CN216324052U

CN216324052U - Novel aluminum casting ultrasonic cleaning equipment

Info

Publication number: CN216324052U
Application number: CN202122914347.5U
Authority: CN
Inventors: 翁尧证; 陈初升; 鲍红明; 段民; 龚维敏
Original assignee: Zhejiang Jisi Aluminum Co ltd
Current assignee: Zhejiang Jisi Aluminum Co ltd
Priority date: 2021-11-25
Filing date: 2021-11-25
Publication date: 2022-04-19
Anticipated expiration: 2031-11-25

Abstract

The utility model discloses a novel aluminum casting ultrasonic cleaning device, wherein a sliding table is arranged above a water tank, a manipulator is arranged on the sliding table in a sliding manner, the manipulator can clamp a workpiece clamping frame, the workpiece clamping frame is not sealed, a casting can be placed in the workpiece clamping frame, the water tank comprises an ultrasonic cleaning box and an ultrasonic rinsing box which are independently arranged, ultrasonic generators are respectively arranged in the ultrasonic cleaning box and the ultrasonic rinsing box, lifting cylinders are respectively arranged in the ultrasonic cleaning box and the ultrasonic rinsing box, a position sensor is arranged on each lifting cylinder, each position sensor, each signal switch and each ultrasonic generator are electrically connected with a controller, the idle running energy consumption of the device can be reduced, the power consumption of the device is improved, the waste of energy is reduced, the aluminum casting is cleaned, the working efficiency is high, the cleaning effect on products such as blind holes is good, and the principle is simple, the safety performance is high, and the method is economical and practical in actual production, and has wide popularization value and application prospect.

Description

Novel aluminum casting ultrasonic cleaning equipment

Technical Field

The utility model relates to cleaning equipment, in particular to novel aluminum casting ultrasonic cleaning equipment, and belongs to the field of casting cleaning.

Background

The casting cleaning is to utilize the sound wave of an ultrasonic generator to conduct in a cleaning solution to clean the surface of the aluminum casting so as to remove oil stains, impurities and the like on the surface of the aluminum casting, wherein the ultrasonic generator always works in the working process, and a 12KW power generator is assembled on one device. The idle running power consumption of every workday is great, and it is mainly that the manual work is operated to place foundry goods ultrasonic cleaning, and is consuming time and wasting power, is great burden to the staff.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model provides novel aluminum casting ultrasonic cleaning equipment which has the technical characteristics of simple structure, energy conservation, reduction of working pressure of workers and the like.

In order to achieve the purpose, the utility model is realized by the following technical scheme:

the utility model provides a novel aluminium casting ultrasonic cleaning equipment, includes controller, water tank, signal switch, the slip table is installed to the water tank top, slidable is equipped with the manipulator on the slip table, the manipulator can press from both sides and get the work piece clamping frame, the work piece clamping frame is unsealed and can place the foundry goods in it, the water tank includes ultrasonic cleaning case and the ultrasonic rinsing case of independent setting, ultrasonic cleaning case and ultrasonic rinsing incasement all have supersonic generator, all install the lift cylinder in ultrasonic cleaning case and the ultrasonic rinsing incasement, the lift cylinder has position sensor on the cylinder, lift cylinder, position sensor, signal switch, supersonic generator all with controller electric connection.

Preferably, No. two slip tables are all installed to the last port department of ultrasonic cleaning case and ultrasonic rinsing case, slidable installs the rotation motor on No. two slip tables, the rectangle notch has been seted up on the work piece clamping frame, install the rectangular block in the pivot of rotation motor, rectangular block and rectangle notch size looks adaptation.

Preferably, No. two slip tables are by motor drive's a word slip table, the motor and the controller electric connection of drive a word slip table, it installs on the slider of a word slip table to rotate the motor slidable.

Preferably, the first sliding table is a linear sliding table driven by a motor, the motor for driving the linear sliding table is electrically connected with the controller, and the manipulator is slidably mounted on the sliding block of the linear sliding table.

Preferably, the manipulator includes the main part, the main part is connected on the slider of slip table No. one, the end articulates respectively about the main part has left manipulator and the right manipulator that buckles the setting, be connected with the pneumatic cylinder under the main part on the terminal surface, the telescopic link end-to-end connection of pneumatic cylinder has the fixed block, it has left connecting rod and right connecting rod to articulate on the fixed block, left side connecting rod and right connecting rod articulate respectively on left manipulator and right manipulator.

Has the advantages that: the device has the advantages that the idle running energy consumption of the device can be reduced, the power consumption of the device is improved, the waste of energy is reduced, the aluminum casting is cleaned, the working efficiency is high, the cleaning effect on blind hole products is good, the principle is simple, the safety performance is high, the device is economical and practical in actual production, and the device has wide popularization value and application prospect.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic diagram of the grabbing structure of the left manipulator and the right manipulator.

