CN216298228U - Manufacturing die for radial sliding bearing static ring - Google Patents
Manufacturing die for radial sliding bearing static ring Download PDFInfo
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- CN216298228U CN216298228U CN202120896746.0U CN202120896746U CN216298228U CN 216298228 U CN216298228 U CN 216298228U CN 202120896746 U CN202120896746 U CN 202120896746U CN 216298228 U CN216298228 U CN 216298228U
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Abstract
Description
技术领域technical field
本实用新型涉及钻探用井下工具的金属加工制造技术领域,特别涉及一种用于径向滑动轴承静环的制作模具。The utility model relates to the technical field of metal processing and manufacturing of downhole tools for drilling, in particular to a manufacturing die for a radial sliding bearing static ring.
背景技术Background technique
油气钻井井下工具,特别是涡轮钻具、旋转导向、垂直钻井系统等井下设备,其中的径向滑动轴承通常采用钻井液作为冷却润滑介质,由于环境温度和压力高,钻井液中的微小岩屑颗粒(如石英砂等)进入轴承后很容易造成轴承的快速磨损而导致过早失效。因为轴承是井下工具中的重要部件,也是易损部件,井下工具维修工作的主要任务之一便是更换轴承。例如,申请号为CN202020509786.0的中国专利中提供了一种PDC径向扶正滑动轴承,在其整体静环基体的内圆柱表面设置有若干PDC复合片,PDC复合片装配在整体静环基体内圆柱面盲孔中。我们知道,在静环内圆柱面钻加工或铣加工高精度的盲孔十分苦难,特别是当静环内圆柱面直径小到一定尺寸(如直径小于50mm)时,在其内圆柱面加工直径公差和深度公差要求极高的盲孔的难度及成本非常高,对于一般企业而言已经到了无法承受的程度。Oil and gas drilling downhole tools, especially turbo drilling tools, rotary steering, vertical drilling systems and other downhole equipment, the radial sliding bearings usually use drilling fluid as a cooling and lubricating medium, due to the high ambient temperature and pressure, the tiny cuttings in the drilling fluid After particles (such as quartz sand, etc.) enter the bearing, it is easy to cause rapid wear of the bearing and lead to premature failure. Because the bearing is an important part in the downhole tool, and it is also a vulnerable part, one of the main tasks of the maintenance work of the downhole tool is to replace the bearing. For example, the Chinese patent with the application number CN202020509786.0 provides a PDC radial centralizing sliding bearing, and a plurality of PDC composite sheets are arranged on the inner cylindrical surface of the integral static ring base, and the PDC composite sheets are assembled in the integral static ring base. in the cylindrical blind hole. We know that it is very difficult to drill or mill high-precision blind holes on the inner cylindrical surface of the static ring, especially when the diameter of the inner cylindrical surface of the static ring is small to a certain size (for example, the diameter is less than 50mm), the diameter of the inner cylindrical surface is processed. The difficulty and cost of blind holes with extremely high tolerances and depth tolerances are very high, which are unbearable for ordinary enterprises.
实用新型内容Utility model content
本申请中的发明人研发了一种径向滑动轴承静环以替代现有的PDC径向滑动轴承静环,发明人研发的径向滑动轴承静环需要将耐摩擦件通过硬钎焊方式固定在静环本体安装孔中,但在没有其它辅助工具或模具情况下,耐摩擦件不易高精度地安装至静环本体安装孔中并与静环本体焊接固定。The inventor in this application has developed a radial sliding bearing static ring to replace the existing PDC radial sliding bearing static ring. The radial sliding bearing static ring developed by the inventor needs to fix the friction-resistant parts by brazing In the installation hole of the static ring body, but without other auxiliary tools or molds, the friction-resistant member is not easy to be installed into the installation hole of the static ring body with high precision and fixed with the static ring body by welding.
