CN216328116U - A shaft alignment test bench with linkage device - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 54
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Abstract
本实用新型公开了一种有联动装置的轴系对中试验台架,包括多个升降对中装置和试验台基座;多个升降对中装置均布在试验台基座位于底部两侧;升降对中装置内设置有转动螺栓,转动螺栓为升降对中装置的驱动轴,转动螺栓上螺纹连接有螺母;螺母固连有短连杆的一端,试验台基座同一侧的短连杆的另一端均采用铰接螺栓铰接有同一个长连杆,相邻短连杆的两端间距均相同。能够在保证对中效果的前提下,减少传统对中过程中所需要的工人人数,简化调整过程。
The utility model discloses a shaft alignment test bench with a linkage device, which comprises a plurality of lift alignment devices and a test bed base; the plurality of lift alignment devices are evenly distributed on both sides of the bottom of the test bed base; A rotating bolt is arranged in the lifting and centering device. The rotating bolt is the driving shaft of the lifting and centering device. A nut is threaded on the rotating bolt; The other end is hinged with the same long connecting rod by means of hinge bolts, and the distance between the two ends of the adjacent short connecting rods is the same. On the premise of ensuring the alignment effect, it can reduce the number of workers required in the traditional alignment process and simplify the adjustment process.
Description
技术领域technical field
本实用新型属于试验台领域,涉及一种有联动装置的轴系对中试验台架。The utility model belongs to the field of test benches, and relates to a shaft alignment test bench with a linkage device.
背景技术Background technique
试验台系统在航空发动机、地面燃气轮机、船用燃气轮机等设备的研制和试验过程中均具有重要意义,试验台架作为试验台系统的基础尤为重要。为了保证试验发动机的稳定运行,试验前需对试验发动机和负载系统进行轴系对中。良好的轴系对中将直接影响设备的研发进度和试验数据的准确性,也能延长试验台和设备的寿命。The test bench system is of great significance in the development and testing of aero-engines, ground gas turbines, marine gas turbines and other equipment. The test bench is particularly important as the basis of the test bench system. In order to ensure the stable operation of the test engine, the shafting alignment of the test engine and the load system is required before the test. A good shafting alignment will directly affect the development progress of the equipment and the accuracy of the test data, and can also prolong the life of the test bench and equipment.
试验台的轴系对中一般采用在联轴器两端安装百分表的办法,通过盘车,得到轴与轴之间的相对偏差,在通过人为的调整设备侧或者发电机侧的平台高度和位置,来减小偏差,从而提高轴和轴的对中水平。The shaft alignment of the test bench generally adopts the method of installing dial indicators at both ends of the coupling. By cranking, the relative deviation between the shaft and the shaft is obtained, and the height of the platform on the equipment side or the generator side is adjusted artificially. and position to reduce misalignment and thus improve shaft and shaft alignment.
传统的调整需要人手工使用千斤顶先将试验台基座抬起,再通过增加或者减少垫片的方式来改变每个支撑处的高度,从而调整平台的水平位置和倾度,达到调整设备轴心的目的。调整需要多个有经验的工人配合,耗时耗力,并且由于垫片尺寸受限,无法做到连续可调。The traditional adjustment requires people to manually use a jack to lift the base of the test bench, and then change the height of each support by adding or reducing spacers, so as to adjust the horizontal position and inclination of the platform to adjust the axis of the equipment. the goal of. The adjustment requires the cooperation of multiple experienced workers, which is time-consuming and labor-intensive, and cannot be continuously adjusted due to the limited size of the gasket.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的缺点,提供一种有联动装置的轴系对中试验台架,能够在保证对中效果的前提下,减少传统对中过程中所需要的工人人数,简化调整过程。The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art, and to provide a shaft alignment test bench with a linkage device, which can reduce the number of workers required in the traditional alignment process on the premise of ensuring the alignment effect. , simplifying the adjustment process.
为达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above object, the utility model adopts the following technical solutions to be realized:
一种有联动装置的轴系对中试验台架,包括多个升降对中装置和试验台基座;A shaft alignment test bench with linkage device includes a plurality of lift alignment devices and a test bed base;
多个升降对中装置均布在试验台基座位于底部两侧;升降对中装置内设置有转动螺栓,转动螺栓为升降对中装置的驱动轴,转动螺栓上螺纹连接有螺母;A plurality of elevating centering devices are evenly distributed on both sides of the base of the test bench; the elevating centering device is provided with a rotating bolt, the rotating bolt is the driving shaft of the elevating centering device, and a nut is threaded on the rotating bolt;
螺母固连有短连杆的一端,试验台基座同一侧的短连杆的另一端均采用铰接螺栓铰接有同一个长连杆,相邻短连杆的两端间距均相同。One end of the short connecting rod is fixedly connected with the nut, the other end of the short connecting rod on the same side of the test bench base is hinged with the same long connecting rod, and the distance between the two ends of the adjacent short connecting rods is the same.
优选的,每个升降对中装置底部设置有支撑。Preferably, a support is provided at the bottom of each lifting centering device.
