CN216302685U - Automatic fluorescent powder filling device - Google Patents
Automatic fluorescent powder filling device Download PDFInfo
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- CN216302685U CN216302685U CN202122284533.5U CN202122284533U CN216302685U CN 216302685 U CN216302685 U CN 216302685U CN 202122284533 U CN202122284533 U CN 202122284533U CN 216302685 U CN216302685 U CN 216302685U
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Abstract
The utility model discloses an automatic fluorescent powder filling device which comprises a material lifting and pouring mechanism and a material falling cylinder, wherein the material lifting and pouring mechanism lifts a fluorescent powder barrel to the same height as the material falling cylinder, fluorescent powder in the fluorescent powder barrel is poured into the material falling cylinder, the fluorescent powder in the material falling cylinder falls into material dividing cylinders through pipelines according to self weight, a material discharging pipeline is arranged below each material dividing cylinder, a crucible intercepting mechanism which corresponds to the material dividing cylinders one by one is arranged on a conveying mechanism, the conveying mechanism is used for conveying a plurality of crucibles to enable the crucibles to pass below the material discharging pipelines, the crucible intercepting mechanism is used for intercepting and positioning the crucibles below the material discharging pipelines when the crucibles are conveyed to the positions below the material discharging pipelines by the conveying mechanism, a material discharging mechanism is arranged in each material dividing cylinder, and the material discharging mechanism quantitatively discharges the fluorescent powder in the material dividing cylinders to the crucibles below the material discharging pipelines. The automatic filling machine disclosed by the utility model can be used for realizing automatic filling, saving the labor cost and improving the unit yield, thereby improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of fluorescent powder charging equipment, in particular to an automatic fluorescent powder filling device.
Background
At present, fluorescent powder fills and mainly relies on artifical manual completion to pack in the crucible, the speed of packing relies on staff's proficiency, and after packing the fluorescent powder partial shipment in a bucket fluorescent powder storage bucket to a plurality of crucibles, need rely on the workman to transport new fluorescent powder storage bucket to artifical filling station again, make things convenient for workman partial shipment fluorescent powder once more, it is visible, artifical manual completion is packed the production process and is not continuous, in addition, current fluorescent powder packs the process, the fluorescent powder easily floats dirt, cause certain harm to staff's health, for solving above-mentioned technical problem, it is necessary to improve prior art.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention provides an automatic fluorescent powder filling device, and the technical problems to be solved by the present invention are: how to realize the automatic split charging of the fluorescent powder in the fluorescent powder material barrel into a plurality of crucibles.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an automatic fluorescent powder filling device comprises:
a material lifting and pouring mechanism;
a blanking barrel;
the material lifting and pouring mechanism is used for lifting the fluorescent powder barrel to the same height as the blanking barrel, and fluorescent powder in the fluorescent powder barrel is poured into the blanking barrel;
a plurality of material separating barrels are arranged below the material dropping barrel, and the material dropping barrel is communicated with the material separating barrels through pipelines;
the fluorescent powder in the charging barrel falls into the material distributing barrel through the pipeline according to the self weight;
a discharge pipeline is arranged below each material distribution barrel;
a conveying mechanism;
the conveying mechanism is provided with crucible intercepting mechanisms which correspond to the material distributing cylinders one by one;
the conveying mechanism is used for conveying the plurality of crucibles to enable the plurality of crucibles to pass below the discharging pipeline;
the crucible intercepting mechanism is used for intercepting and positioning the crucible below the discharge pipeline when the crucible is conveyed to the position below the discharge pipeline by the conveying mechanism;
and a discharging mechanism is arranged in each material distributing cylinder and is used for quantitatively discharging the fluorescent powder in the material distributing cylinder to a crucible below the discharging pipeline.
Further, it includes to carry material pouring mechanism:
two supports;
two ends of the driving rod correspond to the two support seats one by one and are connected with the two support seats in a rotating mode;
the driving rod is sleeved and fixedly provided with two driving chain wheels;
each support is also rotationally connected with a driven chain wheel, the two driving chain wheels correspond to the two driven chain wheels one by one, and a chain is sleeved between each driving chain wheel and each driven chain wheel;
a lifting rod is arranged between the two chains, one end of the lifting rod is connected with one chain link of one chain, and the other end of the lifting rod is connected with one chain link of the other chain;
a lifting basket for receiving a phosphor bucket;
two connecting plates are arranged between the lifting basket and the lifting rod, one end of each connecting plate is pivoted with the lifting basket, and the other end of each connecting plate is pivoted with the lifting rod;
one end of the lifting basket is provided with a blocking block.