为了克服现有技术的上述缺陷,本实用新型实施例所要解决的技术问题是提供了一种用于径向滑动轴承静环的制作模具,其用于制造径向滑动轴承静环,能够提高耐摩擦件安装至静环本体上的精度,使得对耐摩擦件与静环本体的硬钎焊变得更容易。In order to overcome the above-mentioned defects of the prior art, the technical problem to be solved by the embodiment of the present invention is to provide a manufacturing mold for a radial sliding bearing static ring, which is used for manufacturing a radial sliding bearing static ring, and can improve the resistance to The precision with which the friction element is mounted to the stationary ring body makes brazing of the friction element to the stationary ring body easier.
本实用新型实施例的具体技术方案是:The specific technical scheme of the embodiment of the present utility model is:
一种用于径向滑动轴承静环的制作模具,径向滑动轴承静环包括:呈管状的静环本体,所述静环本体第一内圆柱面半径为第一半径,所述静环本体第二内圆柱面半径为第二半径,在所述静环本体第二内圆柱面上开设有多个垂直贯穿静环本体侧壁的安装孔,多个所述安装孔沿所述静环本体周向均匀分布;设置在安装孔中并与安装孔相匹配的耐摩擦件;所述耐摩擦件与所述静环本体之间采用硬钎焊通过焊口连接在一起;所述耐摩擦件第一端面高于所述静环本体第二内圆柱面,自所述耐摩擦件第一端面至所述静环本体轴心线的距离为第三半径,所述第二半径大于所述第三半径,所述第三半径大于所述第一半径;A manufacturing die for a radial sliding bearing static ring, the radial sliding bearing static ring comprises: a tubular static ring body, the first inner cylindrical surface radius of the static ring body is a first radius, and the static ring body The radius of the second inner cylindrical surface is the second radius, and a plurality of installation holes vertically penetrating the side wall of the stationary ring body are opened on the second inner cylindrical surface of the stationary ring body. Evenly distributed in the circumferential direction; friction-resistant parts arranged in the installation holes and matched with the installation holes; the friction-resistant parts and the static ring body are connected together by brazing through welding joints; the friction-resistant parts The first end surface is higher than the second inner cylindrical surface of the static ring body, and the distance from the first end surface of the friction-resistant member to the axis line of the static ring body is a third radius, and the second radius is greater than the third radius. Three radii, the third radius is greater than the first radius;
所述用于径向滑动轴承静环的制作模具包括:The manufacturing mold for radial sliding bearing static ring includes:
管体,所述管体第一外圆柱面半径等于所述第一半径,所述管体第二外圆柱面半径等于所述第二半径,所述管体第一外圆柱面上具有环形凸起部,所述凸起部外圆柱面半径等于所述第三半径,所述管体第二外圆柱面端部具有环形台肩;所述管体能伸入所述静环本体中心孔,所述台肩能抵住所述静环本体第四端面,所述凸起部能抵住所述静环本体安装孔中的耐摩擦件。The tube body, the radius of the first outer cylindrical surface of the tube body is equal to the first radius, the radius of the second outer cylindrical surface of the tube body is equal to the second radius, and the first outer cylindrical surface of the tube body has an annular convex surface The radius of the outer cylindrical surface of the raised portion is equal to the third radius, and the end of the second outer cylindrical surface of the pipe body has an annular shoulder; the pipe body can extend into the central hole of the static ring body, so The shoulder can abut against the fourth end face of the static ring body, and the protruding portion can abut against the friction-resistant member in the installation hole of the static ring body.
优选地,所述管体第一外圆柱面上端部具有外螺纹;所述用于径向滑动轴承静环的制作模具还包括:锁紧螺母,其内螺纹与所述管体第一外圆柱面上端部的外螺纹旋紧连接,并能抵住所述静环本体第三端面。Preferably, the end of the first outer cylindrical surface of the pipe body has an external thread; the manufacturing mold for the radial sliding bearing static ring further comprises: a locking nut, the inner thread of which is connected to the first outer cylindrical surface of the pipe body. The external thread at the end of the upper surface is screwed and connected, and can abut against the third end surface of the static ring body.
