CN216327434U - Water circulation structure of diamond single wire line data machine - Google Patents
Water circulation structure of diamond single wire line data machine Download PDFInfo
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- CN216327434U CN216327434U CN202122372537.9U CN202122372537U CN216327434U CN 216327434 U CN216327434 U CN 216327434U CN 202122372537 U CN202122372537 U CN 202122372537U CN 216327434 U CN216327434 U CN 216327434U
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Abstract
The utility model relates to the technical field of diamond wire cutting, and discloses a water circulation structure of a diamond single wire cutting machine, which comprises: the water tank is provided with a water outlet and a water return port; the circulating system comprises a water outlet pipe connected with the water outlet and a water return pipe connected with the water return port; the cooling system comprises a water spraying pipe connected with the water outlet pipe and a collecting device arranged below the water spraying pipe, the water spraying pipe faces a cutting station of the line sewing machine, and the collecting device is connected with a water return pipe. The water tank supplies water and retrieves waste water through delivery port and return water mouth, and the spray pipe sprays the water that the outlet pipe sent to cutting station direction, and the cooling water after cooling down work piece and diamond wire is collected through the collection device of spray pipe below to in flowing back to the water tank through the return water pipe, accomplish the circulation of cooling water. The device enables cooling water in the diamond single wire line machine to be recycled, saves water resources, reduces cost, enables the cooling water to be well collected, and enables the external environment not to be easily polluted.
Description
Technical Field
The utility model relates to the technical field of diamond wire cutting, in particular to a water circulation structure of a diamond single wire cutting machine.
Background
At present, a diamond wire of a diamond single wire saw machine is a cutting wire made by attaching diamond abrasive particles to a high-strength steel wire bus by electroplating, bonding or extrusion and the like, and the diamond wire is made to reciprocate through a certain wiring loop and achieves the purpose of cutting through the grinding effect of fine wear-resistant abrasive particles on the diamond wire. The diamond wire can produce a large amount of heats because of the friction at the in-process of cutting the work piece, generally need adopt cooling water to spray the cooling. The existing diamond single-wire saw machine generally adopts cooling system water with directly-fed cooling water, so that the waste of water resources is caused, the production cost is improved, and the environmental pollution of a production field is easily caused by the cooling water which is not collected.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model is: the utility model provides a water circulating structure of diamond single line machine, make the cooling water of diamond single line in the machine obtain cyclic utilization, saved the water resource, the cost is reduced also owing to collect the cooling water well for the external environment is difficult for suffering the pollution.
In order to achieve the above object, the present invention provides a water circulation structure of a diamond single wire bonder, comprising:
the water tank is provided with a water outlet and a water return port;
the circulating system comprises a water outlet pipe connected with the water outlet and a water return pipe connected with the water return port;
the cooling system comprises a water spraying pipe connected with the water outlet pipe and a collecting device arranged below the water spraying pipe, the water spraying pipe faces to a cutting station of the line sewing machine, and the collecting device is connected with the water return pipe.
Compared with the prior art, the water circulation structure of the diamond single wire line sewing machine has the beneficial effects that: the water tank passes through the outside water supply of delivery port and return water mouth and retrieves waste water, delivery port and return water mouth are connected respectively to outlet pipe and wet return, the spray pipe is still connected to the outlet pipe, the spray pipe sends the water that the outlet pipe sent to and sprays to cutting station direction for work piece and diamond wire in the processing are cooled down, the cooling water after cooling down work piece and diamond wire is collected through the collection device of spray pipe below, and flow back to the water tank in through the wet return, accomplish the circulation of cooling water. The device enables cooling water in the diamond single wire line machine to be recycled, saves water resources, reduces cost, and enables the external environment not to be polluted easily due to good collection of the cooling water.
According to the water circulation structure of the diamond single wire sewing machine, the collecting device comprises a first water collecting mechanism arranged right below the water spraying pipe and a second water collecting mechanism arranged below the cutting station, and the first water collecting mechanism and the second water collecting mechanism are communicated and connected to the water return pipe.
