CN216321430U - Cleaning device based on mixer for curing agent - Google Patents
Cleaning device based on mixer for curing agent Download PDFInfo
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- CN216321430U CN216321430U CN202122719980.9U CN202122719980U CN216321430U CN 216321430 U CN216321430 U CN 216321430U CN 202122719980 U CN202122719980 U CN 202122719980U CN 216321430 U CN216321430 U CN 216321430U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 79
- 238000003756 stirring Methods 0.000 claims abstract description 92
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 239000003795 chemical substances by application Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000012745 toughening agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型涉及搅拌机技术领域,且公开了一种基于固化剂用搅拌机的清理装置,包括搅拌罐,搅拌罐的右表面开设有与其内部连通的出料管,搅拌罐的前后表面固定连接有固定架,固定架的顶面固定连接有电机,所述电机的输出端固定连接有与固定架转动连接的内部中空的传动杆,传动杆的内部滑动连接有搅拌杆,搅拌杆的前后表面均固定连接有搅拌叶,搅拌罐的内部设置有可拆卸清洁装置。通过可拆卸清洁装置的设置,在不添加新的动力源的情况下,利用搅拌的动力源完成对搅拌罐内壁的清洁,从而降低了清洁的能耗,同时实现了自动清洁,避免了人工清洁,可拆卸清洁装置,在需要清洁时将其安装,在清洁完成后能够将其拆卸下来,便于对清洁辊进行处理。
The utility model relates to the technical field of mixers, and discloses a cleaning device based on a mixer for curing agent, comprising a mixing tank, a discharge pipe communicating with the inside of the mixing tank is provided on the right surface, and a fixed connection is fixed on the front and rear surfaces of the mixing tank. The top surface of the fixing frame is fixedly connected with a motor, the output end of the motor is fixedly connected with an inner hollow transmission rod that is rotatably connected with the fixing frame, and a stirring rod is slidably connected inside the transmission rod, and the front and rear surfaces of the stirring rod are fixed. A stirring blade is connected, and a detachable cleaning device is arranged inside the stirring tank. Through the setting of the detachable cleaning device, without adding a new power source, the stirring power source is used to complete the cleaning of the inner wall of the stirring tank, thereby reducing the energy consumption of cleaning, and at the same time realizing automatic cleaning, avoiding manual cleaning. , Detachable cleaning device, which is installed when cleaning is required, and can be disassembled after cleaning is completed, so as to facilitate the handling of the cleaning roller.
Description
技术领域technical field
本实用新型涉及搅拌机技术领域,具体为一种基于固化剂用搅拌机的清理装置。The utility model relates to the technical field of mixers, in particular to a cleaning device based on a mixer for curing agents.
背景技术Background technique
环氧树脂浇注干式变压器的开裂与混料工序密切相关,混料工序决定了变压器的全部电压强度及机械强度,混料工序是环氧树脂与填料、固化剂、增韧剂及促进剂在搅拌罐中的混合搅拌。但是现有的搅拌罐存在以下问题:一是混合不充分、搅拌不均匀,导致环氧树脂中的填料发生沉淀,从而影响整个线圈的机械强度,致使线圈龟裂,承受不了突发短路电流产生强大点动力的冲击;二是物料容易粘附在搅拌罐内壁上,导致物料浪费、混合不均匀,也造成搅拌罐内壁清理的困难,在现有专利CN212215510U中提到,可以实现对设备内部的清理,便于下次的使用,防止不同原料的加入导致内部的混乱,不利于进行加工,从而减少设备工作的进程,延缓设备的工作效率,不便于进行工作,而现在的设备便于实现对内部的清理,该方案用到两个动力源,一个用于加工,另一个用于清洁,这样就导致了清洁的能耗增大,提升了该装置能耗,所以亟需一种能够降低能耗的搅拌机清洁装置。The cracking of epoxy resin cast dry-type transformers is closely related to the mixing process. The mixing process determines the overall voltage strength and mechanical strength of the transformer. The mixing process is the combination of epoxy resin and filler, curing agent, toughening agent and accelerator. Mixing in a mixing tank. However, the existing stirring tank has the following problems: First, the mixing is insufficient and the stirring is uneven, which leads to the precipitation of the filler in the epoxy resin, which affects the mechanical strength of the entire coil, causes the coil to crack, and cannot withstand the generation of sudden short-circuit current. The impact of strong point power; second, the material is easy to adhere to the inner wall of the mixing tank, resulting in material waste, uneven mixing, and difficulty in cleaning the inner wall of the mixing tank. Cleaning is convenient for the next use, preventing the addition of different raw materials from causing internal chaos, which is not conducive to processing, thereby reducing the process of equipment work, delaying the work efficiency of the equipment, and inconvenient for work, and the current equipment is easy to achieve. Cleaning, this solution uses two power sources, one for processing and the other for cleaning, which leads to an increase in energy consumption for cleaning and increases the energy consumption of the device, so there is an urgent need for a power source that can reduce energy consumption. Blender cleaning device.