CN216321120U - A device for catalytic degradation of organic waste gas - Google Patents
A device for catalytic degradation of organic waste gas Download PDFInfo
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- CN216321120U CN216321120U CN202123007393.3U CN202123007393U CN216321120U CN 216321120 U CN216321120 U CN 216321120U CN 202123007393 U CN202123007393 U CN 202123007393U CN 216321120 U CN216321120 U CN 216321120U
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- 238000006731 degradation reaction Methods 0.000 title claims abstract description 28
- 239000010815 organic waste Substances 0.000 title claims abstract description 28
- 239000003054 catalyst Substances 0.000 claims abstract description 21
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- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000001699 photocatalysis Effects 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型属于废气净化领域,更具体地说,涉及一种有机废气催化降解装置。The utility model belongs to the field of waste gas purification, and more particularly relates to a catalytic degradation device for organic waste gas.
背景技术Background technique
随着我国经济水平的快速发展,能源的消费逐步加剧,这就导致工业生产以及日常生活过程中,如石油、化工、涂装、印刷、制鞋、木业、交通、室内装修等活动产生了大量的挥发性有机污染物。目前国内在处理大流量、低浓度的有机废气中主要是利用沸石转轮吸附浓缩+催化燃烧、活性炭吸附浓缩+催化氧化、低温等离子体技术。前两类技术虽然具有较高的效率,但是初始投资和维护成本很高,这对于一般的小型企业是难以接受的。而低温等离子体技术存在运行危险、效率低等问题而导致无法被广泛的应用。With the rapid development of my country's economic level, the consumption of energy has gradually increased, which has led to the production of industrial production and daily life, such as petroleum, chemical, painting, printing, shoemaking, wood industry, transportation, interior decoration and other activities. a lot of volatile organic pollutants. At present, zeolite runner adsorption concentration + catalytic combustion, activated carbon adsorption concentration + catalytic oxidation, and low temperature plasma technology are mainly used in the treatment of large flow and low concentration of organic waste gas. Although the first two types of technologies have high efficiency, the initial investment and maintenance costs are high, which is unacceptable to ordinary small enterprises. However, the low temperature plasma technology has problems such as dangerous operation and low efficiency, which makes it unable to be widely used.
因此,研究开发一种连续、高效、投资和维护成本低的低浓度有机废气净化处理装置具有重要的意义。Therefore, it is of great significance to research and develop a continuous, high-efficiency, low-concentration organic waste gas purification and treatment device with low investment and maintenance costs.
中国专利申请号为:CN201420397256.6,公开日为:2014年12月10日的专利文献,公开了一种可移动光催化空气净化器,车体上设置有净化器外壳体,净化器外壳体为长方体净化器外壳体,净化器外壳体内从左到右依次设置有风机、紫外灯和光触媒滤网,所述紫外灯通过固定座与净化器外壳体相连,净化器外壳体右端的两侧壁上开设有进风口,净化器外壳体的顶部左端开设有出风孔,所述车体外侧设置有环形保险杠。The Chinese patent application number is: CN201420397256.6, and the publication date is: the patent document on December 10, 2014, which discloses a movable photocatalytic air purifier. The car body is provided with a purifier outer casing, and the purifier outer casing The outer casing of the purifier is a rectangular parallelepiped. A fan, an ultraviolet lamp and a photocatalyst filter screen are arranged in the outer casing of the purifier in sequence from left to right. The ultraviolet lamp is connected to the outer casing of the purifier through a fixing seat. The upper part is provided with an air inlet, the top left end of the outer casing of the purifier is provided with an air outlet, and the outer side of the vehicle body is provided with an annular bumper.