According to the water circulation structure of the diamond single-wire cable machine, the second water collecting mechanism comprises a bottom plate, a backflow groove is formed in the bottom plate, the tail end of the backflow groove is connected with a water return groove, the depth of the water return groove is larger than that of the backflow groove, a water return hole penetrating through the bottom plate is formed in the water return groove, and the water return hole is connected with the water return pipe.
According to the water circulation structure of the diamond single wire line sewing machine, the cooling system comprises at least two water spraying pipes, and the first water collecting mechanism is arranged right below the at least two water spraying pipes.
According to the water circulation structure of the diamond single wire sewing machine, the first water collecting mechanism comprises a water receiving groove, the water receiving groove is located above the water return groove, and the bottom of the water receiving groove is communicated with the water return groove.
According to the water circulation structure of the diamond single wire sewing machine, the guide plate is arranged below the water spraying pipe, and the tail end of the guide plate faces the water receiving groove.
According to the water circulation structure of the diamond single wire sewing machine, the water tank is internally provided with the containing cavity, and the containing cavity is internally provided with the filtering device for filtering cooling water.
According to the water circulation structure of the diamond single wire sewing machine, the filtering device comprises the first filtering plate and the second filtering plate, the first filtering plate and the second filtering plate are sequentially arranged, and the accommodating cavity is divided into the first filtering tank, the second filtering tank and the clean water tank.
According to the water circulation structure of the diamond single-wire cable loom, the water return port is arranged above the first filtering tank, the water outlet is arranged above the clean water tank, and the water pump is arranged in the clean water tank.
According to the water circulation structure of the diamond single-wire cable loom, provided by the embodiment of the utility model, a water inlet is formed in one side of the clean water tank, a water outlet is formed in one side of the first filtering tank, valves are arranged on the water outlet and the water inlet, a liquid level sensor is arranged in the accommodating cavity and electrically connected with a controller, and the controller is electrically connected with the valves.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
FIG. 1 is a schematic view showing the overall structure of a water circulation structure of a diamond single wire electric wire drawing machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a base plate of a water circulation structure of a diamond single wire line grinder according to an embodiment of the present invention;
FIG. 3 is an external schematic view of a water tank of a water circulation structure of a diamond single wire line trimmer according to an embodiment of the present invention;
FIG. 4 is a schematic view of the inside of a water tank of a water circulation structure of a diamond single wire electric wire cutting machine according to an embodiment of the present invention;
in the figure, 1, a frame; 2. a water tank; 201. a first filtration tank; 202. a second filtration tank; 203. a third filtration tank; 21. a water outlet; 22. a water return port; 23. a first filter plate; 24. a second filter plate; 26. fixing a bracket; 27. a water pump; 28. a handle; 29. a water inlet; 210. a water outlet; 211. an upper cover; 212. a liquid level sensor; 3. a water outlet pipe; 4. a water return pipe; 5. a water spray pipe; 6. a base plate; 61. a water retaining coaming plate; 62. a reflux tank; 63. a water return tank; 64. a water return hole; 65. a water receiving tank; 7. a baffle; 8. and a cutting station.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
As shown in fig. 1, a water circulation structure of a diamond single wire line sewing machine according to a preferred embodiment of the present invention includes a frame 1, a water tank 2 is disposed at the bottom of the frame 1, a cutting station 8 is disposed at the upper portion of the frame 1, a diamond wire for cutting is disposed above the cutting station 8, and a circulation system and a cooling system are disposed in the frame 1.
According to the water circulation structure of the diamond single-wire cable sewing machine, the water tank 2 is provided with the water outlet 21 and the water return port 22, and the water tank 2 supplies water and recovers waste water to the outside through the water outlet 21 and the water return port 22; specifically, at least one water outlet 21 is provided, and at least two water return ports 22 are provided; the upper part of the water tank 2 is provided with an upper cover 211, and a water outlet 21 and a water return port 22 are arranged on the upper cover 211, so that water can be conveniently discharged and returned to an upper circulating system; at least one side of the water tank 2 is further provided with a handle 28 for movement of the water tank 2, and a return spring is provided in the handle 28 for return of the handle 28. Preferably, a filtering device is further provided in the water tank 2 for filtering the water returned to the water tank 2 for the next cooling process.
