CN216315217U - Sausage rolling system - Google Patents

Abstract

The invention discloses a sausage rolling system, which aims to solve the technical problems of low efficiency and insufficient stability of the existing rolling machine. The sausage making machine comprises a dough sheet making mechanism, a sausage conveying mechanism and a rolling mechanism, wherein the dough sheet making mechanism and the sausage conveying mechanism are respectively connected with the rolling mechanism; the rolling mechanism comprises at least one group of sausage rolling unit, the sausage rolling unit comprises a lifting module, a rolling roller module and a chain net module, the lifting module is used for driving the rolling roller module to move up and down, the rolling roller module is used for blocking and rolling sausages and dough sheets, and the chain net module is connected to the rear end of the rolling roller module. The invention has the beneficial effects that: the rolling efficiency is high, the stability is strong, and the product quality is good.

Description

Sausage rolling system

Technical Field

The invention relates to the technical field of food machinery, in particular to a sausage rolling system.

Background

In order to improve the production efficiency and realize automation, the applicant proposes a rolling machine (see chinese patent document with publication number CN 112655978A), which includes a rolling mechanism, a dough sheet conveying mechanism and a sausage conveying mechanism, wherein the rolling mechanism includes a plurality of rolling drums arranged in parallel, each rolling drum surrounds a rolling slot, a lower port of a guide slot in the sausage conveying mechanism is provided with an intestine blocking roller, so that sausages in the guide slot can be released one by one, and the sausages can be automatically added into the rolling slot.

However, in practical application, the applicant finds that the rolling machine still has the following defects: 1. the belt conveyor is matched with a winding roller to form a winding roller chamber, the dough belt can be wound for 2 circles, the air cylinder can be pulled back to act, the winding time is too long, and the productivity is not high (the single side is less than or equal to 25/min); 2. during the sausage rolling, the flour tapes are possibly stuck on the rolling roller; 3. the structure of the intestine is small in volume and low in stability.

Disclosure of Invention

The invention provides a sausage rolling system, which aims to solve the technical problems of low efficiency and insufficient stability of the existing rolling machine.

In order to solve the technical problems, the invention adopts the following technical scheme:

designing a sausage rolling system, which comprises a dough sheet manufacturing mechanism, a sausage conveying mechanism and a rolling mechanism, wherein the dough sheet manufacturing mechanism and the sausage conveying mechanism are respectively connected with the rolling mechanism; the rolling mechanism comprises at least one group of sausage rolling unit, the sausage rolling unit comprises a lifting module, a rolling roller module and a chain net module, the lifting module is used for driving the rolling roller module to move downwards, the rolling roller module is used for driving the sausage to rotate to complete initial rolling, and the chain net module is connected to the rolling roller module and used for completing subsequent rolling of the sausage. The rolling roller module falls to be close to contact with the conveyor belt, the dough cover below the sausage is rolled up, the dough cover is rolled on the sausage, the sausage rotates along with the sausage, the rolling roller module rises after the sausage is rolled for 3/4 circles at the rolling roller, the sausage and the dough cover are conveyed backwards, the sausage is pressed down by the self weight of a subsequent chain net and moves along with the belt conveyor, and subsequent rolling is automatically completed; compared with the existing equipment which needs to be released only by winding the sausages for 2 circles at the winding roller, the winding efficiency is improved (the single side is approximately 35/min and is improved by 40%), the existing winding roller is arranged on the step formed by the conveyor belt, the sausages wrapped by the dough belt after being wound need to fall by the step height, the sausage casing winding device moves up and down by the aid of the winding roller mechanism, the conveyor belt is not needed to form the step, and stable conveying is guaranteed.

Further, the winding roller module comprises a lower winding roller and an upper winding roller, the upper winding roller and the lower winding roller are arranged in contact with the surface of the sausage, the contact surface of the winding roller and the contact surface of the sausage are increased, slipping is prevented, and the stability of winding actions is further improved.