优选地,当所述管体台肩抵住所述静环本体第四端面时,所述凸起部所在位置与所述静环本体安装孔中的耐摩擦件相对应。Preferably, when the shoulder of the tube body abuts against the fourth end face of the stationary ring body, the position of the protruding portion corresponds to the anti-friction member in the mounting hole of the stationary ring body.
优选地,所述管体第一外圆柱面与所述静环本体第一内圆柱面之间为过渡配合。Preferably, there is transition fit between the first outer cylindrical surface of the pipe body and the first inner cylindrical surface of the static ring body.
优选地,所述管体第二外圆柱面与所述静环本体第二内圆柱面之间为过渡配合。Preferably, there is transition fit between the second outer cylindrical surface of the pipe body and the second inner cylindrical surface of the static ring body.
优选地,所述安装孔为圆柱孔,所述耐摩擦件为圆柱体,所述安装孔直径D大于所述耐摩擦件直径d,且D-d=0.1mm~0.3mm。Preferably, the mounting hole is a cylindrical hole, the friction-resistant member is a cylinder, the diameter D of the mounting hole is larger than the diameter d of the friction-resistant member, and D-d=0.1mm˜0.3mm.
优选地,所述耐摩擦件与所述静环本体之间通过焊料和焊剂采用火焰硬钎焊或感应硬钎焊方式焊接在一起。Preferably, the friction-resistant member and the static ring body are welded together by brazing material and flux by flame brazing or induction brazing.
优选地,所述焊料为银基钎焊焊料。Preferably, the solder is silver-based brazing solder.
优选地,所述管体第一外圆柱面与所述静环本体第二内圆柱面之间具有环形间隙。Preferably, there is an annular gap between the first outer cylindrical surface of the pipe body and the second inner cylindrical surface of the static ring body.
优选地,自所述管体台肩抵住所述静环本体第四端面位置至所述管体第一外圆柱面上端部外螺纹下端的距离小于等于所述静环本体轴向长度。Preferably, the distance from the position where the shoulder of the pipe body presses against the fourth end surface of the stationary ring body to the lower end of the external thread on the upper end of the first outer cylindrical surface of the pipe body is less than or equal to the axial length of the stationary ring body.
本实用新型的技术方案具有以下显著有益效果:The technical scheme of the present utility model has the following significant beneficial effects:
利用本申请中的用于径向滑动轴承静环的制作模具可以实现径向滑动轴承静环的制作加工,可以有效降低加工难度和制造成本。由于管体第一外圆柱面半径等于第一半径,管体第二外圆柱面半径等于第二半径,因而静环本体能够套设在管体外侧,且两者装配在一起时,管体第一外圆柱面、管体第二外圆柱面、静环本体第一内圆柱面与静环本体第二内圆柱面相互之间的同轴度得到完全保证;当耐摩擦件安装在安装孔中,且耐摩擦件第一端面与凸起部外圆柱面抵靠时,自耐摩擦件第一端面至所述静环本体轴心线的距离(第三半径)等于凸起部外圆柱面半径,耐摩擦件第一端面(部分圆柱面)与静环本体第二内圆柱面之间的同轴度也得到了完全保证,使得后期耐摩擦件的整形加工量减小,加工成本大幅度降低,更加有利于本申请中径向滑动轴承静环的推广应用,更好地满足钻井井下工具的使用需求。Using the manufacturing mold for the radial sliding bearing static ring in the present application can realize the manufacturing and processing of the radial sliding bearing static ring, which can effectively reduce the processing difficulty and manufacturing cost. Since the radius of the first outer cylindrical surface of the tube body is equal to the first radius, and the radius of the second outer cylindrical surface of the tube body is equal to the second radius, the static ring body can be sleeved on the outside of the tube body, and when the two are assembled together, the The coaxiality between the first outer cylindrical surface, the second outer cylindrical surface of the pipe body, the first inner cylindrical surface of the static ring body and the second inner cylindrical surface of the static ring body is completely guaranteed; when the friction-resistant part is installed in the installation hole , and when the first end surface of the anti-friction part abuts against the outer cylindrical surface of the convex part, the distance (third radius) from the first end surface of the anti-friction part to the axis line of the static ring body is equal to the radius of the outer cylindrical surface of the convex part , the coaxiality between the first end surface (part of the cylindrical surface) of the friction-resistant part and the second inner cylindrical surface of the static ring body is also fully guaranteed, which reduces the amount of reshaping and processing of the friction-resistant parts in the later period and greatly reduces the processing cost. , which is more conducive to the popularization and application of the radial sliding bearing static ring in this application, and better meets the use requirements of drilling downhole tools.