The water circulation structure of the diamond single-wire cable sewing machine in the preferred embodiment of the utility model comprises a water outlet pipe 3 and a water return pipe 4, wherein the water outlet pipe 3 is connected with a water outlet 21 on a water tank 2, a water return port 22 is connected with a water return port 22 on the water tank 2, the water outlet pipe 3 and the water return pipe 4 are both used for communicating the water tank 2 and a cooling system, at least one water outlet pipe 3 is arranged, and at least two water return pipes 4 are arranged and respectively correspond to the number of the water outlet 21 and the water return port 22 on an upper cover 211 of the water tank 2;
the cooling system of the water circulation structure of the diamond single-wire line sewing machine comprises a water spraying pipe 5 and a collecting device, wherein the water spraying pipe 5 is connected with a water outlet pipe 3 and faces a cutting station 8 of the line sewing machine, the water spraying pipe 5 is used for spraying water sent by the water outlet pipe 3 to the direction of the cutting station 8 and is used for cooling a workpiece and a diamond wire in processing, and the water spraying pipe 5 is a bamboo joint pipe which can be bent and adjusted in angle; the collection device sets up in spray pipe 5 and cutting station 8's below for accept the cooling water after cooling down work piece and diamond wire, collection device connects return water pipe 4, the cooling water after the use passes through return water pipe 4 and flows back to water tank 2 in, is used for the cooling of next time, makes the cooling water in the diamond single line data machine obtain cyclic utilization, has saved the water resource, and the cost is reduced also owing to collect well the cooling water, makes the external environment be difficult for suffering the pollution.
In some embodiments of the present invention, the collecting device comprises a first water collecting mechanism disposed right below the water spray pipe 5 for receiving the cooling water sprayed by the water spray pipe 5 but not falling into the cutting station 8, and a second water collecting mechanism disposed below the cutting station 8 for collecting the cooling water falling from the cutting station 8. The first water collecting mechanism and the second water collecting mechanism are communicated and connected with the water return pipe 4, cooling water collected by the first water collecting mechanism and the second water collecting mechanism is converged to one position, then the cooling water enters the water return pipe 4 together, and flows back to the water tank 2 through the water return pipe 4 to complete cooling water circulation, so that the cooling water can be used for the next cooling process.
In some embodiments of the present invention, the second water collecting mechanism includes a bottom plate 6, the bottom plate 6 is disposed in the middle of the rack 1, and the four edges of the bottom plate 6 are provided with water baffle plates 61 to prevent cooling water falling on the bottom plate 6 from leaking out of the edges of the bottom plate 6. The cooling water circulation system is characterized in that a return groove 62 is formed in the bottom plate 6, the tail end of the return groove 62 is connected with a return groove 63, the return groove 62 is used for guiding cooling water on the bottom plate 6 to the return groove 63 for collection, the depth of the return groove 63 is larger than that of the return groove 62, cooling water collected in the return groove 62 can be smoothly discharged into the return groove 63, a return hole 64 penetrating through the bottom plate 6 is formed in the return groove 63, and the return hole 64 is connected with the return pipe 4 at the lower end face of the bottom plate 6. Specifically, the bottom plate 6 is provided with a plurality of return grooves 62, and the end of each return groove 62 is connected with a return groove 63. Further, a plurality of water return grooves 63 are formed in the bottom plate 6 corresponding to the number of the water return pipes 4, and water return holes 64 connected with the water return pipes 4 are formed in the bottoms of the water return grooves 63.
In some embodiments of the present invention, the cooling system comprises at least two water spraying pipes 5, two water spraying pipes 5 are respectively arranged at two sides of the cutting station 8, and are used for cooling the workpiece and the diamond wire in cutting in multiple directions; the first water collecting mechanism is arranged right below at least two water spray pipes 5, and the first water collecting mechanism is arranged below each water spray pipe 5 so as to ensure that cooling water sprayed by each water spray pipe 5 can be completely collected; it is understood that a single first water collecting mechanism may be disposed under each sprinkler pipe 5, or a first water collecting mechanism may be disposed to cover the lower portion of a plurality of sprinkler pipes 5, which is not particularly limited herein.