中国专利申请号为:CN201921131815.8,公开日为:2020年4月17日的专利文献,公开了一种光氧催化废气处理塔,包括:塔体,在所述塔体的下端一侧设置有废气进口,在所述塔体的上端设置有洁净空气出口,在所述废气进口上端的塔体内设置有臭氧过滤层,在所述臭氧过滤层上端的塔体内设置有若干光氧催化装置,所述光氧催化装置的结构包括:均匀分布的若干排光氧催化照明单元和分别设置在相邻两排光氧催化照明单元之间的光触媒催化剂层,所述光氧催化照明单元的结构包括:均匀设置在塔体内的若干大玻璃钢管,在所述大玻璃钢管的两侧对称设置有小玻璃钢管,所述大玻璃钢管和小玻璃钢管的一端分别封闭在塔体内。The Chinese patent application number is: CN201921131815.8, the publication date is: the patent document on April 17, 2020, which discloses a photo-oxygen catalytic waste gas treatment tower, including: a tower body, which is provided on one side of the lower end of the tower body There is a waste gas inlet, a clean air outlet is arranged at the upper end of the tower body, an ozone filter layer is arranged in the tower body at the upper end of the waste gas inlet, and a number of photo-oxygen catalytic devices are arranged in the tower body at the upper end of the ozone filter layer, The structure of the photo-oxygen catalysis device includes: several rows of photo-oxygen catalysis lighting units evenly distributed and a photo-catalyst catalyst layer respectively arranged between two adjacent rows of photo-oxygen catalysis lighting units, and the structure of the photo-oxygen catalysis lighting unit includes: : Several large FRP pipes are evenly arranged in the tower body, small FRP pipes are symmetrically arranged on both sides of the large FRP pipes, and one end of the large FRP pipes and the small FRP pipes are respectively enclosed in the tower body.
上述两种方案均为废气净化装置,且二者均为吸附和光催化结合使用,但是,在有机废气的吸附和催化降解过程中,大分子有机物在氧化降解的同时会产生一部分熔点较高的中间产物,这部分中间产物难以被催化剂和紫外线灯照射降解,容易堆积在过滤网或过滤层的催化剂的表面,造成催化剂失活,降低装置的废气净化效果。因此需要经常更换过滤网或过滤层,一方面更换需要时间,影响催化效率,另一方面也增加了装置的维护成本。The above two schemes are exhaust gas purification devices, and both of them are used in combination with adsorption and photocatalysis. However, in the process of adsorption and catalytic degradation of organic waste gas, macromolecular organic compounds will produce some intermediates with higher melting points during oxidative degradation. The product, this part of the intermediate product is difficult to be degraded by the catalyst and the ultraviolet lamp irradiation, and it is easy to accumulate on the surface of the catalyst of the filter screen or filter layer, causing the catalyst to deactivate and reducing the exhaust gas purification effect of the device. Therefore, it is necessary to replace the filter screen or filter layer frequently. On the one hand, the replacement takes time, which affects the catalytic efficiency, and on the other hand, it also increases the maintenance cost of the device.
发明内容SUMMARY OF THE INVENTION
1、要解决的问题1. The problem to be solved
针对现有废气净化装置在进行有机废气的催化降解时,中间产物容易堆积在催化剂表面而导致催化剂失活的问题,本实用新型提供一种有机废气催化降解装置,能够在完成对有机废物的催化降解的同时,避免中间产物堆积在催化剂表面,有效地提高了装置的催化效率。Aiming at the problem that intermediate products are easy to accumulate on the catalyst surface and cause catalyst deactivation when the existing waste gas purification device performs catalytic degradation of organic waste gas, the utility model provides a catalytic degradation device for organic waste gas, which can complete the catalytic degradation of organic waste gas. At the same time of degradation, the accumulation of intermediate products on the catalyst surface is avoided, and the catalytic efficiency of the device is effectively improved.