Fig. 3 is a schematic diagram of a structure for separating the left manipulator and the right manipulator of the present invention.

Detailed Description

The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following examples.

As shown in fig. 1-3, the embodiment is a novel aluminum casting ultrasonic cleaning apparatus, and the novel aluminum casting ultrasonic cleaning apparatus includes a controller, a water tank, and a signal switch, a sliding table 1 is installed above the water tank, a manipulator 2 is slidably arranged on the sliding table 1, the manipulator 2 can clamp a workpiece clamping frame 3, the workpiece clamping frame 3 is not sealed, and a casting can be placed in the workpiece clamping frame 3, the water tank includes an ultrasonic cleaning box 4 and an ultrasonic rinsing box 5 which are independently arranged, ultrasonic generators are respectively arranged in the ultrasonic cleaning box 4 and the ultrasonic rinsing box 5, lifting cylinders 6 are respectively arranged in the ultrasonic cleaning box 4 and the ultrasonic rinsing box 5, position sensors are arranged on the lifting cylinders 6, and the lifting cylinders 6, the position sensors, the signal switch, the ultrasonic cleaning frame, and the ultrasonic cleaning apparatus are all provided with ultrasonic generators, The ultrasonic generators are electrically connected with the controller;

the working process is as follows: firstly, cleaning liquid is filled in an ultrasonic cleaning box 4 and an ultrasonic rinsing box 5, a workpiece clamping frame 3 is grabbed on a manipulator 2, a casting to be cleaned is placed in the workpiece clamping frame 3, the manipulator 2 moves to the position above the ultrasonic cleaning box 4 along a first sliding table 1, at the moment, a telescopic rod of a lifting cylinder 6 is lifted to a set position (position setting is realized by a position sensor), the manipulator 2 loosens the workpiece clamping frame 3 and places the workpiece clamping frame on the telescopic rod of the lifting cylinder 6, the telescopic rod of the lifting cylinder 6 is lowered to realize the feeding of the workpiece clamping frame 3 into the ultrasonic cleaning box 4 (position setting is realized by the position sensor), when the set position is reached, the position sensor triggers a signal switch, an ultrasonic generator in the ultrasonic cleaning box 4 is started to ultrasonically clean the casting in the workpiece clamping frame 3, and after the cleaning is finished (the starting time and other parameters can be set), ultrasonic generator in the ultrasonic cleaning case 4 closes, the telescopic link of lift cylinder 6 rises in order to realize stretching out ultrasonic cleaning case 4 with work piece clamping frame 3, manipulator 2 snatchs work piece clamping frame 3, move to ultrasonic wave rinsing case 5 top along slip table 1 No. one, follow-up operation is the same with the aforesaid, after the rinsing finishes, take away work piece clamping frame 3, it can to take out the foundry goods, the start-up of whole control, by controller control, ultrasonic generator does not open all the time, can reduce the energy consumption.

In a preferred embodiment mode, the upper ports of the ultrasonic cleaning tank 4 and the ultrasonic rinsing tank 5 are respectively provided with a second sliding table 7, the second sliding table 7 is slidably provided with a rotating motor, the workpiece clamping frame 3 is provided with a rectangular notch, a rotating shaft of the rotating motor is provided with a rectangular block, and the rectangular block is matched with the rectangular notch in size;

the working process is as follows: for the ultrasonic cleaning tank 4: when an ultrasonic generator in the ultrasonic cleaning box 4 is turned off, a telescopic rod of a lifting cylinder 6 rises, a rectangular notch on a workpiece clamping frame 3 extends out of the ultrasonic cleaning box 4, a rotating motor at the position of the ultrasonic cleaning box 4 moves along a second sliding table 7 until a rectangular block is inserted into the rectangular notch, at the moment, the telescopic rod of the lifting cylinder 6 descends and is retracted, the rotating motor is started to rotate slowly to drive the workpiece clamping frame 3 to rotate 180 degrees, cleaning liquid and other sundries in a casting are poured out, then the rotating motor is started again to drive the workpiece clamping frame 3 to rotate 180 degrees, at the moment, the workpiece clamping frame 3 returns to be normal, the telescopic rod of the lifting cylinder 6 is lifted to prop against the workpiece clamping frame 3, the rotating motor at the position of the ultrasonic cleaning box 4 moves along the second sliding table 7, the rectangular notch is drawn out by the rectangular block, the telescopic rod of the lifting cylinder 6 is continuously lifted to prop up the workpiece clamping frame 3, and a manipulator 2 grabs the workpiece clamping frame 3, remove to ultrasonic wave rinsing case 5 top along slip table 1 No. then get into 5 rinses of ultrasonic wave rinsing case, after the rinsing finishes, take away work piece clamping frame 3, take out the foundry goods can, whole control's start-up is controlled by the controller.