In some embodiments of the present invention, the first water collecting mechanism includes a water receiving groove 65, and the water receiving groove 65 is formed on the bottom plate 6 and has a side wall extending upward for receiving the cooling water falling from the water spray pipe 5. The water receiving tank 65 is located right below the water spray pipe 5 and above the water return tank 63, the bottom of the water receiving tank 65 is communicated with the water return tank 63, and the water receiving tank 65 located above the water return tank 63 can quickly discharge collected cooling water flowing down from the water spray pipe 5 into the water return tank 63 and introduce the cooling water into the water return pipe 4 through the water return tank 63 at the first time.
In some embodiments of the present invention, a flow guide plate 7 is disposed below the spray pipe 5, the flow guide plate 7 has a downward inclined channel, and the end of the flow guide plate 7 is disposed toward the water receiving tank 65, so that the cooling water flowing down from the spray pipe 5 can be collected on the flow guide plate 7 and flow into the water receiving tank 65, so that the cooling water dropping from the spray pipe 5 can be completely collected, and water splashing during the dropping process can not be caused, and the cooling water can not be splashed up to cause external pollution.
In some embodiments of the present invention, the water tank 2 has a receiving cavity therein, and a filtering device for filtering cooling water is disposed in the receiving cavity, so as to filter the water flowing back into the water tank 2 for the next cooling process. Preferably, the filter means may be a filter plate or a screen or the like, and the filter plate and the screen may be provided in one or more.
In some embodiments of the present invention, the filtering apparatus includes a first filter plate 23 and a second filter plate 24, the first filter plate 23 and the second filter plate 24 are provided with filtering holes, the first filter plate 23 and the second filter plate 24 are sequentially arranged and divide the accommodating chamber into a first filtering tank 201, a second filtering tank 202 and a clean water tank 203, after the cooling water flows back to the water tank 2, the cooling water is filtered by the first filter plate 23 and the second filter plate 24 and then enters the second filtering tank 202 and the clean water tank 203, and after multiple filtering, the excessive impurities in the cooling water can be removed.
In some embodiments of the present invention, a fixing bracket 26 is fixed in the water tank 2, the fixing bracket 26 is configured in a U shape, the bottom and the edge of the fixing bracket 26 abut against the bottom plate 6 and the side wall of the water tank 2, and the first filter plate 23 and the second filter plate 24 are fixed in the U-shaped bracket; the filter holes 25 of the first filter plate 23 and the second filter plate 24 are positioned at the upper portion of the first filter plate 23 and the second filter plate 24.
In some embodiments of the present invention, the water return port 22 is disposed above the first filtering tank 201, so that the cooling water returned by the water return pipe 4 directly enters the first filtering tank 201 for filtering; the water outlet 21 is arranged above the clean water tank 203, and a water pump 27 is arranged in the clean water tank 203, so that the filtered cooling water is sent out of the water tank 2 through the water pump 27 for cooling.
In some embodiments of the present invention, a water inlet 29 is opened at one side of the clean water tank 203, a water outlet 210 is opened at one side of the first filtering tank 201, valves are respectively disposed on the water outlet 210 and the water inlet 29, the water inlet 29 is used for supplementing water when the water amount in the water tank 2 is insufficient, the water outlet 210 is used for draining water when the water level in the water tank 2 is too high or the quality of the cooling water is poor, and the valves on the water outlet 210 and the water inlet 29 are used for controlling the opening and closing of the water inlet 29 and the water outlet 210.
In some embodiments of the present invention, a liquid level sensor 212 is disposed in the accommodating cavity for detecting the level of the water in the water tank 2, and the liquid level sensor 212 is electrically connected to a controller, which is electrically connected to the valve; specifically, when the water level is too low or too high, the liquid level sensor 212 sends a signal, and the controller receives the signal to control the water inlet 29 or the water outlet 210 to be opened, so as to replenish or drain the water tank 2.