Furthermore, the dough sheet manufacturing mechanism comprises an embossing unit and a finishing unit, the embossing unit comprises an inverted Z-shaped belt and an embossing roller, the embossing roller is arranged at the tail end of the inverted Z-shaped belt, embossing is carried out on the back of the incoming dough belt, therefore, the pattern of the subsequently rolled hot dog roll faces outwards, and the pattern of the outer surface of the manufactured hot dog roll is obvious. The trimming unit comprises a fixed-width cutter and a fixed-length cutter, the fixed-width cutter comprises two cutter wheels which are oppositely arranged, and the fixed-length cutter is connected with a controller used for controlling the length of a tangent plane. The dough sheet preparation mechanism still includes recovery unit, and recovery unit includes conveying roller and recovery area, and the conveying roller sets up in recovery area top in order to transmit the dough sheet that surely wide cutter downcuts to recovery area and retrieve. The noodle belt with proper length and width can be manufactured according to the diameter of the sausage, and cut excess materials are automatically recovered.

Further, send intestines mechanism including storing up intestines unit, pass intestines unit, intestines unit down, pass the intestines unit and set up between storing up intestines unit and intestines unit down, pass the intestines unit and include the conveying chute, be equipped with width regulation baffle on the conveying chute. The length of conveying chute sets up to 100 and supplyes 200mm, keeps in 7 ~ 8 sausages, compares current channel length limit short, can avoid the sausage surface to cross glutinous, because of self pushes down gravity not enough to depend on the outer wall, causes the gesture unstable.

Further, the intestine storage unit comprises a vibration disc, and the vibration disc is connected with a conveying channel corresponding to the conveying chute. The vibration plate has the advantages that the sausage storage amount is increased, the vibration plate is more stable than a cylinder structure, and the mechanism cannot stop due to the cylinder.

Further, the sausage discharging unit comprises a nylon wheel, a groove matched with the sausage in shape is formed in the nylon wheel, and an arc-shaped baffle is arranged on the outer side of the groove. The back part of the lower intestine unit is connected with an intestine pressing belt. The nylon wheel is simple to manufacture and easy to clean, sausages can be directly pressed on the flour belt and then pressed by the sausage pressing belt, and the stability of subsequent sausage rolling is improved.

Compared with the prior art, the invention has the beneficial technical effects that:

1. the rolling is of an edge-lifting type, the edge of the dough belt is lifted by the rolling roller to roll the sausage, the rolling mechanism is lifted after the sausage is rolled for 3/4 circles, the sausage and the dough belt are conveyed backwards and pressed down by the self weight of a subsequent chain net, the rolling efficiency is improved (the single edge is approximately 35/min and is improved by 75%), the added round strip belt group can play a role in fixing the sausage, the subsequent rolling is convenient, the rolling part is driven independently, the interference between the rolling part and the round strip belt group is avoided, and the stability of the mechanism is further improved.

2. The invention is provided with the fixed-length cutter, the fixed-width cutter and the flour belt recovery roller, so that the flour belt with proper length and width can be manufactured according to the diameter of the sausage, and cut excess materials are automatically recovered.

3. The invention arranges the vibrating disk as the intestine storage unit, the intestine storage amount is increased, and the stability is stronger.

4. The invention reduces the length of the conveying chute, avoids the adhesion caused by excessive sausage in the middle, and the width of the chute is adjustable so as to adapt to sausages of different specifications.

5. The lower sausage unit of the invention adopts a nylon wheel, changes the original inclination into the vertical one, and can directly press the sausage on the flour belt by matching with the subsequent dough rolling, so that the sausage is relatively fixed on the flour belt.

Drawings

Fig. 1 is a schematic structural diagram of the sausage rolling system.

Fig. 2 is a schematic structural diagram of an embossing unit of the sausage rolling system of the invention.

Fig. 3 is a schematic structural diagram of a trimming unit of the sausage rolling system of the invention.

Fig. 4 is a schematic structural diagram of a sausage storage unit of the sausage rolling system.

Fig. 5 is a schematic structural diagram of a sausage conveying unit of the sausage rolling system.

Fig. 6 is a schematic structural diagram of a lower intestine unit of the sausage rolling system of the invention.

Fig. 7 is a schematic structural diagram of a rolling mechanism of the sausage rolling system.