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种基于固化剂用搅拌机的清理装置,具备在不添加新的动力源的情况下,利用搅拌的动力源完成对搅拌罐内壁的清洁等优点,解决了清理装置能耗较大的问题。In view of the deficiencies of the prior art, the utility model provides a cleaning device based on a mixer for curing agent, which has the advantages of using the stirring power source to complete the cleaning of the inner wall of the stirring tank without adding a new power source, The problem of large energy consumption of the cleaning device is solved.
(二)技术方案(2) Technical solutions
为实现上述在不添加新的动力源的情况下,利用搅拌的动力源完成对搅拌罐内壁的清洁目的,本实用新型提供如下技术方案:一种基于固化剂用搅拌机的清理装置,包括搅拌罐,搅拌罐的右表面开设有与其内部连通的出料管,出料管的内部设置有止逆阀,搅拌罐的前后表面固定连接有固定架,固定架的顶面固定连接有电机,所述电机的输出端固定连接有与固定架转动连接的内部中空的传动杆,传动杆的下端贯穿固定架且延伸至搅拌罐的内部,传动杆的内部滑动连接有搅拌杆,搅拌杆的下端传动杆的内部延伸出来,搅拌杆的前后表面均固定连接有搅拌叶,搅拌罐的内部设置有可拆卸清洁装置,所述搅拌罐的内壁上开设有圆环状的滑槽,滑槽的内部转动连接有转动底板,转动底板的顶面固定连接有内部中空的连接套,转动底板的底面固定连接有固定套,固定套的内部固定连接有两个限位杆,搅拌杆的下端固定连接有连接块,连接块的前后表面均开设有卡槽,两个卡槽分别与两个限位杆滑动卡接,所述搅拌杆的前后表面均开设有螺栓孔,传动杆的前后表面均螺纹连接有螺栓,所述可拆卸清洁装置包括螺纹套,螺纹套固定连接在转动底板的顶面,螺纹套的内部设置有连接轴,连接轴外壁上开设有与螺纹套相适配的螺纹,连接轴通过螺纹与螺纹套螺纹连接,连接轴的外壁上转动套接有清洁辊。In order to realize the above-mentioned purpose of cleaning the inner wall of the stirring tank by using the stirring power source without adding a new power source, the utility model provides the following technical scheme: a cleaning device based on a mixer for curing agent, including the stirring tank , the right surface of the stirring tank is provided with a discharge pipe that communicates with its interior, the inside of the discharge pipe is provided with a check valve, the front and rear surfaces of the stirring tank are fixedly connected with a fixing frame, and the top surface of the fixing frame is fixedly connected with a motor. The output end of the motor is fixedly connected with an inner hollow transmission rod that is rotatably connected with the fixing frame. The lower end of the transmission rod penetrates the fixing frame and extends to the inside of the mixing tank. The inner part of the transmission rod is slidably connected with a mixing rod. The lower end of the mixing rod is a transmission rod. The inside of the stirring rod extends out, the front and rear surfaces of the stirring rod are fixedly connected with stirring blades, the inside of the stirring tank is provided with a detachable cleaning device, and the inner wall of the stirring tank is provided with a circular chute, and the inner part of the chute is rotatably connected There is a rotating base plate, the top surface of the rotating base plate is fixedly connected with an inner hollow connecting sleeve, the bottom surface of the rotating base plate is fixedly connected with a fixed sleeve, the inner part of the fixed sleeve is fixedly connected with two limit rods, and the lower end of the stirring rod is fixedly connected with a connecting block The front and rear surfaces of the connecting block are provided with clamping slots, and the two clamping slots are respectively connected to the two limit rods in a sliding manner. The front and rear surfaces of the stirring rod are provided with bolt holes, and the front and rear surfaces of the transmission rod are threadedly connected with bolts. , the detachable cleaning device includes a threaded sleeve, the threaded sleeve is fixedly connected to the top surface of the rotating base plate, the interior of the threaded sleeve is provided with a connecting shaft, the outer wall of the connecting shaft is provided with a thread that matches the threaded sleeve, and the connecting shaft passes through the thread It is threadedly connected with a threaded sleeve, and a cleaning roller is rotatably sleeved on the outer wall of the connecting shaft.