Further, the fluorescent powder conveying device of the semicircular groove type further comprises a linear conveying mechanism, and the linear conveying mechanism is used for conveying the fluorescent powder barrel into the lifting basket.
Further, the linear conveying mechanism is a roller conveying line.
Furthermore, the blanking barrel is provided with an air hammer vibrator, and the air hammer vibrator is used for vibrating the fluorescent powder to the material separating barrel and preventing the fluorescent powder from being adhered to the inner wall of the blanking barrel.
Furthermore, the automatic fluorescent powder filling device further comprises a floating dust anti-overflow mechanism, the floating dust anti-overflow mechanism comprises a vacuum tube and a negative pressure pump, one end of the vacuum tube is communicated with the blanking barrel, and the other end of the vacuum tube is communicated with the negative pressure pump.
Further, the conveying mechanism is a belt conveyor.
Furthermore, the crucible intercepting mechanism comprises two oppositely-arranged intercepting and positioning assemblies, each intercepting and positioning assembly comprises an air cylinder and a V-shaped clamping block connected with the movable part of the air cylinder, and the crucible intercepting mechanism is used for clamping and positioning the crucible between the two V-shaped clamping blocks through the two V-shaped clamping blocks.
Further, the discharging mechanism is a screw type conveyor.
The utility model has the beneficial effects that:
the fluorescent powder pouring mechanism lifts the fluorescent powder barrel to the height same as that of the blanking barrel, fluorescent powder in the fluorescent powder barrel is poured into the blanking barrel, a plurality of material distributing barrels are arranged below the material distributing barrel, the material distributing barrel is communicated with the material distributing barrels through pipelines, the fluorescent powder in the material distributing barrel falls into the material distributing barrel through the pipelines according to the dead weight, a discharge pipeline is arranged below each material distributing barrel, the conveying mechanism is provided with crucible intercepting mechanisms in one-to-one correspondence with the material distributing barrels, the conveying mechanism is used for conveying a plurality of crucibles to enable the crucibles to pass below the discharge pipeline, the crucible intercepting mechanisms are used for intercepting and positioning the crucibles below the discharge pipeline when the crucibles are conveyed below the discharge pipeline by the conveying mechanism, a material discharging mechanism is arranged in each material distributing barrel, and the material discharging mechanism discharges the fluorescent powder in the material distributing barrel to the crucibles below the discharge pipeline in a fixed amount. By improving the process of filling materials before sintering the fluorescent powder, automatic filling is realized, the labor cost is saved, the unit yield is improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of another aspect of the present invention;
FIG. 3 is a schematic view of a lifting basket according to the present invention;
FIG. 4 is a schematic diagram of the lifting and dumping mechanism lifting the dump basket.
Reference numerals:
1. a material lifting and pouring mechanism; 2. a discharging barrel; 3. a fluorescent powder material barrel; 4. a material separating barrel; 5. a discharge pipeline; 6. a crucible intercepting mechanism; 7. a crucible; 8. a support; 9. a drive sprocket; 10. a driven sprocket; 11. a chain; 12. a lifting bar; 13. lifting the basket; 14. a connecting plate; 15. a blocking block; 16. positioning blocks; 17. a roller conveyor line; 18. a vacuum tube; 19. a belt conveyor; 20. intercepting a positioning component; 21. and a V-shaped clamping block.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below with reference to specific embodiments and drawings, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
It will be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "top," "inner," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the utility model and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the utility model.
The terms "first", "second" and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", "third" may explicitly or implicitly include one or more of the features. In the description of the present invention, a "set" means two or more unless otherwise specified.
Examples
As shown in fig. 1 to 4, an automatic phosphor powder filling apparatus includes:
a material lifting and pouring mechanism 1;
a charging barrel 2;
the material lifting and pouring mechanism 1 can lift the fluorescent powder barrel 3 to the same height as the blanking barrel 2, and fluorescent powder in the fluorescent powder barrel 3 is poured into the blanking barrel 2;
a plurality of material distributing barrels 4 are arranged below the blanking barrel 2, and the blanking barrel 2 is communicated with the material distributing barrels 4 through pipelines;
the fluorescent powder in the charging barrel 2 falls into the material distributing barrel 4 through a pipeline according to the self weight;
a discharge pipeline 5 is arranged below each material distribution barrel 4;
a conveying mechanism;
the conveying mechanism is provided with crucible intercepting mechanisms 6 which correspond to the material separating cylinders 4 one by one;
the conveying mechanism conveys the plurality of crucibles 7 to enable the plurality of crucibles 7 to pass below the discharging pipeline 5;
the crucible intercepting mechanism 6 is used for intercepting and positioning the crucible 7 below the discharge pipeline 5 when the crucible 7 is conveyed below the discharge pipeline 5 by the conveying mechanism;
a discharging mechanism is arranged in each material separating cylinder 4, and the discharging mechanism can quantitatively discharge the fluorescent powder in the material separating cylinder 4 to a crucible 7 below the discharging pipeline 5. By improving the process of filling materials before sintering the fluorescent powder, automatic filling is realized, the labor cost is saved, the unit yield is improved, and the production efficiency is improved. Staff do not directly contact with the fluorescent powder, and adverse effects caused by the fluorescent powder materials are reduced.