Fig. 8 is a schematic structural diagram of a sausage rolling unit of the sausage rolling system.

Fig. 9 is a schematic structural view of an embossing unit in embodiment 2 of the present invention.

Fig. 10 is a schematic structural view of an intestine conveying unit in example 2 of the present invention.

In the figure, an embossing unit 1, an inverted zigzag belt 101, an embossing roller 102, a surface belt 103, an inclined plate 104, a width fixing unit 2, a recovery unit 3, a conveying roller 301, a recovery belt 302, a bevel gear 303, a width fixing cutter 201, a cutter wheel 2011, a length fixing cutter 202, a length fixing unit 4, a sausage storage unit 5, a vibration disc 501, a sausage conveying unit 6, a conveying chute 601, a width adjusting baffle 602, a vertical groove 603, a sausage discharging unit 7, a nylon wheel 701, a groove 702, an arc baffle 703, a sausage pressing belt 704, a belt motor 705, a rolling mechanism 8, a lifting module 801, a rolling roller module 802, a chain net module 803, a rolling roller 804, an upper rolling roller 805, a sensor 806, a chain net 9 and a conveying belt 10 are arranged.

Detailed Description

The following examples are intended to illustrate the present invention in detail and should not be construed as limiting the scope of the present invention in any way.

Example 1: a sausage rolling mechanism is disclosed, referring to fig. 1 to 8, and comprises a dough sheet making mechanism, a sausage conveying mechanism and a rolling mechanism, wherein the dough sheet making mechanism makes dough sheets wrapped outside sausages and conveys the dough sheets to the rolling mechanism, the sausage conveying mechanism conveys the sausages to the rolling mechanism, at the moment, the dough sheets and the sausages are rolled together in the rolling mechanism, and the dough sheets are wrapped on the surfaces of the sausages.

The dough sheet manufacturing mechanism comprises an embossing unit 1, a width fixing unit 2, a recovery unit 3 and a length fixing unit 4, the structure of the embossing unit 1 is shown in figure 2, the embossing unit comprises a reverse Z-shaped belt 101 and an embossing roller 102, the embossing roller 102 is arranged at the tail end of the right side of the reverse Z-shaped belt 101, embossing is carried out on the back side of an incoming dough belt 103, the pattern of a subsequently rolled hot dog roll is outward, and the pattern of the outer surface of the manufactured hot dog roll is obvious. Patterned roll 102 can be quickly replaced to accommodate different web embossing shapes.

The structure of the width fixing unit 2, the recovery unit 3 and the length fixing unit 4 is shown in fig. 3, the width fixing unit 2 comprises a width fixing cutter 201, the width fixing cutter 201 comprises two cutter wheels 2011 which are oppositely arranged, and a dough belt with a proper length and width can be manufactured according to the diameter of sausage by adjusting the distance between the two cutter wheels 2011. In the present embodiment, two channels are shared and rolled simultaneously, so that two sets of constant-width cutters 201 are used to cut two strips of left and right fabric. The recovery unit 3 includes a conveying roller 301 provided above the recovery belt 302 and a recovery belt 302, and an excess surface sheet cut by the constant-width cutter 201 is wound upward on the conveying roller 301, transferred to the recovery belt 302 by the conveying roller 301, and recovered by the recovery belt 302. The conveying roller 301 is driven by a motor connected to the right bevel gear 303, or may be directly driven by a motor connected thereto. The fixed-length unit 4 includes a fixed-length cutter 402, one end of the fixed-length cutter 402 is connected to a servo motor to drive the fixed-length cutter 402 to rotate, the fixed-length cutter 402 rotates after the dough belt passes through the required length to fall down to cut off the dough belt, or a sliding groove may be formed in one side of the fixed-length cutter 402, and the servo motor drives the fixed-length cutter 402 to move up and down to cut off the dough belt.