In an embodiment mode, the second sliding table 7 is a linear sliding table driven by a motor, the motor for driving the linear sliding table is electrically connected with the controller, the rotating motor is slidably mounted on a sliding block of the linear sliding table, the linear sliding table comprises a sliding block, a screw rod and a power motor, and the power motor drives the sliding block to move left and right, so that the rotating motor moves left and right.

An embodiment mode that prefers, a slip table 1 is a word slip table by motor drive, drives a motor and controller electric connection of word slip table, and 2 slidable of manipulator install on the slider of a word slip table, and a word slip table includes slider, lead screw, motor power, and motor power drives the slider and moves about, realizes that manipulator 2 moves about promptly, manipulator 2 can realize press from both sides tightly, let go up the function can, do not do the restriction to concrete structure.

An optimized embodiment mode, the manipulator 2 includes a main body 8, the main body 8 is connected on the sliding block of the sliding table 1, the left end and the right end of the main body 8 are respectively hinged with a left manipulator 9 and a right manipulator 10 which are arranged in a bending mode, the lower end face of the main body 8 is connected with a hydraulic cylinder 11, the tail end of a telescopic rod of the hydraulic cylinder 11 is connected with a fixed block, the fixed block is hinged with a left connecting rod 12 and a right connecting rod 13, the left connecting rod 12 and the right connecting rod 13 are respectively hinged on the left manipulator 9 and the right manipulator 10, as shown in fig. 2, the clamping state is not obtained at the moment, when the workpiece clamping frame 3 needs to be loosened, the telescopic rod of the hydraulic cylinder 11 is contracted, the connecting rod 12 and the right connecting rod 13 jack up the left manipulator 9 and the right manipulator 10 outwards, so that the distance between the left manipulator 9 and the right manipulator 10 is increased, the workpiece clamping frame 3 is loosened, the hydraulic cylinder 11 is adopted, and the power is stable, the grabbing force is large and the grabbing is stable.

Finally, it should be noted that the present invention is not limited to the above embodiments, and many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the utility model.

Claims

1. The utility model provides a novel aluminium casting ultrasonic cleaning equipment which characterized in that: including controller, water tank, signal switch, slip table (1) is installed to the water tank top, slidable is equipped with manipulator (2) on slip table (1), manipulator (2) can be got and have been pressed from both sides work piece clamping frame (3), work piece clamping frame (3) are not sealed and can have placed the foundry goods in it, the water tank includes ultrasonic cleaning case (4) and ultrasonic rinsing case (5) of independent setting, all have supersonic generator in ultrasonic cleaning case (4) and ultrasonic rinsing case (5), all install lift cylinder (6) in ultrasonic cleaning case (4) and ultrasonic rinsing case (5), the last position sensor that has of lift cylinder (6), position sensor, signal switch, supersonic generator all with controller electric connection.

2. The novel ultrasonic cleaning equipment for the aluminum castings according to claim 1, characterized in that: the utility model discloses a quick-witted ultrasonic cleaning, ultrasonic rinsing, including ultrasonic cleaning case (4), No. two slip tables (7) are all installed to the last port department of ultrasonic cleaning case (4) and ultrasonic rinsing case (5), slidable installs the rotation motor on No. two slip tables (7), the rectangle notch has been seted up on work piece clamping frame (3), install the rectangular block in the pivot of rotation motor, rectangular block and rectangle notch size looks adaptation.

3. The novel ultrasonic cleaning equipment for the aluminum castings according to claim 2, characterized in that: no. two slip tables (7) are a word slip table by motor drive, and the motor and the controller electric connection of a drive word slip table, it installs on the slider of a word slip table to rotate motor slidable.

4. The novel ultrasonic cleaning equipment for the aluminum castings according to claim 1, characterized in that: a slip table (1) is a word slip table driven by a motor, the motor driving the word slip table is electrically connected with a controller, and a manipulator (2) is slidably arranged on a sliding block of the word slip table.

5. The novel ultrasonic cleaning equipment for the aluminum castings according to claim 4, characterized in that: manipulator (2) are including main part (8), main part (8) are connected on the slider of slip table (1) No. one, the end articulates respectively about main part (8) has left manipulator (9) and right manipulator (10) of buckling the setting, be connected with pneumatic cylinder (11) on the terminal surface under main part (8), the telescopic link end-to-end connection of pneumatic cylinder (11) has the fixed block, it has left connecting rod (12) and right connecting rod (13) to articulate on the fixed block, left side connecting rod (12) and right connecting rod (13) articulate respectively on left manipulator (9) and right manipulator (10).