参照后文的说明和附图,详细公开了本实用新型的特定实施方式,指明了本实用新型的原理可以被采用的方式。应该理解,本实用新型的实施方式在范围上并不因而受到限制。针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。With reference to the following description and drawings, specific embodiments of the invention are disclosed in detail, indicating the manner in which the principles of the invention may be employed. It should be understood that embodiments of the present invention are not thereby limited in scope. Features described and/or illustrated for one embodiment may be used in the same or similar manner in one or more other embodiments, in combination with, or instead of features in other embodiments .
附图说明Description of drawings
在此描述的附图仅用于解释目的,而不意图以任何方式来限制本实用新型公开的范围。另外,图中的各部件的形状和比例尺寸等仅为示意性的,用于帮助对本实用新型的理解,并不是具体限定本实用新型各部件的形状和比例尺寸。本领域的技术人员在本实用新型的教导下,可以根据具体情况选择各种可能的形状和比例尺寸来实施本实用新型。The drawings described herein are for explanatory purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes and proportions of the components in the figures are only schematic and are used to help the understanding of the present invention, and do not specifically limit the shapes and proportions of the components of the present invention. Under the teaching of the present invention, those skilled in the art can select various possible shapes and proportions according to specific conditions to implement the present invention.
图1为本实用新型中径向滑动轴承静环在第一种实施方式下的剖面图;Fig. 1 is the sectional view of the radial sliding bearing static ring in the utility model under the first embodiment;
图2A为本实用新型中用于径向滑动轴承静环的制作模具与图1中径向滑动轴承静环装配在一起时无焊口剖面示意图;Fig. 2A is a schematic cross-sectional view without weld when the manufacturing die used for the radial sliding bearing static ring in the utility model and the radial sliding bearing static ring in Fig. 1 are assembled together;
图2B为本实用新型中用于径向滑动轴承静环的制作模具与图1中径向滑动轴承静环装配在一起时有焊口剖面示意图;FIG. 2B is a schematic cross-sectional view of a welding joint when the manufacturing die for the radial sliding bearing static ring in the utility model is assembled with the radial sliding bearing static ring in FIG. 1;
图2C为图2B中径向滑动轴承静环的剖面图;2C is a cross-sectional view of the radial plain bearing static ring in FIG. 2B;
图2D为图2A中径向滑动轴承静环的静环本体纵剖面示意图;FIG. 2D is a schematic longitudinal cross-sectional view of the static ring body of the radial sliding bearing static ring in FIG. 2A;
图2E为图2A中用于径向滑动轴承静环的制作模具的纵剖面示意图;FIG. 2E is a schematic longitudinal cross-sectional view of a mold for making a radial sliding bearing static ring in FIG. 2A;
图2F为图2A中锁紧螺母的纵剖面示意图;Fig. 2F is the longitudinal sectional schematic diagram of the lock nut in Fig. 2A;
图3为本实用新型中径向滑动轴承静环在第二种实施方式下的剖面图;3 is a cross-sectional view of the radial sliding bearing static ring of the present utility model under the second embodiment;
图4A为本实用新型中用于径向滑动轴承静环的制作模具与图3中径向滑动轴承静环装配在一起时无焊口剖面示意图;FIG. 4A is a schematic cross-sectional view of the non-welded joint when the manufacturing mold used for the radial sliding bearing static ring in the utility model is assembled with the radial sliding bearing static ring in FIG. 3;