In this embodiment, as shown in fig. 1-2, the material lifting and pouring mechanism 1 specifically includes:
two supports 8;
two ends of the driving rod correspond to the two supports 8 one by one and are connected in a rotating way;
the driving rod is sleeved and fixedly provided with two driving chain wheels 9;
each support 8 is also rotatably connected with a driven sprocket 10, the two driving sprockets 9 correspond to the two driven sprockets 10 one by one, and a chain 11 is sleeved between each driving sprocket 9 and each driven sprocket 10;
a lifting rod 12 is arranged between the two chains 11, one end of the lifting rod 12 is connected with a chain link of one chain 11, and the other end of the lifting rod 12 is connected with a chain link of the other chain 11;
a lifting basket 13, said lifting basket 13 for receiving the phosphor bucket 3;
two connecting plates 14 are arranged between the lifting basket 13 and the lifting rod 12, one end of each connecting plate 14 is pivoted with the lifting basket 13, and the other end of each connecting plate 14 is pivoted with the lifting rod 12;
one end of the lifting basket 13 is provided with a stopper 15.
The concrete motion process of the material lifting and pouring mechanism 1 is as follows (as shown in fig. 4):
1. the motor drives the driving rod to rotate, the driving rod drives the driving chain wheel 9 to rotate, and then the chain 11 is driven to move upwards, so that the lifting rod 12 and the lifting basket 13 connected with the lifting rod 12 are driven to move upwards, and the fluorescent powder barrel 3 in the lifting basket 13 moves upwards along with the lifting rod;
2. when the blocking block 15 disposed at one end of the lifting basket 13 is blocked by the positioning block 16, but the lifting rod 12 keeps moving up the lifting basket 13 and starts to rotate around the lifting rod 12, so as to pour into the blanking barrel 2, the phosphor barrel 3 in the lifting basket 13 is poured along with the lifting rod, that is, the phosphor in the phosphor barrel 3 can be poured into the blanking barrel 2;
3. the driving rod is driven by the motor to rotate reversely, the driving rod drives the driving sprocket 9 to rotate reversely, and then drives the chain 11 to move down, the lifting rod 12 and the lifting basket 13 connected with the lifting rod 12 move down, the lifting basket 13 is restored to the initial state (as shown in fig. 2), and a new phosphor material barrel 3 can enter the lifting basket 13.
In this embodiment, as shown in fig. 1-2, the phosphor conveying device of the half-round groove type further includes a linear conveying mechanism, and the linear conveying mechanism conveys the phosphor material barrel 3 into the lifting basket 13. Further, the linear conveying mechanism is a roller conveying line 17.
In the present embodiment, as shown in fig. 1-2, the blanking barrel 2 is provided with an air hammer vibrator, which can vibrate the phosphor powder to be dropped into the material separating barrel 4, and at the same time, prevent the phosphor powder from adhering to the inner wall of the blanking barrel 2. The automatic fluorescent powder filling device also comprises a floating dust anti-overflow mechanism, the floating dust anti-overflow mechanism comprises a vacuum tube 18 and a negative pressure pump, one end of the vacuum tube 18 is communicated with the blanking barrel 2, and the other end of the vacuum tube 18 is communicated with the negative pressure pump. The vacuum tube 18 and the negative pressure pump are used for generating a negative pressure state in the blanking cylinder 2 to prevent the fluorescent powder from flying dust.
In this embodiment, the conveying mechanism may be a conventional belt conveyor 19.
In the embodiment, as shown in fig. 1-2, the crucible intercepting mechanism 6 includes two oppositely disposed intercepting and positioning assemblies 20, each intercepting and positioning assembly 20 includes a cylinder and a V-shaped clamping block 21 connected to a movable portion of the cylinder, and the crucible intercepting mechanism 6 can clamp and position the crucible 7 between the two V-shaped clamping blocks 21 through the two V-shaped clamping blocks 21 so as to complete the intercepting and positioning of the crucible 7 below the discharge pipe 5 when the crucible 7 is conveyed below the discharge pipe 5 by the conveying mechanism.