进一步,升降对中装置下表面与支撑通过螺栓固定。Further, the lower surface of the lifting centering device and the support are fixed by bolts.
优选的,升降对中装置包括螺母、挤压块、升降块、固定块和转动螺栓;Preferably, the lifting and centering device includes a nut, a pressing block, a lifting block, a fixing block and a rotating bolt;
转动螺栓上依次设置有螺母、挤压块、升降块和固定块,固定块和转动螺栓固定连接,螺母和转动螺栓螺纹配合,固定块沿转动螺栓径向方向的两面为顶底面,固定块顶面为斜面,升降块底面和固定块顶面滑动连接,升降块端部与挤压块贴合设置。A nut, an extrusion block, a lifting block and a fixed block are arranged on the rotating bolt in sequence. The fixed block is fixedly connected with the rotating bolt, and the nut and the rotating bolt are threadedly matched. The two sides of the fixed block along the radial direction of the rotating bolt are the top and bottom surfaces. The surface is an inclined surface, the bottom surface of the lifting block and the top surface of the fixing block are slidably connected, and the end of the lifting block is fitted with the extrusion block.
进一步,固定块顶底面均为斜面,升降块为两块,分别与固定块顶底面滑动连接。Further, the top and bottom surfaces of the fixing block are inclined surfaces, and the lifting block is two pieces, which are respectively slidably connected with the top and bottom surfaces of the fixing block.
进一步,升降块底面设置有凸台导轨,固定块顶面设置有凹槽,凸台导轨位于凹槽中。Further, the bottom surface of the lifting block is provided with a boss guide rail, the top surface of the fixing block is provided with a groove, and the boss guide rail is located in the groove.
进一步,升降块底面为斜面。Further, the bottom surface of the lifting block is an inclined surface.
进一步,升降块与挤压块接触的一端设置有凸块,挤压块与升降块接触的一侧设置有通槽,凸块位于通槽中,凸块和通槽滑动方向为转动螺栓径向方向。Further, the end of the lifting block in contact with the extrusion block is provided with a convex block, the side of the extrusion block in contact with the lifting block is provided with a through groove, the convex block is located in the through groove, and the sliding direction of the convex block and the through groove is the radial direction of the rotating bolt. direction.
再进一步,凸块和通槽采用燕尾榫结构。Further, the protrusions and the through grooves adopt a dovetail tenon structure.
进一步,挤压块上设置有轴向的通孔,转动螺栓贯穿挤压块的通孔,转动螺栓与通孔内壁间隙设置。Further, the extrusion block is provided with an axial through hole, the rotating bolt penetrates through the through hole of the extrusion block, and the rotating bolt is arranged with a gap between the inner wall of the through hole.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过转动升降对中装置的转动螺栓,从而调整升降对中装置的高度,通过长连杆可调节同一侧多个升降对中装置同步升降,使得同侧的升降对中装置升高或者降低,改变了试验台基座的相对高度和相对角度,实现对中调整;取下螺母后,可实现对单个升降对中装置的调节。能够在保证对中效果的前提下,减少传统对中过程中所需要的工人人数,简化调整过程。The utility model adjusts the height of the lifting centering device by rotating the rotating bolt of the lifting centering device, and can adjust the synchronous lifting and lowering of multiple lifting centering devices on the same side through the long connecting rod, so that the lifting centering device on the same side can be raised or lowered. By lowering, the relative height and relative angle of the base of the test bench are changed, and the centering adjustment can be realized; after the nut is removed, the adjustment of a single lifting centering device can be realized. On the premise of ensuring the alignment effect, the number of workers required in the traditional alignment process can be reduced, and the adjustment process can be simplified.
进一步,通过旋转螺母,能够挤压挤压块和升降块,使升降块延固定块的斜面上下移动,并且升降块轴向不动,固定块代替升降块进行轴向移动,从而能够减少传统试验台系统轴系对中过程中所需要的工人人数,简化调整过程,无需准备垫片等耗材。能有效地提高试验台系统的轴系对中效率,为试验台系统的长期稳定运行提供可靠地对中环境,降低试验台成本,可广泛的应用于航空发动机、地面燃气轮机、船用燃气轮机等设备的研制和试验过程中。Further, by rotating the nut, the extruding block and the lifting block can be squeezed, so that the lifting block moves up and down along the slope of the fixed block, and the lifting block does not move axially, and the fixed block moves axially instead of the lifting block, thereby reducing the traditional test. The number of workers required in the shaft alignment process of the table system simplifies the adjustment process and does not need to prepare consumables such as gaskets. It can effectively improve the shaft alignment efficiency of the test bed system, provide a reliable alignment environment for the long-term stable operation of the test bed system, reduce the cost of the test bed, and can be widely used in aero-engines, ground gas turbines, marine gas turbines and other equipment. during development and testing.
进一步,设置两块升降块能够提高该装置的径向移动距离。Further, the arrangement of two lifting blocks can increase the radial moving distance of the device.
进一步,升降块的凸台导轨和固定块的凹槽相互配合,能够使固定块只能沿升降块上的凸台导轨移动,保证固定块不发生偏移。Further, the boss guide rail of the lifting block and the groove of the fixing block cooperate with each other, so that the fixing block can only move along the boss guide rail on the lifting block, so as to ensure that the fixing block does not shift.