The intestine conveying mechanism is shown in fig. 4 and 5 and comprises an intestine storage unit 5, an intestine conveying unit 6 and a intestine discharging unit 7, wherein the intestine storage unit 5 comprises a vibrating disc 501, the intestine conveying unit 6 comprises a conveying chute 601, and the vibrating disc 501 is connected with a conveying channel 502 corresponding to the conveying chute 601. Adopt vibration dish 501 to make the intestines volume of storing up increase, less artifical material loading number of times, it is more stable than the cylinder structure moreover, can not lead to the mechanism to stop because of the cylinder reason. The transfer channel 502 and the transfer chute 601 are similarly provided in two lines for feeding the intestines simultaneously.

The conveying chute 601 is provided with a width adjusting baffle 602, the width adjusting baffle 602 is a sheet right-angle plate, the bottom of the width adjusting baffle is fixed on one side of the conveying chute 601 through screws, and the width of the conveying chute 601 is adjusted through the fixing position of the adjusting screws so as to adapt to the roast sausages with different lengths. The length of the conveying chute 601 is set to be 100-200mm (150 mm in the embodiment), 7-8 sausages are temporarily stored, and compared with the existing passage length, the conveying chute is short in edge, so that the phenomenon that the outer surfaces of the sausages are too sticky and are attached to the outer wall due to insufficient self-pressing gravity, and the posture is unstable is avoided.

Lower intestines unit 7 is seen in fig. 6, and comprises a cylindrical nylon wheel 701, wherein a groove 702 matched with the sausage shape is formed in the nylon wheel 701, an arc-shaped baffle 703 is arranged on the outer side of the groove 702, the nylon wheel 701 is driven by a motor positioned above the nylon wheel through a belt, the nylon wheel is manufactured simply and easily by adopting a 4-groove integrated nylon wheel, the stability of the lower intestines is increased, the nylon wheel and the motor are of a vertical structure, and the sausage is rolled by matching with the subsequent incoming noodles, so that the sausage can be directly pressed on the noodle belt, and the sausage is relatively fixed on the noodle belt. A sausage pressing belt 704 is connected to the rear portion of the nylon wheel 701, the sausage pressing belt 704 is not connected to the nylon wheel 701, but is a mounting plate on one common side (not shown in the figures for convenience), and the sausage pressing belt 704 is driven by a belt motor 705. After the sausage is released from the nylon wheel 701, the sausage is pressed on the flour belt through the sausage pressing belt 704, so that the stability of subsequent sausage rolling is improved.

The rolling mechanism 8 is shown in fig. 7 and 8, and comprises two groups of rolling units, each rolling unit comprises a lifting module 801, a rolling roller module 802 and a chain net module 803, each lifting module 801 comprises a lifting cylinder for driving the rolling roller module to move up and down, each chain net module comprises a chain net 9 hung at the rear end of the rolling roller module 802, each rolling roller module 802 comprises a lower rolling roller 804 and an upper rolling roller 805, each of the lower rolling roller 804 and the upper rolling roller 805 can be in contact with the surface of the sausage, one middle rolling roller can be additionally arranged between the lower rolling roller 804 and the upper rolling roller 805, the contact surfaces of the plurality of rolling rollers and the sausage are increased, slipping is prevented, and the stability of rolling action is improved. The front end of the roller module 802 is also provided with a sensor 806, which controls the cylinder to lift by detecting the supplied materials. The rolling units on the two channels are independent pieces, and have no interference with each other, and even if the machine is stopped at one side, the other side is not affected. The rolling process of the rolling roller module 802 is edge-lifted type, the sausage is rolled 3/4 circles at the rolling roller, the rolling roller module 802 is lifted, the sausage is pressed down by the self weight of the subsequent chain net 9 and automatically rolled along with the movement of the belt conveyor, the original rolling process that the sausage can be released after 2 circles of rolling is changed, and the rolling efficiency is improved (the single edge is approximately 35 per minute, and is improved by 75%). And original module position of beating a roll is higher, and the sausage need drop to the conveyer belt, and the sausage is all on the conveyer belt from beginning to end in this embodiment, and is more stable.