优选的,所述搅拌杆的下端贯穿转动底板延伸至固定套的内部,搅拌杆与连接套转动连接,搅拌杆与转动底板转动连接。Preferably, the lower end of the stirring rod extends through the rotating bottom plate to the interior of the fixed sleeve, the stirring rod is rotatably connected with the connecting sleeve, and the stirring rod is rotatably connected with the rotating bottom plate.
优选的,所述连接块与固定套内部的底面相接触。Preferably, the connecting block is in contact with the bottom surface inside the fixing sleeve.
优选的,两个所述螺栓的相对端均贯穿传动杆分别与搅拌杆前后表面的螺栓孔螺纹连接。Preferably, opposite ends of the two bolts pass through the transmission rod and are respectively screwed to the bolt holes on the front and rear surfaces of the stirring rod.
优选的,所述可拆卸清洁装置的数量位两个,两个可拆卸清洁装置均设置在转动底板的顶面,两个清洁辊均与搅拌罐的内壁相接触。Preferably, the number of the detachable cleaning devices is two, the two detachable cleaning devices are both arranged on the top surface of the rotating bottom plate, and the two cleaning rollers are both in contact with the inner wall of the stirring tank.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种基于固化剂用搅拌机的清理装置,具备以下有益效果:Compared with the prior art, the utility model provides a cleaning device based on a mixer for curing agent, which has the following beneficial effects:
1、该基于固化剂用搅拌机的清理装置,通过可拆卸清洁装置的设置,在不添加新的动力源的情况下,利用搅拌的动力源完成对搅拌罐内壁的清洁,从而降低了清洁的能耗,同时实现了自动清洁,避免了人工清洁,进而节省了人工的成本。1. The cleaning device based on the mixer for curing agent, through the setting of the detachable cleaning device, uses the power source of stirring to complete the cleaning of the inner wall of the mixing tank without adding a new power source, thereby reducing the cleaning energy. At the same time, automatic cleaning is realized, manual cleaning is avoided, and labor costs are saved.
2、该基于固化剂用搅拌机的清理装置,通过可拆卸清洁装置的设置,在需要清洁时将其安装,在清洁完成后能够将其拆卸下来,便于对清洁辊进行处理,从而提升了该装置的可拆卸性,同时更加便于安装,降低了该装置的使用难度。2. The cleaning device based on agitator for curing agent can be installed when cleaning is required through the setting of the detachable cleaning device, and it can be disassembled after cleaning is completed, which is convenient for processing the cleaning roller, thereby improving the device. The detachability of the device is more convenient to install, and the difficulty of using the device is reduced.