2、技术方案2. Technical solutions
为解决上述问题,本实用新型采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种有机废气催化降解装置,包括箱体、基板、过滤套筒、紫外线灯管和红外线灯管;所述箱体的两侧分别装有进气端和出气端,所述基板安装在箱体靠近进气端的一侧,所述过滤套筒、紫外线灯管和红外线灯管均固定安装在基板上;所述过滤套筒的壁面上覆盖有催化剂且具有供废气穿过的滤孔。An organic waste gas catalytic degradation device, comprising a box body, a substrate, a filter sleeve, an ultraviolet lamp and an infrared lamp; the two sides of the box are respectively provided with an air inlet end and an air outlet, and the substrate is installed on the box body On the side close to the intake end, the filter sleeve, the ultraviolet lamp tube and the infrared lamp tube are all fixedly mounted on the base plate; the wall surface of the filter sleeve is covered with catalyst and has filter holes for the exhaust gas to pass through.
作为技术方案的进一步改进,所述基板上具有分别用于安装过滤套筒、紫外线灯管和红外线灯管的安装孔,所述基板、过滤套筒、紫外线灯管和红外线灯管的端部与所述安装孔固定连接。As a further improvement of the technical solution, the base plate has mounting holes for installing the filter sleeve, the ultraviolet lamp tube and the infrared lamp tube respectively, and the ends of the base plate, the filter sleeve, the ultraviolet lamp tube and the infrared lamp tube are connected with The mounting holes are fixedly connected.
作为技术方案的进一步改进,所述过滤套筒包括支撑骨架和吸附滤网,所述支撑骨架固定安装在基板上,所述吸附滤网设置在支撑骨架上且表面覆盖催化剂。As a further improvement of the technical solution, the filter sleeve includes a support frame and an adsorption filter screen, the support frame is fixedly installed on the base plate, and the adsorption filter screen is arranged on the support frame and covers the catalyst surface.
作为技术方案的进一步改进,还包括固定架;所述固定架固定安装在箱体靠近出气端的一侧,所述红外线灯管靠近固定架的一端安装在固定架上。As a further improvement of the technical solution, it also includes a fixing frame; the fixing frame is fixedly installed on the side of the box body close to the gas outlet, and the end of the infrared lamp tube close to the fixing frame is installed on the fixing frame.
作为技术方案的进一步改进,所述固定架上设有供红外线灯管的端部伸入的凹槽。As a further improvement of the technical solution, the fixing frame is provided with a groove into which the end of the infrared lamp tube extends.
作为技术方案的进一步改进,所述进气端沿箱体至进气口方向逐渐减小。As a further improvement of the technical solution, the intake end gradually decreases along the direction from the box body to the intake port.
作为技术方案的进一步改进,所述出气端沿箱体至出气口方向的直径逐渐减小。As a further improvement of the technical solution, the diameter of the air outlet along the direction from the box body to the air outlet gradually decreases.
作为技术方案的进一步改进,所述过滤套筒、紫外线灯管和红外线灯管均具有多个,在基板上交叉布置。As a further improvement of the technical solution, there are multiple filter sleeves, ultraviolet lamps and infrared lamps, and they are arranged in a cross on the substrate.
作为技术方案的进一步改进,所述紫外线灯管和红外线灯管的外侧罩有保护套。As a further improvement of the technical solution, the outer cover of the ultraviolet lamp tube and the infrared lamp tube is provided with a protective cover.
