CN216298336U

CN216298336U - Welding device for splicing steel piles

Info

Publication number: CN216298336U
Application number: CN202122087280.2U
Authority: CN
Inventors: 廖云飞; 殷信刚; 莫日雄; 李晓燕; 刘凡; 陈继榜; 冯兆国; 林植鑫; 卢洪海; 陈典南; 杨伟麟; 张梓翔
Original assignee: Cccc South China Communications Construction Co ltd; Guangzhou Haoli Tools Co ltd; CCCC Guangzhou Dredging Co Ltd.
Current assignee: Cccc South China Communications Construction Co ltd; Guangzhou Haoli Tools Co ltd; CCCC Guangzhou Dredging Co Ltd.
Priority date: 2021-08-31
Filing date: 2021-08-31
Publication date: 2022-04-15
Anticipated expiration: 2031-08-31

Abstract

The utility model belongs to the field of steel rail splicing and welding, and particularly relates to a welding device for splicing steel piles, which comprises a base; the top fixed mounting of base has two sets of guide rails, the outside top joint of guide rail has the movable pulley, the top of movable pulley is equipped with the connection pad, the bottom fixed mounting of connection pad has four sets of coupling sleeve, four sets of coupling sleeve two liang are adjacent, and two sets of coupling sleeve of adjacent are located the both sides of movable pulley, the inboard fixed mounting of movable pulley has the transfer line, the outside and the inboard sliding connection of coupling sleeve of transfer line, the top fixed mounting of connection pad has the cassette, and is two sets of the top of cassette is provided with the piling bar to realized the function of random adjustment connection pad and two sets of cassettes position on the guide rail, when having solved the piling bar that should various length differ, can stably hold up the piling bar through removing the connection pad, thereby improved the application scope of device, increased its practicality.

Description

Welding device for splicing steel piles

Technical Field

The utility model relates to the field of splicing and welding of steel piles, in particular to a welding device for splicing steel piles.

Background

The steel pile light in weight, rigidity are good, and are better than the effect of concrete column for in some softer coastal cities of geology, all need the result of use better to obtain the steel pile, and the steel pile often transports and makes a lesson, and later rethread concatenation welding set links together the steel pile and uses.

In the existing splicing and welding process of the steel piles, components for fixing the steel piles cannot move and only the steel piles with preset lengths can be stably placed, so that the steel piles with different lengths cannot be well fixed; therefore, a welding device for splicing the steel piles is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

In order to make up for the defects of the prior art, the application range is low, and the problem that steel piles with different lengths cannot be corresponded is solved, the utility model provides a welding device for splicing the steel piles.

The technical scheme adopted by the utility model for solving the technical problems is as follows: the welding device for splicing the steel piles comprises a base; the top fixed mounting of base has two sets of guide rails, the outside top joint of guide rail has the movable pulley, the top of movable pulley is equipped with the connection pad, the bottom fixed mounting of connection pad has four sets of coupling sleeve, four sets of coupling sleeve two liang are adjacent, and two sets of coupling sleeve of adjacent are located the both sides of movable pulley, the inboard fixed mounting of movable pulley has the transfer line, the outside and the inboard sliding connection of coupling sleeve of transfer line, the top fixed mounting of connection pad has the cassette, and is two sets of the top of cassette is provided with the piling bar to realized the function of random adjustment connection pad and two sets of cassettes position on the guide rail, when having solved the piling bar that should various length differ, can stably hold up the piling bar through removing the connection pad, thereby improved the application scope of device, increased its practicality.

Preferably, the steel pile is welded through a welding part, the welding part comprises a steel rail, a transmission rack is fixedly mounted at the top end of the steel rail, two groups of advancing rollers are slidably connected to the outer side of the steel rail, connecting plates are arranged at the top ends and the bottom ends of the two groups of advancing rollers, the advancing rollers are slidably clamped with the connecting plates, a vertical rod is fixedly mounted at the top end of the connecting plate at the top end, two groups of extending plates are fixedly mounted at one side of the vertical rod, two groups of welding guns are fixedly mounted at the top ends of the extending plates by one end, an electric cabinet and a motor I are fixedly mounted at the top ends of the connecting plates at the top ends, the bottom end of the motor I is in transmission connection with a driving wheel, the driving wheel is in transmission connection with the transmission rack, fixed-point welding work is realized, and the problems that in the welding process, the welding guns need to be manually taken by an operator for operation, and the operation is labor-consuming and time are solved, thereby improving the working efficiency of welding.