图4B为本实用新型中用于径向滑动轴承静环的制作模具与图3中径向滑动轴承静环装配在一起时有焊口剖面示意图;4B is a schematic cross-sectional view of a welding joint when the manufacturing mold used for the radial sliding bearing static ring in the utility model is assembled with the radial sliding bearing static ring in FIG. 3;
图4C为图4B中径向滑动轴承静环的剖面图;4C is a cross-sectional view of the radial plain bearing static ring in FIG. 4B;
图4D为图4A中径向滑动轴承静环的静环本体的纵剖面示意图;4D is a schematic longitudinal cross-sectional view of the stationary ring body of the radial sliding bearing stationary ring in FIG. 4A;
图4E为图4A中用于径向滑动轴承静环的制作模具的纵剖面示意图;4E is a schematic longitudinal cross-sectional view of a mold for making a radial sliding bearing static ring in FIG. 4A;
图5A为本实用新型中在第三种实施方式中用于径向滑动轴承静环的制作模具与径向滑动轴承静环装配在一起时无焊口剖面示意图;5A is a schematic cross-sectional view of the utility model when the manufacturing mold for the radial sliding bearing static ring and the radial sliding bearing static ring are assembled together in the third embodiment;
图5B为本实用新型中在第三种实施方式中用于径向滑动轴承静环的制作模具与径向滑动轴承静环装配在一起时有焊口剖面示意图;5B is a schematic cross-sectional view of a welding joint when a manufacturing mold for a radial sliding bearing static ring and a radial sliding bearing static ring are assembled together in the third embodiment of the present invention;
图5C为图5A中用于径向滑动轴承静环的制作模具的纵剖面结构示意图;FIG. 5C is a schematic longitudinal cross-sectional structural diagram of a mold for making a radial sliding bearing static ring in FIG. 5A;
图6A为本实用新型中在第四种实施方式中用于径向滑动轴承静环的制作模具与径向滑动轴承静环装配在一起时无焊口剖面示意图;6A is a schematic cross-sectional view of the utility model without welds when a manufacturing mold for a radial sliding bearing static ring and a radial sliding bearing static ring are assembled together in the fourth embodiment;
图6B为本实用新型中在第四种实施方式中用于径向滑动轴承静环的制作模具与径向滑动轴承静环装配在一起时有焊口剖面示意图;6B is a schematic cross-sectional view of a welding port when a manufacturing mold for a radial sliding bearing static ring and a radial sliding bearing static ring are assembled together in the fourth embodiment of the present invention;
图6C为图6A中用于径向滑动轴承静环的制作模具的纵剖面结构示意图;FIG. 6C is a schematic view of the longitudinal cross-sectional structure of the manufacturing mold for the radial sliding bearing static ring in FIG. 6A;
图7为耐摩擦件在第一种实施方式下的结构示意图;7 is a schematic structural diagram of the friction-resistant member under the first embodiment;
图8为耐摩擦件在第二种实施方式下的结构示意图;8 is a schematic structural diagram of the friction-resistant member under the second embodiment;
图9为耐摩擦件在第三种实施方式下的结构示意图。FIG. 9 is a schematic structural diagram of the friction-resistant member under the third embodiment.
图10是为本实用新型中提供的一种用于径向滑动轴承静环的制造过程流程示意图。FIG. 10 is a schematic flowchart of a manufacturing process for a radial sliding bearing static ring provided in the present invention.