3、有益效果3. Beneficial effects
相比于现有技术,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
(1)本实用新型一种有机废气催化降解装置,通过在箱体内的基板上设置过滤套筒、紫外线灯管和红外线灯管,废气从进气端经过滤套筒,然后从出气端排出,废气中的有机物分子被吸附至过滤套筒的表面,而紫外线灯管的紫外光一方面使废气中的水分子分解形成具有强氧化性的羟基自由基,利用羟基自由基来将有机物分子降解为H2O和CO2,另一方面,紫外光照射到催化剂的表面,在加快H2O的分解同时有机分子也可以在催化剂的表面直接被氧化,而红外线灯管的射线照射温度可到达120℃以上,能够使堆积在过滤套筒表面的熔点较高的中间产物挥发掉,避免了中间产物堆积而导致的过滤套筒表面催化剂失活以及堵塞滤孔的现象,尤其是,通过设置基板将箱体上端封闭,使得进气端进来的废气必须从过滤套筒进入箱体内,有效地提高了对废气的净化效果;(1) The utility model is an organic waste gas catalytic degradation device. By arranging a filter sleeve, an ultraviolet lamp tube and an infrared lamp tube on the substrate in the box, the exhaust gas passes through the filter sleeve from the air inlet end, and then is discharged from the air outlet end, The organic molecules in the exhaust gas are adsorbed to the surface of the filter sleeve, and the ultraviolet light of the ultraviolet lamp decomposes the water molecules in the exhaust gas to form strong oxidizing hydroxyl radicals, and the hydroxyl radicals are used to degrade the organic molecules into H 2 O and CO 2 , on the other hand, when ultraviolet light is irradiated on the surface of the catalyst, the decomposition of H 2 O is accelerated and the organic molecules can also be directly oxidized on the surface of the catalyst, and the irradiation temperature of the infrared lamp can reach 120 Above ℃, the intermediate products with higher melting point accumulated on the surface of the filter sleeve can be volatilized, and the phenomenon of catalyst deactivation on the surface of the filter sleeve and clogging of filter holes caused by the accumulation of intermediate products can be avoided. The upper end of the box is closed, so that the exhaust gas from the intake end must enter the box from the filter sleeve, which effectively improves the purification effect of the exhaust gas;
(2)本实用新型一种有机废气催化降解装置,红外线灯管的重量一般较重,通过设置固定架,能够对红外线灯管起到支撑作用,防止红外线灯管与基板的连接处松动,保证了装置安装结构的稳定性;(2) The utility model is an organic waste gas catalytic degradation device. The weight of the infrared lamp is generally heavier. By setting the fixing frame, the infrared lamp can be supported to prevent the connection between the infrared lamp and the substrate from loosening, ensuring that the The stability of the installation structure of the device is improved;
(3)本实用新型一种有机废气催化降解装置,进气端和出气端均为缩口结构,增加了废气在装置内的流动性;(3) An organic waste gas catalytic degradation device of the present invention, the inlet end and the outlet end are both constricted structures, which increases the fluidity of the waste gas in the device;
(4)本实用新型一种有机废气催化降解装置,紫外线灯管和红外线灯管的外侧罩有保护套,能够提高紫外线灯管和红外线灯管的使用寿命。(4) The utility model is a catalytic degradation device for organic waste gas. The outer cover of the ultraviolet lamp and the infrared lamp is provided with a protective cover, which can improve the service life of the ultraviolet lamp and the infrared lamp.
附图说明Description of drawings
图1为本实用新型的外部结构示意图;Fig. 1 is the external structure schematic diagram of the utility model;
图2为本实用新型的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the utility model;
图3为红外线灯管与固定架的安装结构示意图;FIG. 3 is a schematic diagram of the installation structure of the infrared lamp tube and the fixing frame;
图4为过滤套筒的截面图;4 is a cross-sectional view of a filter sleeve;
图中:1、箱体;2、进气端;3、出气端;4、基板;41、过滤套筒安装孔;42、紫外线灯管安装孔;43、红外线灯管安装孔;5、过滤套筒;51、支撑骨架;52、吸附滤网;6、紫外线灯管;7、红外线灯管;8、固定架。In the figure: 1. Box body; 2. Inlet end; 3. Air outlet; 4. Base plate; 41. Installation hole for filter sleeve; 42. Installation hole for ultraviolet lamp; Sleeve; 51. Supporting frame; 52. Adsorption filter; 6. Ultraviolet lamp; 7. Infrared lamp; 8. Fixing frame.
具体实施方式Detailed ways
下面结合具体实施例和附图对本实用新型进一步进行描述。The present utility model will be further described below with reference to specific embodiments and accompanying drawings.