3、该基于固化剂用搅拌机的清理装置,当需要对搅拌罐内部的固化剂进行搅拌时,将搅拌杆向下移动,使得连接块不与固定套内部的底面相接触,此时卡槽不与限位杆接触,然后使用螺栓与对应的螺栓孔螺纹连接,从而将搅拌杆与传动杆固定牢固,从而提升了搅拌时的稳定性,避免搅拌杆与传动杆脱离。3. In this cleaning device based on a mixer for curing agent, when it is necessary to stir the curing agent inside the mixing tank, move the stirring rod downwards so that the connecting block does not contact the bottom surface inside the fixing sleeve, and the slot does not touch. Contact with the limit rod, and then use bolts to connect with the corresponding bolt holes threadedly, so as to fix the stirring rod and the transmission rod firmly, thereby improving the stability during stirring and avoiding the separation of the stirring rod and the transmission rod.
附图说明Description of drawings
图1为本实用新型一种基于固化剂用搅拌机的清理装置结构示意图;Fig. 1 is a kind of structural representation of the cleaning device based on curing agent mixer of the present invention;
图2为本实用新型一种基于固化剂用搅拌机的清理装置搅拌罐内部结构示意图;2 is a schematic diagram of the internal structure of a stirring tank of a cleaning device based on a mixer for curing agent of the present invention;
图3为本实用新型一种基于固化剂用搅拌机的清理装置固定套平面结构示意图;3 is a schematic plan view of the fixed sleeve of a cleaning device based on a mixer for curing agent of the present utility model;
图4为本实用新型一种基于固化剂用搅拌机的清理装置连接块结构示意图;4 is a schematic structural diagram of a connecting block of a cleaning device based on a mixer for curing agent of the present invention;
图5为本实用新型一种基于固化剂用搅拌机的清理装置清洁辊结构示意图。5 is a schematic structural diagram of a cleaning roller of a cleaning device based on a mixer for curing agent of the present invention.
图中:1搅拌罐、2出料管、3固定架、4电机、5传动杆、6滑槽、7转动底板、8连接套、9螺栓、10搅拌杆、11螺栓孔、12搅拌叶、13螺纹套、14连接轴、15清洁辊、16固定套、17限位杆、18连接块、19卡槽、20螺纹。In the picture: 1 mixing tank, 2 discharging pipe, 3 fixing frame, 4 motor, 5 transmission rod, 6 chute, 7 rotating bottom plate, 8 connecting sleeve, 9 bolt, 10 stirring rod, 11 bolt hole, 12 stirring blade, 13 threaded sleeve, 14 connecting shaft, 15 cleaning roller, 16 fixing sleeve, 17 limit rod, 18 connecting block, 19 card slot, 20 thread.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,本实用新型提供一种新的技术方案:一种基于固化剂用搅拌机的清理装置包括有搅拌罐1,搅拌罐1的右表面开设有与其内部连通的出料管2,出料管2的内部设置有止逆阀,搅拌罐1的前后表面固定连接有固定架3,固定架3的顶面固定连接有电机4,电机4为现有结构,在此不做过多叙述,电机4的输出端固定连接有与固定架3转动连接的内部中空的传动杆5,传动杆5的下端贯穿固定架3且延伸至搅拌罐1的内部,在使用该装置时,将固化剂加入搅拌罐1的内部,连接外部电源启动电机4带动传动杆5进行转动。Please refer to Fig. 1-2, the utility model provides a new technical solution: a cleaning device based on a mixer for curing agent includes a