以上附图的附图标记:Reference numerals for the above drawings:
1、静环本体;11、第一内圆柱面;12、第二内圆柱面;13、安装孔;14、第三端面;15、第四端面;16、静环本体外圆柱面;2、耐摩擦件;21、第一层;22、第一端面;23、第二层;24、第二端面;3、焊口;4、管体;41、第一外圆柱面;42、第二外圆柱面;43、凸起部;44、台肩;45、外螺纹;5、锁紧螺母;6、环形间隙;100、径向滑动轴承静环。1. Static ring body; 11. The first inner cylindrical surface; 12. The second inner cylindrical surface; 13. Mounting hole; 14. The third end surface; 15. The fourth end surface; 16. The outer cylindrical surface of the static ring body; 2. Anti-friction parts; 21, the first layer; 22, the first end face; 23, the second layer; 24, the second end face; 3, the weld; 4, the pipe body; 41, the first outer cylindrical surface; 42, the second Outer cylindrical surface; 43, raised part; 44, shoulder; 45, external thread; 5, lock nut; 6, annular gap; 100, static ring of radial sliding bearing.
具体实施方式Detailed ways
结合附图和本实用新型具体实施方式的描述,能够更加清楚地了解本实用新型的细节。但是,在此描述的本实用新型的具体实施方式,仅用于解释本实用新型的目的,而不能以任何方式理解成是对本实用新型的限制。在本实用新型的教导下,技术人员可以构想基于本实用新型的任意可能的变形,这些都应被视为属于本实用新型的范围。需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。The details of the present invention can be more clearly understood with reference to the accompanying drawings and the description of the specific embodiments of the present invention. However, the specific embodiments of the present invention described herein are only for the purpose of explaining the present invention, and should not be construed as limiting the present invention in any way. Under the teaching of the present invention, the skilled person can conceive any possible deformations based on the present invention, and these should be regarded as belonging to the scope of the present invention. It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication between two components, it can be directly connected, or it can be indirectly connected through an intermediate medium, For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the present application are for the purpose of describing particular embodiments only, and are not intended to limit the present application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