In this embodiment, the material discharge mechanism is a screw conveyor, and the specific structure can refer to the patent application of the utility model of an automatic conveying mechanism for drum screw type fabrics with patent publication number CN85106035A, and therefore, the detailed description thereof is omitted here.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. The automatic fluorescent powder filling device is characterized by comprising:
a material lifting and pouring mechanism;
a blanking barrel;
the material lifting and pouring mechanism is used for lifting the fluorescent powder barrel to the same height as the blanking barrel, and fluorescent powder in the fluorescent powder barrel is poured into the blanking barrel;
a plurality of material separating barrels are arranged below the material dropping barrel, and the material dropping barrel is communicated with the material separating barrels through pipelines;
the fluorescent powder in the charging barrel falls into the material distributing barrel through the pipeline according to the self weight;
a discharge pipeline is arranged below each material distribution barrel;
a conveying mechanism;
the conveying mechanism is provided with crucible intercepting mechanisms which correspond to the material distributing cylinders one by one;
the conveying mechanism is used for conveying the plurality of crucibles to enable the plurality of crucibles to pass below the discharging pipeline;
the crucible intercepting mechanism is used for intercepting and positioning the crucible below the discharge pipeline when the crucible is conveyed to the position below the discharge pipeline by the conveying mechanism;
and a discharging mechanism is arranged in each material distributing cylinder and is used for quantitatively discharging the fluorescent powder in the material distributing cylinder to a crucible below the discharging pipeline.
2. The automatic phosphor powder filling device according to claim 1, wherein the material lifting and pouring mechanism comprises:
two supports;
two ends of the driving rod correspond to the two support seats one by one and are connected with the two support seats in a rotating mode;
the driving rod is sleeved and fixedly provided with two driving chain wheels;
each support is also rotationally connected with a driven chain wheel, the two driving chain wheels correspond to the two driven chain wheels one by one, and a chain is sleeved between each driving chain wheel and each driven chain wheel;
a lifting rod is arranged between the two chains, one end of the lifting rod is connected with one chain link of one chain, and the other end of the lifting rod is connected with one chain link of the other chain;
a lifting basket for receiving a phosphor bucket;
two connecting plates are arranged between the lifting basket and the lifting rod, one end of each connecting plate is pivoted with the lifting basket, and the other end of each connecting plate is pivoted with the lifting rod;
one end of the lifting basket is provided with a blocking block.
3. The automatic phosphor powder filling apparatus according to claim 2, wherein the semicircular groove type phosphor powder conveying apparatus further comprises a linear conveying mechanism for conveying the phosphor powder barrel into the lifting basket.
4. The automatic phosphor powder filling apparatus according to claim 3, wherein the linear conveyor is a roller conveyor line.
5. The automatic phosphor powder filling device according to claim 1, wherein the blanking barrel is provided with an air hammer vibrator for vibrating and dropping the phosphor powder into the material dividing barrel while preventing the phosphor powder from adhering to the inner wall of the blanking barrel.
6. The automatic phosphor powder filling apparatus according to claim 1, further comprising a fly ash overflow preventing mechanism, wherein the fly ash overflow preventing mechanism comprises a vacuum tube and a negative pressure pump, one end of the vacuum tube is connected to the discharge tube, and the other end of the vacuum tube is connected to the negative pressure pump.
7. The automatic phosphor powder filling device according to claim 1, wherein the conveying mechanism is a belt conveyor.
8. The automatic phosphor powder filling device according to claim 1, wherein the crucible intercepting mechanism comprises two oppositely disposed intercepting and positioning assemblies, each intercepting and positioning assembly comprises a cylinder and a V-shaped clamping block connected with a movable part of the cylinder, and the crucible intercepting mechanism is used for clamping and positioning the crucible between the two V-shaped clamping blocks through the two V-shaped clamping blocks.
9. The automatic phosphor powder filling device according to claim 1, wherein the discharge mechanism is a screw conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122284533.5U CN216302685U (en) | 2021-09-18 | 2021-09-18 | Automatic fluorescent powder filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122284533.5U CN216302685U (en) | 2021-09-18 | 2021-09-18 | Automatic fluorescent powder filling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216302685U true CN216302685U (en) | 2022-04-15 |
Family
ID=81113260
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122284533.5U Active CN216302685U (en) | 2021-09-18 | 2021-09-18 | Automatic fluorescent powder filling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216302685U (en) |
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2021
- 2021-09-18 CN CN202122284533.5U patent/CN216302685U/en active Active
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