搅拌罐1的内壁上开设有圆环状的滑槽6,滑槽6的内部转动连接有转动底板7,转动底板7的顶面固定连接有内部中空的连接套8,转动底板7的底面固定连接有固定套16,固定套16的内部固定连接有两个限位杆17。The inner wall of the
传动杆5的内部滑动连接有搅拌杆10,搅拌杆10的下端传动杆5的内部延伸出来,搅拌杆10的前后表面均固定连接有搅拌叶12,搅拌杆10的下端贯穿转动底板7延伸至固定套16的内部,搅拌杆10与连接套8转动连接,搅拌杆10与转动底板7转动连接。The inside of the
请参阅图3-5,搅拌杆10的下端固定连接有连接块18,连接块18的前后表面均开设有卡槽19,两个卡槽19分别与两个限位杆17滑动卡接,连接块18与固定套16内部的底面相接触。3-5, the lower end of the
搅拌杆10的前后表面均开设有螺栓孔11,传动杆5的前后表面均螺纹连接有螺栓9,两个螺栓9的相对端均贯穿传动杆5分别与搅拌杆10前后表面的螺栓孔11螺纹连接。The front and rear surfaces of the
在使用该装置时,当需要对搅拌罐1内部的固化剂进行搅拌时,将搅拌杆10向下移动,使得连接块18不与固定套16内部的底面相接触,此时卡槽19不与限位杆17接触,然后使用螺栓9与对应的螺栓孔11螺纹连接,从而将搅拌杆10与传动杆5固定牢固,利用传动杆5转动带动搅拌杆10转动,搅拌杆10转动带动搅拌叶12进行转动,从而完成对固化剂的搅拌。When using the device, when the curing agent in the
搅拌罐1的内部设置有可拆卸清洁装置,可拆卸清洁装置包括螺纹套13,螺纹套13固定连接在转动底板7的顶面,螺纹套13的内部设置有连接轴14,连接轴14外壁上开设有与螺纹套13相适配的螺纹20,连接轴14通过螺纹20与螺纹套13螺纹连接,连接轴14的外壁上转动套接有清洁辊15,可拆卸清洁装置的数量位两个,两个可拆卸清洁装置均设置在转动底板7的顶面,两个清洁辊15均与搅拌罐1的内壁相接触。The inside of the stirring
在使用该装置时,将连接轴14与螺纹套13连接在一起,这样在需要清洁时将其安装,在清洁完成后能够将其拆卸下来,便于对清洁辊15进行处理,从而提升了该装置的可拆卸性,同时更加便于安装,降低了该装置的使用难度,将螺栓9去掉,利用重力使得搅拌杆10向下滑动,搅拌杆10向下滑动带动连接块18向下移动,使得连接块18与固定套16的底面相贴合,此时限位杆17位于卡槽19的内部,从而限制了连接块18,然后将螺栓9重新安装与对应的螺栓孔11螺纹连接,将搅拌杆10固定牢固,通过传动杆5带动搅拌杆10转动,搅拌杆10带动连接块18转动,由于连接块18被限制无法转动,转动产生的力通过限位杆17传递到固定套16上,固定套16利用转动的力带动转动底板7进行转动,转动底板7转动带动整个可拆卸清洁装置进行转动,进而完成对搅拌罐1内壁的清洁,通过该装置的设置,在不添加新的动力源的情况下,利用搅拌的动力源完成对搅拌罐1内壁的清洁,从而降低了清洁的能耗,同时实现了自动清洁,避免了人工清洁,进而节省了人工的成本。When using the device, the connecting
工作原理:working principle:
在使用该装置时,首先将固化剂加入搅拌罐1的内部,连接外部电源启动电机4带动传动杆5进行转动,然后当需要对搅拌罐1内部的固化剂进行搅拌时,将搅拌杆10向下移动,使得连接块18不与固定套16内部的底面相接触,此时卡槽19不与限位杆17接触,然后使用螺栓9与对应的螺栓孔11螺纹连接,从而将搅拌杆10与传动杆5固定牢固,利用传动杆5转动带动搅拌杆10转动,搅拌杆10转动带动搅拌叶12进行转动,从而完成对固化剂的搅拌,之后将连接轴14与螺纹套13连接在一起,将螺栓9去掉,利用重力使得搅拌杆10向下滑动,搅拌杆10向下滑动带动连接块18向下移动,使得连接块18与固定套16的底面相贴合,此时限位杆17位于卡槽19的内部,从而限制了连接块18,然后将螺栓9重新安装与对应的螺栓孔11螺纹连接,将搅拌杆10固定牢固,最后通过传动杆5带动搅拌杆10转动,搅拌杆10带动连接块18转动,由于连接块18被限制无法转动,转动产生的力通过限位杆17传递到固定套16上,固定套16利用转动的力带动转动底板7进行转动,转动底板7转动带动整个可拆卸清洁装置进行转动,进而完成对搅拌罐1内壁的清洁。When using the device, first add the curing agent into the stirring
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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