实施例Example
一种有机废气催化降解装置,主要用于对有机废气进行净化,通过吸附和催化降解的方式使废气达到排放标准,下面对其具体结构和工作原理进行详细描述。An organic waste gas catalytic degradation device is mainly used for purifying organic waste gas, and makes the waste gas meet the emission standard by means of adsorption and catalytic degradation. The specific structure and working principle of the device are described in detail below.
如图1至图3所示,该装置主要包括箱体1、基板4、过滤套筒5、紫外线灯管6和红外线灯管7。其中,箱体1的两侧分别装有进气端2和出气端3。基板4安装在箱体1靠近进气端2的一侧,过滤套筒5、紫外线灯管6和红外线灯管7均固定安装在基板4上,过滤套筒5的壁面上覆盖有催化剂且具有供废气穿过的滤孔。As shown in FIGS. 1 to 3 , the device mainly includes a
具体的,基板4上设有用于安装过滤套筒5的过滤套筒安装孔41、用于安装紫外线灯管6的紫外线灯管6安装孔42以及用于安装红外线灯管7的红外线灯管7安装孔43。紫外线灯管6和红外线灯管7的端部分别与安装孔固定连接且为密封结构。如图4所示,过滤套筒5包括支撑骨架51和吸附滤网52,支撑骨架51固定安装在基板4上且端部固定连接过滤套筒安装孔41,吸附滤网52设置在支撑骨架51上且表面覆盖催化剂。Specifically, the
装置工作时,废气从进气端2经过滤套筒5,然后从出气端3排出,废气中的有机物分子被吸附至过滤套筒5的表面。紫外线灯管6的紫外光一方面使废气中的水分子分解形成具有强氧化性的羟基自由基,利用羟基自由基来将有机物分子降解为H2O和CO2,另一方面,紫外光照射到催化剂的表面,在加快H2O的分解同时有机分子也可以在催化剂的表面直接被氧化。而红外线灯管7的射线照射温度可到达120℃以上,能够使堆积在过滤套筒5表面的熔点较高的中间产物挥发掉,避免了中间产物堆积而导致的过滤套筒5表面催化剂失活以及堵塞滤孔的现象。尤其是,通过设置基板4将箱体1上端封闭,使得进气端2进来的废气必须从过滤套筒5进入箱体2内,有效地提高了对废气的净化效果。When the device is working, the exhaust gas passes through the
值得一提的是,由于红外线灯管7的重量一般较重,长期工作条件下容易从基板4上松动,因此本实施例在箱体1靠近出气端3的一侧装有固定架8,红外线灯管7靠近固定架8的一端安装在固定架8上。而为了方便红外线灯管7的安装,本实施例在固定架8上设有供红外线灯管7的端部伸入的凹槽。It is worth mentioning that since the weight of the infrared lamp 7 is generally heavier, it is easy to loosen from the
另外,为了提高废气在装置中的流动性,本实施例的进气端2沿箱体1至进气口方向逐渐减小,出气端3也沿箱体1至出气口方向的直径逐渐减小。In addition, in order to improve the fluidity of the exhaust gas in the device, the
为了提高催化降解效果,本实施例的过滤套筒5、紫外线灯管6和红外线灯管7均具有多个,在基板4上交叉布置。而为了提高紫外线灯管6和红外线灯管7的使用寿命,本实施例在紫外线灯管6和红外线灯管7的外侧罩有保护套。In order to improve the catalytic degradation effect, there are
综上所述,本实施例的一种有机废气催化降解装置,能够在完成对有机废物的催化降解的同时,避免中间产物堆积在催化剂表面,有效地提高了装置的催化效率。To sum up, the device for catalytic degradation of organic waste gas in this embodiment can complete the catalytic degradation of organic waste while avoiding the accumulation of intermediate products on the surface of the catalyst, thereby effectively improving the catalytic efficiency of the device.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and its embodiments have been schematically described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of creation of the present utility model, without creative design of the structural mode and embodiment similar to the technical solution, all should belong to the present utility model. protected range.
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