Preferably, the outside sliding connection of cassette has the runner, runner and piling bar sliding connection, and the during operation, the setting of runner can be better place the piling bar, lets the piling bar can be in the central point of two sets of cassettes and puts.

Preferably, the inboard of base is provided with the reinforcing bar, and the during operation, the concatenation and the welded stability of steel pile can be guaranteed to firm base.

Preferably, a rotating shaft is arranged between the travelling roller and the connecting plate, and during work, friction between the travelling roller and the connecting plate is reduced through the rotating shaft, so that friction resistance of the travelling roller is reduced.

Preferably, a second motor is fixedly mounted on one side of the connecting disc, one end of the second motor is in transmission connection with a double-output-shaft reduction gearbox, and one ends of the two groups of transmission rods are in transmission connection with the double-output-shaft reduction gearbox.

Preferably, the folding plate is fixedly installed on the outer side of the steel rail and is in sliding connection with the travelling roller, and during operation, the folding plate is arranged to increase the rigidity of the steel rail and reduce the contact surface between the travelling roller and the steel rail, so that friction is reduced, and the travelling roller is assisted to move.

Preferably, the blocking block is fixedly mounted on the outer side of the transmission rod, and the connecting shaft sleeve is prevented from being separated outwards through the blocking block during operation.

The utility model has the advantages that:

1. the sliding wheel can move on the guide rail by matching with the sliding clamping arrangement of the sliding wheel and the guide rail, and the connection of the two groups of connecting shaft sleeves is matched, so that the sliding process of the sliding wheel cannot be hindered, and meanwhile, the sliding wheel can drive the connecting disc to continuously and freely slide on the base, so that the function of randomly adjusting the positions of the connecting disc and the two groups of clamping seats on the guide rail is realized, the problem that steel piles with different lengths can be stably supported by moving the connecting disc is solved, the application range of the device is improved, and the practicability is improved;

2. when the welding machine works, a steel rail is firstly cushioned upwards, then the motor is started to drive the driving wheel to rotate, the driving wheel is in transmission connection with the transmission rack, and meanwhile, the motor I can drive the connecting plate to horizontally move on the steel rail by matching with the arrangement of the two groups of travelling rollers, the motor I is a servo motor, so that the positions of the vertical rod and the extending plate can be adjusted at will, the welding machine can be used for welding a steel pile on the base at any place by matching with the welding machine on the extending plate, fixed-point welding work is realized, the problem that the welding machine needs to be manually taken by an operator to operate in the welding process, and the operation is labor-consuming and time-consuming is solved, and the welding work efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

FIG. 1 is a schematic front view of the first embodiment;

FIG. 2 is a schematic view of a connection structure between a base and a card socket according to the first embodiment;

FIG. 3 is an enlarged schematic view of a portion A of FIG. 2 according to an embodiment;

FIG. 4 is a schematic sectional side view of a rail and a traveling roller according to the first embodiment;

fig. 5 is a sectional structural view of a steel rail according to a second embodiment.

In the figure: 1. a base; 2. a guide rail; 3. a card holder; 4. steel piles; 5. an extension plate; 6. a vertical rod; 7. a welding gun; 8. an electric cabinet; 9. a first motor; 10. a drive rack; 11. a steel rail; 12. a traveling roller; 13. a double-output-shaft reduction box; 14. a rotating wheel; 15. a connecting disc; 16. a drive wheel; 17. a connecting plate; 18. connecting the shaft sleeve; 19. a second motor; 20. a sliding wheel; 21. a transmission rod; 22. a fixed mount; 23. a jack; 24. through the slot.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1-4, a welding device for splicing steel piles includes a base 1; the top end of the base 1 is fixedly provided with two groups of guide rails 2, the top end of the outer side of each guide rail 2 is clamped with a sliding wheel 20, the top end of each sliding wheel 20 is provided with a connecting disc 15, the bottom end of each connecting disc 15 is fixedly provided with four groups of connecting shaft sleeves 18, the four groups of connecting shaft sleeves 18 are adjacent in pairs, the two adjacent groups of connecting shaft sleeves 18 are positioned at two sides of each sliding wheel 20, the inner side of each sliding wheel 20 is fixedly provided with a transmission rod 21, the outer side of each transmission rod 21 is in sliding connection with the inner sides of the connecting shaft sleeves 18, the top end of each connecting disc 15 is fixedly provided with a clamping seat 3, the top ends of the two groups of clamping seats 3 are provided with steel piles 4, when the machine works, a plurality of steel piles 4 to be assembled are placed on the two groups of clamping seats 3, and the sliding wheels 20 and the guide rails 2 are matched with the sliding clamping arrangement, so that the sliding wheels 20 can move on the guide rails 2 to be matched with the connection of the two groups of connecting shaft sleeves 18, not only can not hinder the slip process of movable pulley 20, can let movable pulley 20 drive connection pad 15 continue the slip of freedom on base 1 simultaneously to realized adjusting the function of connection pad 15 and two sets of cassette 3 positions on guide rail 2 at will, when having solved the steel pile 4 that various lengths differ, can stably hold up steel pile 4 through removing connection pad 15, thereby improved the application scope of device, increased its practicality.