在本申请中提出了一种径向滑动轴承静环100,如图1、图2C、图2D、图3、图4C、图4D、图7至图9所示,径向滑动轴承静环100可以包括:呈管状的静环本体1,静环本体第一内圆柱面11的半径为第一半径,静环本体第二内圆柱面12的半径为第二半径,静环本体第二内圆柱面12上开设有多个贯穿侧壁的安装孔13,多个安装孔13沿静环本体1周向均匀分布;设置在静环本体安装孔13中并与安装孔13相匹配的耐摩擦件2;耐摩擦件2与静环本体1之间采用硬钎焊焊接工艺通过焊口3连接在一起;耐摩擦件第一端面22高于静环本体第一内圆柱面11,自摩擦件第一端面22至静环本体1轴心线的距离为第三半径,第二半径大于第三半径,第三半径大于第一半径。In this application, a radial sliding bearing
静环本体1呈圆管状,其具有一定壁厚。静环本体1的侧壁上开设有多个贯穿侧壁的安装孔13,多个安装孔13沿静环本体1周向均匀分布。如图1、图2C、图2D所示,安装孔13可以是一圈;如图3、图4C、图4D所示,安装孔13也可以是多圈,沿静环本体1的轴线方向排列。作为可行的,静环本体1采用高硬度的不锈钢或者合金钢制成,例如,含锰的合金钢,锰的质量百分含量可以在0.65%~2.0%之间。具体而言,可以为0Cr17Ni4Cu4Nb不锈钢或SUS304不锈钢或40CrMnMo合金钢或40CrMnMoA合金钢。经研究发现,0Cr17Ni4Cu4Nb不锈钢具有优良的抗压强度、抗腐蚀性、机械加工性和高的弹性模量,抗压强度可达到1100MPa~1300MPa,抗腐蚀能力与SUS304不锈钢和SUS430不锈钢一样;40CrMnMo合金钢或40CrMnMoA合金钢空冷后具有很好的机械性能,特别是硬度,可以达到HRC32~HRC36,其避免使用通过高温淬火、低温回火的传统热处理工艺提高硬度,因而使制造工艺得到有效简化、制造成本大幅度降低。为了提高静环本体1的强度和耐磨性,静环本体1调质热处理后的布氏硬度需要达到HB277~HB375。The
如图1、图2C、图2D、图3、图4C、图4D、图7至图9所示,耐摩擦件2设置在安装孔13中并与安装孔13相匹配。安装孔13为圆柱形,耐摩擦件2为圆柱体,安装孔直径D大于耐摩擦件直径d,且D-d=0.1mm~0.3mm(焊接间隙)。这样就可以保证耐摩擦件2安装在安装孔13后的位置精度及焊接强度。As shown in FIG. 1 , FIG. 2C , FIG. 2D , FIG. 3 , FIG. 4C , FIG. 4D , and FIGS. 7 to 9 , the
如图1、图2C、图3、图4C、图7至图9所示,自耐摩擦件第一端面22至第二端面24至少具有第一层21和/或第二层23,第一层21为聚晶金刚石,第二层23为硬质合金。当第一层21为聚晶金刚石,第二层23为硬质合金时,耐摩擦件2是采用金刚石微粉与硬质合金衬底在超高压高温条件下烧结复合而成的聚晶金刚石与硬质合金复合材料,其既具有金刚石的高硬度、高耐磨性与良好导热性,又具有硬质合金的高强度、高抗冲击韧性与高可焊接性,是制造切削刀具、钻头、轴承及其它耐磨工具的理想材料。如图5A、图5B和图9所示,耐摩擦件2为一整体热稳定性聚晶金刚石(Thermally Stable Poly-crystalline Diamond,简称TSP),其耐热温度达到1150°。在其它实施方式中,耐摩擦件2也可以为一整体的硬质合金。As shown in FIG. 1 , FIG. 2C , FIG. 3 , FIG. 4C , FIG. 7 to FIG. 9 , from the
当耐摩擦件2选用上述材料后,能够大幅度延长耐摩擦件2的工作寿命。由于径向滑动轴承的工作寿命主要取决于该耐摩擦件2的磨损速度,当耐摩擦件2的工作寿命延长之后,有利于保证井下工具具有较长的使用寿命。在过去,如何将上述硬度、强度和耐磨性极高的耐磨材料高效、可靠、低成本地固定在静环本体1上是本领域的技术难点。When the above-mentioned materials are selected for the friction-
当耐摩擦件2设置在安装孔13中,为了实现耐摩擦件2与静环本体1之间可靠固定,耐摩擦件2与静环本体1之间采用硬钎焊通过焊口3连接在一起。具体而言,耐摩擦件第二端面24低于静环本体外圆柱面16以形成凹陷,硬钎焊形成的焊口3在凹陷中;焊口3与静环本体1的外侧壁熔融在一起,从而能够抵住并连接耐摩擦件2。When the
