17 Portable ultra-high performance concrete mixing and pouring integrated device Active CN216329131U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122265216.9U CN216329131U (en) 2021-09-17 2021-09-17 Portable ultra-high performance concrete mixing and pouring integrated device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122265216.9U CN216329131U (en) 2021-09-17 2021-09-17 Portable ultra-high performance concrete mixing and pouring integrated device

Publications (1)

Publication Number Publication Date
CN216329131U true CN216329131U (en) 2022-04-19

Family

ID=81172745

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122265216.9U Active CN216329131U (en) 2021-09-17 2021-09-17 Portable ultra-high performance concrete mixing and pouring integrated device

Country Status (1)

Country Link
CN (1) CN216329131U (en)

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GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: No.99, north extension line, 2nd Ring West Road, Tianqiao District, Jinan City, Shandong Province

Patentee after: Shandong high speed maintenance Group Co.,Ltd.

Patentee after: China University of Geosciences (Wuhan)

Address before: No.99, north extension line, 2nd Ring West Road, Tianqiao District, Jinan City, Shandong Province

Patentee before: SHANDONG GAOSU LOAD AND BRIDGE MAINTENANCE Co.,Ltd.

Patentee before: China University of Geosciences (Wuhan)

CP01 Change in the name or title of a patent holder