The steel pile 4 is welded through a welding part, the welding part comprises a steel rail 11, a transmission rack 10 is fixedly mounted at the top end of the steel rail 11, two groups of advancing rollers 12 are slidably connected to the outer side of the steel rail 11, connecting plates 17 are respectively arranged at the top end and the bottom end of the two groups of advancing rollers 12, the advancing rollers 12 are in sliding clamping connection with the connecting plates 17, a vertical rod 6 is fixedly mounted at the top end of the connecting plate 17 at the top end, two groups of extension plates 5 are fixedly mounted at one side of the vertical rod 6, two groups of welding guns 7 are fixedly mounted at the top end of the extension plates 5 close to one end, an electric cabinet 8 and a motor I9 are fixedly mounted at the top end of the connecting plate 17 at the top end, a driving wheel 16 is connected at the bottom end of the motor I9 in a transmission manner, the driving wheel 16 is in transmission connection with the transmission rack 10, the steel rail 11 is firstly padded up during work, and then the motor I9 is started to drive the driving wheel 16 to rotate, the transmission of cooperation drive wheel 16 and driving rack 10 is connected, cooperate two sets of gyro wheel 12's of marcing setting simultaneously, let one 9 of motors can drive connecting plate 17 and carry out the horizontal motion at rail 11, one 9 of motors is servo motor, thereby can adjust vertical pole 6 and extension 5's position at will, welder 7 on the cooperation extension 5, can carry out the welding in arbitrary place to piling 4 on the base 1, fixed point weldment work has been realized, the welding process has been solved, welder 7 needs the manual operation of taking of operator, lead to the hard problem of wasting time of operation, thereby welded work efficiency has been improved.

The outside sliding connection of cassette 3 has runner 14, and

runner

14 and 4 sliding connection of piling bar, and the during operation, the setting of runner 14 can be better places piling bar 4, lets piling bar 4 can be in the central point of two sets of cassettes 3 and puts.

The inboard of base 1 is provided with the reinforcing bar, and during operation, the concatenation and the welded stability of piling bar 4 can be guaranteed to firm base 1.

A rotating shaft is arranged between the advancing roller 12 and the connecting plate 17, and when the device works, friction between the advancing roller 12 and the connecting plate 17 is reduced through the rotating shaft, so that friction resistance of the advancing roller 12 is reduced.

One side of the connecting disc 15 is fixedly provided with a second motor 19, one end of the second motor 19 is in transmission connection with a double-output-shaft reduction gearbox 13, and one ends of two groups of transmission rods 21 are in transmission connection with the double-output-shaft reduction gearbox 13, so that in the working process, the second motor 19 can be started to drive the two groups of transmission rods 21 to rotate, and further drive the two groups of transmission rods 21 and the sliding wheel 20 to rotate, thereby realizing the mechanical driving of the sliding wheel 20 and ensuring the positioning effect of the clamping seat 3 to be more accurate.

The folding plate is fixedly installed on the outer side of the steel rail 11 and is in sliding connection with the advancing roller 12, and when the steel rail walking device works, the rigidity of the steel rail 11 is improved due to the arrangement of the folding plate, and the contact surface between the advancing roller 12 and the steel rail 11 is also reduced, so that friction is reduced, and the moving of the advancing roller 12 is assisted.

And a blocking block is fixedly arranged on the outer side of the transmission rod 21, and the connecting shaft sleeve 18 is prevented from being separated outwards through the blocking block during operation.

Example two

Referring to fig. 5, in a first comparative example, as another embodiment of the present invention, two sets of fixing frames 22 are fixedly installed near two ends of the inner side of the steel rail 11, a jack 23 is fixedly installed at the bottom end of each fixing frame 22, two sets of through grooves 24 are formed at the bottom end of the steel rail 11, and the bottom end of each jack 23 is connected to the through groove 24; when the lifting device works, the two groups of jacks 23 are operated to jack downwards, so that the steel rail 11 can be jacked upwards, the steel rail 11 can be adjusted to be in a horizontal state even on uneven ground, and the travelling roller 12 can move normally.