The working process of the utility model is as follows: cooling water is sent out from a water outlet 21 of the water tank 2 through a water pump 27 and reaches the water spraying pipe 5 through the water outlet pipe 3, and the water spraying pipe 5 sprays the cooling water onto the cutting station 8 to cool the diamond wire and the workpiece; the cooling water which finishes the work is collected to a water return tank 63 through a return tank 62 or a water collection tank, enters a recovery pipe through a water return hole 64 and returns to the water tank 2 through a water return port 22; the cooling water is filtered by the first filter plate 23 and the second filter plate 24 in the water tank 2, and the filtered cooling water enters the clean water tank 203 to perform the next cooling cycle.
In summary, the embodiment of the utility model provides a water circulation structure of a diamond single-wire saw, which enables cooling water in the diamond single-wire saw to be recycled, saves water resources, reduces cost, and enables the external environment not to be easily polluted due to good collection of the cooling water.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a water circulation structure of diamond single line machine of following which characterized in that includes:
the water tank is provided with a water outlet and a water return port;
the circulating system comprises a water outlet pipe connected with the water outlet and a water return pipe connected with the water return port;
the cooling system comprises a water spraying pipe connected with the water outlet pipe and a collecting device arranged below the water spraying pipe, the water spraying pipe faces to a cutting station of the line sewing machine, and the collecting device is connected with the water return pipe.
2. The water circulation structure of the diamond single wire line grinder as set forth in claim 1, wherein: the collecting device comprises a first water collecting mechanism arranged right below the water spraying pipe and a second water collecting mechanism arranged below the cutting station, and the first water collecting mechanism and the second water collecting mechanism are communicated and connected with the water return pipe.
3. The water circulation structure of the diamond single wire line grinder as set forth in claim 2, wherein: the second water collecting mechanism comprises a bottom plate, a backflow groove is formed in the bottom plate, the tail end of the backflow groove is connected with a water return groove, the depth of the water return groove is larger than that of the backflow groove, a water return hole penetrating through the bottom plate is formed in the water return groove, and the water return hole is connected with a water return pipe.
4. The water circulation structure of the diamond single wire line grinder as set forth in claim 3, wherein: the cooling system comprises at least two water spray pipes, and one first water collecting mechanism is arranged right below the at least two water spray pipes.
5. The water circulation structure of the diamond single wire line grinder as set forth in claim 4, wherein: the first water collecting mechanism comprises a water receiving tank, the water receiving tank is located above the water return tank, and the bottom of the water receiving tank is communicated with the water return tank.
6. The water circulation structure of the diamond single wire line grinder as set forth in claim 5, wherein: a guide plate is arranged below the water spraying pipe, and the tail end of the guide plate faces the water receiving tank.
7. The water circulation structure of the diamond single wire line grinder as set forth in claim 1, wherein: the water tank is internally provided with an accommodating cavity, and a filtering device for filtering cooling water is arranged in the accommodating cavity.
8. The water circulation structure of the diamond single wire grinder as set forth in claim 7, wherein: the filter device comprises a first filter plate and a second filter plate, wherein the first filter plate and the second filter plate are sequentially arranged and divide the containing cavity into a first filter tank, a second filter tank and a clean water tank.
9. The water circulation structure of the diamond single wire grinder as set forth in claim 8, wherein: the water return port is arranged above the first filtering tank, the water outlet is arranged above the clean water tank, and a water pump is arranged in the clean water tank.
10. The water circulation structure of the diamond single wire line grinder as set forth in claim 9, wherein: the water inlet has been seted up to one side of clean water basin, the outlet has been seted up to one side of first filtering ponds, the outlet with all be provided with the valve on the water inlet, it is provided with level sensor to hold the intracavity, level sensor electricity is connected with the controller, the controller electricity is connected in the valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122372537.9U CN216327434U (en) | 2021-09-28 | 2021-09-28 | Water circulation structure of diamond single wire line data machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122372537.9U CN216327434U (en) | 2021-09-28 | 2021-09-28 | Water circulation structure of diamond single wire line data machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216327434U true CN216327434U (en) | 2022-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122372537.9U Active CN216327434U (en) | 2021-09-28 | 2021-09-28 | Water circulation structure of diamond single wire line data machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN216327434U (en) |
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2021
- 2021-09-28 CN CN202122372537.9U patent/CN216327434U/en active Active
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