The operation and use method of the sausage rolling system comprises the following steps: the dough belt is conveyed into a conveying belt 10 from an embossing unit 1 on the right side, patterns are pressed on the back of the dough belt by the embossing unit 1, then the dough belt is cut into two dough belts with the width meeting the requirement through a fixed-width unit 2, cut redundant fabrics are recovered by a recovery unit 3 and returned to the embossing unit 1 for reuse, the cut dough belts are cut into a plurality of sections through a fixed-length unit 4, then the cut dough belts enter a rolling mechanism 8, sausages transferred by a sausage conveying unit 6 fall on the dough belt at the moment, and the sausages are rolled together by the rolling mechanism 8 and a chain net 9.

Example 2: basically the same as in example 1, except that the conveying chute 601 is connected to a vertical trough 603, see fig. 9, and the sausages are smoothly moved downwards by their own weight, so that the chute can accommodate more sausages, but the vertical trough is too steep, which may cause insufficient stability, and the sausages may be stuck due to a large pressure between them.

In addition, in the present embodiment, the embossing roll 102 is provided at the inclined part of the inverted Z-shaped belt 101, referring to fig. 10, the inclined part of the inverted Z-shaped belt 101 is provided with the inclined plate 104, and the embossing roll 102 embosses the back surface of the surface belt when the surface belt passes through the upper surface of the inclined plate 104, but in this way, the angle at which the surface belt is bent is too large to be advantageous for its conveyance.

While the present invention has been described in detail with reference to the drawings and the embodiments, those skilled in the art will understand that various specific parameters in the above embodiments can be changed without departing from the spirit of the present invention, and a plurality of specific embodiments are formed, which are common variation ranges of the present invention, and will not be described in detail herein.

Claims (9)

1. The sausage rolling system is characterized by comprising a conveying belt, a dough sheet manufacturing mechanism, a sausage conveying mechanism and a rolling mechanism, wherein the dough sheet manufacturing mechanism and the sausage conveying mechanism are respectively connected with the conveying belt to enable sausages to be placed on wrappers, the conveying belt is used for conveying the sausages and the wrappers, the rolling mechanism comprises at least one group of sausage rolling unit, the sausage rolling unit comprises a lifting module, a rolling roller module and a chain net module, the lifting module is used for driving the rolling roller module to move downwards, the rolling roller module is used for driving the sausages to rotate to complete initial rolling, and the chain net module is connected to the rolling roller module and used for completing subsequent rolling of the sausages.

2. The sausage reeling system of claim 1, wherein the roller module comprises a lower roller and an upper roller, both of which are disposed in contact with the sausage surface.

3. The sausage rolling system according to claim 1, wherein the dough sheet making mechanism comprises an embossing unit and a trimming unit, the embossing unit comprises an inverted Z-shaped belt and an embossing roller, the embossing roller is arranged at the tail end of the inverted Z-shaped belt, the trimming unit comprises a fixed-width cutter and a fixed-length cutter, the fixed-width cutter comprises two cutter wheels which are oppositely arranged, and the fixed-length cutter is connected with a controller for controlling the length of a tangent plane.

4. The sausage rolling system according to claim 3, wherein the dough sheet making mechanism further comprises a recovery unit, the recovery unit comprises a conveying roller and a recovery belt, and the conveying roller is arranged above the recovery belt to transfer the dough sheet cut by the constant-width cutter to the recovery belt for recovery.

5. The sausage rolling system of claim 1, wherein the sausage feeding mechanism comprises a sausage storage unit, a sausage conveying unit and a sausage discharging unit, the sausage conveying unit is arranged between the sausage storage unit and the sausage discharging unit, the sausage conveying unit comprises a conveying chute, and a width adjusting baffle is arranged on the conveying chute.

6. The sausage rolling system of claim 5, wherein the sausage storage unit comprises a vibrating plate to which a conveying channel corresponding to the conveying chute is connected.

7. The sausage rolling system according to claim 5, wherein the lower sausage unit comprises a nylon wheel, the nylon wheel is provided with a groove matched with the sausage shape, and the outer side of the groove is provided with an arc-shaped baffle.

8. The sausage rolling system of claim 5, wherein a sausage pressing belt is connected to the rear part of the lower sausage unit.

9. The sausage winding system of claim 5, wherein the length of the transfer chute is 100-200 mm.

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