The working principle is that during working, a plurality of sections of steel piles 4 to be assembled are placed on the two groups of clamping seats 3, the sliding wheels 20 and the guide rails 2 are matched to be clamped and arranged in a sliding mode, the sliding wheels 20 can move on the guide rails 2, and the two groups of connecting shaft sleeves 18 are matched to be connected, so that the sliding process of the sliding wheels 20 is not hindered, meanwhile, the sliding wheels 20 can drive the connecting disc 15 to continuously and freely slide on the base 1, the function of randomly adjusting the positions of the connecting disc 15 and the two groups of clamping seats 3 on the guide rails 2 is achieved, the problem that the steel piles 4 can be stably supported by moving the connecting disc 15 when the steel piles 4 with different lengths are met is solved, the application range of the device is widened, and the practicability is improved; during operation, earlier with rail 11 upwards having filled up, later 9 starter motor drive wheel 16 rotate, the transmission of cooperation drive wheel 16 and driving rack 10 is connected, cooperate two sets of setting of gyro wheel 12 of marcing simultaneously, let 9 motor can drive connecting plate 17 and carry out the horizontal motion at rail 11, 9 motor is servo motor, thereby can adjust vertical pole 6 and extension plate 5's position at will, the welder 7 on the cooperation extension plate 5, can carry out the welding in arbitrary place to the piling bar 4 on the base 1, fixed point weldment work has been realized, the welding process has been solved, welder 7 needs the manual operation of taking of operator to operate, lead to the problem that the operation is hard and time-consuming, thereby welded work efficiency has been improved.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed.

Claims

1. The utility model provides a welding set of usefulness is spliced to piling bar which characterized in that: comprises a base (1); the utility model discloses a fixed mounting of base (1) has two sets of guide rails (2), the outside top joint of guide rail (2) has movable pulley (20), the top of movable pulley (20) is equipped with connection pad (15), the bottom fixed mounting of connection pad (15) has four group's connecting axle sleeve (18), four groups two liang of adjacent connecting axle sleeve (18), and two sets of adjacent connecting axle sleeve (18) are located the both sides of movable pulley (20), the inboard fixed mounting of movable pulley (20) has transfer line (21), the outside of transfer line (21) and the inboard sliding connection of connecting axle sleeve (18), the top fixed mounting of connection pad (15) has cassette (3), and is two sets of the top of cassette (3) is provided with piling bar (4).

2. The welding device for splicing the steel piles according to claim 1, wherein: the steel pile (4) is welded through a welding part, the welding part comprises a steel rail (11), a transmission rack (10) is fixedly mounted at the top end of the steel rail (11), two groups of advancing rollers (12) are slidably connected to the outer side of the steel rail (11), two groups of advancing rollers (12) are respectively provided with a connecting plate (17) at the top end and the bottom end, the advancing rollers (12) are in sliding clamping connection with the connecting plates (17), a vertical rod (6) is fixedly mounted at the top end of the connecting plate (17) at the top end, two groups of extension plates (5) are fixedly mounted at one side of the vertical rod (6), two groups of welding guns (7) are fixedly mounted at the top end of each extension plate (5) by one end, an electric cabinet (8) and a motor I (9) are fixedly mounted at the top end of the connecting plate (17) at the top end, and a driving wheel (16) is connected to the bottom end of the motor I (9), the driving wheel (16) is in transmission connection with the transmission rack (10).

3. The welding device for splicing the steel piles according to claim 2, wherein: the outer side of the clamping seat (3) is connected with a rotating wheel (14) in a sliding mode, and the rotating wheel (14) is connected with the steel pile (4) in a sliding mode.

4. The welding device for splicing the steel piles according to claim 3, wherein: the inner side of the base (1) is provided with a reinforcing steel bar.

5. The welding device for splicing the steel piles according to claim 4, wherein: a rotating shaft is arranged between the travelling roller (12) and the connecting plate (17).

6. The welding device for splicing the steel piles according to claim 5, wherein: and a second motor (19) is fixedly mounted on one side of the connecting disc (15), one end of the second motor (19) is in transmission connection with the double-output-shaft reduction gearbox (13), and one ends of the two groups of transmission rods (21) are in transmission connection with the double-output-shaft reduction gearbox (13).

7. The welding device for splicing the steel piles according to claim 6, wherein: the outer side of the steel rail (11) is fixedly provided with a folding plate, and the folding plate is connected with the advancing roller (12) in a sliding manner.

8. The welding device for splicing the steel piles according to claim 7, wherein: and a blocking block is fixedly arranged on the outer side of the transmission rod (21).