进一步,升降块的凸块位于挤压块通槽中,可以在通槽中上下移动,实现升降块的限位。Further, the protrusion of the lifting block is located in the through groove of the extrusion block, and can move up and down in the through groove to realize the limit of the lifting block.
附图说明Description of drawings
图1为本实用新型的试验台架整体的主视图;Fig. 1 is the overall front view of the test bench of the utility model;
图2为本实用新型的试验台架整体的俯视图;Fig. 2 is the overall top view of the test bench of the utility model;
图3为本实用新型的升降对中装置结构示意图。FIG. 3 is a schematic structural diagram of the lifting centering device of the present invention.
其中:1-支撑;2-升降对中装置;3-试验台基座;4-螺母;5-短连杆;6-长连杆;7-铰接螺栓;8-挤压块;9-升降块;10-固定块;11-转动螺栓。Among them: 1-support; 2-lifting and centering device; 3-test bench base; 4-nut; 5-short connecting rod; 6-long connecting rod; 7-hinged bolt; 8-extrusion block; 9-lifting block; 10-fixing block; 11-turning the bolt.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1和图2所示,本实用新型所述的联动装置的轴系对中试验台架,包括多个升降对中装置2、多个支撑1和试验台基座3。As shown in FIG. 1 and FIG. 2 , the shafting centering test bench of the linkage device of the present invention includes a plurality of lifting
多个升降对中装置2均布在试验台基座3位于底部两侧,本实施例采用6个升降对中装置2;升降对中装置2内设置有转动螺栓11,转动螺栓11为升降对中装置2的驱动轴,转动螺栓11上螺纹连接有螺母4,本实施例中转动螺栓11采用六边形螺栓。A plurality of lifting and centering
将转动螺栓11顺时针转动,升降对中装置2会升高高度,将转动螺栓11逆时针转动,升降对中装置2会降低高度。反之亦可。Rotate the rotating
螺母4固连有短连杆5的一端,试验台基座3同一侧的短连杆5的另一端均采用铰接螺栓7铰接有同一个长连杆6,相邻短连杆5的两端间距均相同。The
通过长连杆6可调节同一侧多个升降对中装置2同步升降;螺母4可从升降对中装置2上取下,取下螺母4后,可实现对单个升降对中装置2的调节。Through the long connecting rod 6, multiple lifting and centering
每个升降对中装置2底部设置有支撑1,升降对中装置2下表面与支撑1通过螺栓固定。A support 1 is provided at the bottom of each lifting and
如图3所示,升降对中装置2包括螺母4、挤压块8、升降块9、固定块10和转动螺栓11。As shown in FIG. 3 , the lifting and
转动螺栓11上依次设置有螺母4、挤压块8、升降块9和固定块10,固定块10端部和转动螺栓11一端固定连接,螺母4采用六边形螺母4,螺母4和转动螺栓11螺纹配合。The rotating
挤压块8采用方形金属块,挤压块8上设置有轴向的通孔,转动螺栓11贯穿挤压块8的通孔,转动螺栓11与通孔内壁间隙设置。The
固定块10沿转动螺栓11径向方向的两面为顶底面,固定块10顶底面均为斜面,升降块9和固定块10均采用金属块,升降块9有上下两块,两块升降块9分别与固定块10顶底面滑动连接配合,两块升降块9与固定块10的接触面同样均为为斜面,两块升降块9贴合固定块10后,整体的顶面和底面与水平面平行。The two sides of the fixed
两块升降块9与固定块10的接触面设置有凸台导轨,固定块10顶面设置有凹槽,凸台导轨位于凹槽中,使固定块10只能沿升降块9上的凸台导轨移动,保证固定块10不发生偏移。The contact surface of the two
升降块9与挤压块8接触的一端设置有凸块,挤压块8与升降块9接触的一侧设置有通槽,凸块位于通槽中,凸块和通槽滑动方向为转动螺栓11径向方向,凸块和通槽采用燕尾榫结构,使两块升降块9在固定块10移动过程中,会随之上下移动,从而改变升降对中装置2的高度。The end of the
试验设备安置于试验台基座3上,试验设备轴系和负载装置连接后,通过千分表测量的方式得到试验设备轴系和负载装置轴系的偏心值后,推动长连杆6前移后者后移,从而带动联动的升降对中装置2的转动螺栓11顺时针或者逆时针转动,使得同侧的升降对中装置2升高或者降低,改变了试验台基座3的相对高度和相对角度,实现对中调整。当不需要对同侧所有升降对中装置2进行调整时,又可以取下螺母4,仅对单个升降对中装置2进行调节。这样,就可以方便快捷的对试验台系统的对中进行调整。The test equipment is placed on the
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制,尽管参照上述实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者等同替换,而未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型的权利要求保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit them. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: it is still possible to Modifications or equivalent replacements to the specific embodiments of the present invention, without departing from the spirit and scope of the present invention, should be included within the protection scope of the claims of the present invention.
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