作为可行的,如图1、图2C、图3和图4C所示,耐摩擦件第一端面22可以高于静环本体第二内圆柱面12,以便耐摩擦件2的摩擦热能被足够多的冷却液及时带走。如图7至图9所示,作为可行的,耐摩擦件第一层21聚晶金刚石的内侧壁的周向边缘均具有倒角,从而减小应力集中及在轴承工作过程中出现滑动轴承动环与耐摩擦件2碰撞的可能性。倒角高度为c,倒角角度为a,第一层21聚晶金刚石的厚度为h。作为可行的,耐摩擦件第一层21聚晶金刚石的内侧壁在静环本体1的径向横截面内呈内凹的弧面,弧面半径为R1,与径向滑动轴承动环外凸圆柱面匹配(径向滑动轴凹凸成对匹配或公母成对匹配),接触面积大,因而接触应力小,工作寿命长。如图9所示,作为可行的,耐摩擦件第一层21聚晶金刚石与第二层23硬质合金的复合面为部分圆柱面,该圆柱面的半径为R2;这样耐摩擦件第一层21聚晶金刚石的厚度基本相等,大幅度提高了其强度。As feasible, as shown in FIG. 1 , FIG. 2C , FIG. 3 and FIG. 4C , the
本申请中的径向滑动轴承静环100的制作工艺是:首先在静环本体外圆柱面16上由外向内铣加工出垂直贯穿静环本体侧壁的安装孔13,再将耐摩擦件2由外向内安装至安装孔13中,然后在静环本体1的外侧壁通过硬钎焊焊接工艺将耐摩擦件2焊接固定在安装孔13内,焊接形成的焊口3位于耐摩擦件第二端面24的外侧以更大程度地抵住和固定耐摩擦件2。耐摩擦件第一层21为聚晶金刚石,其具有最高的硬度,能够大幅度增加轴承静环的抗磨损能力。由于本申请直接在静环本体1外侧壁由外向内加工出贯穿侧壁的安装孔13,又在静环本体外圆柱面16上由外向内进行硬钎焊焊接,因此,安装孔13的加工难度和成本均得到大幅降低,同时也可以完全保证安装孔13的加工精度。The manufacturing process of the radial sliding bearing
为了便于制造径向滑动轴承静环100,提高耐摩擦件2安装至静环本体1上的精度,使得对耐摩擦件2与静环本体1的硬钎焊变得更容易,在申请中提出了一种用于上述径向滑动轴承静环100的制作模具,如图2A、图2B、图2E、图2F、图4A、图4B、图4E、图5A、图5B、图5C、图6A、图6B和图6C所示,用于径向滑动轴承静环100的制作模具可以包括:管体4,管体第一外圆柱面41的半径等于第一半径,管体第二外圆柱面42的半径等于第二半径,管体第一外圆柱面41上具有环形的凸起部43,凸起部43的外圆柱面半径等于第三半径,管体第二外圆柱面42下端部具有凸起的环形台肩44,管体4能伸入静环本体1,台肩44能抵住静环本体第四端面15,凸起部43能抵住静环本体安装孔13中的耐摩擦件2。作为优选地,管体第一外圆柱面41上端部具有外螺纹;用于径向滑动轴承静环100的制作模具还可以包括:锁紧螺母5,其内螺纹与管体第一外圆柱面41上端部的外螺纹45旋紧连接,并能抵住静环本体第三端面14。In order to facilitate the manufacture of the radial sliding bearing
具体而言,如图2E、图4E、图5C和图6C所示,管体4沿轴线方向延伸,管体4设置有第一外圆柱面41、第二外圆柱面42、凸起部43、台肩44和外螺纹45,外螺纹45位于管体4最上方,台肩44位于管体4最下方。管体第一外圆柱面41的半径等于静环本体第一内圆柱面11的半径(第一半径),管体第一外圆柱面41与静环本体第一内圆柱面11之间为过渡配合。管体第二外圆柱面42的半径等于静环本体第二内圆柱面12的半径(第二半径),管体第二外圆柱面42与静环本体第二内圆柱面12之间为过渡配合。通过上述方式可以使得当管体4伸入静环本体1时,管体4与静环本体1实现完全固定限位,两者之间不会具有任何的晃动。一般而言,管体4的材质可以选择15#或20#钢,从而具有足够的硬度和强度。Specifically, as shown in FIG. 2E , FIG. 4E , FIG. 5C and FIG. 6C , the
管体第一外圆柱面41上具有环形的凸起部43,凸起部43可以是一个,也可以是多个,其具体的个数与静环本体第二内圆柱面12上开设的安装孔13的圈数相对应。如图2A、图2B、图2E、图5A、图5B、图5C所示,静环本体第二内圆柱面12上开设的安装孔13的圈数是一,因此,凸起部43是一个。如图3、图4A至图4E、图6A至图6C所示,静环本体第二内圆柱面12上开设的安装孔13的圈数是二,因此,凸起部43是二个。凸起部43的外圆柱面半径等于耐摩擦件第一端面22距离静环本体1的轴心线的距离(第三半径)。如此,当管体4伸入静环本体1中心孔时,凸起部43所处的位置与静环本体1安装孔13中的耐摩擦件2相对应,凸起部43能抵住静环本体安装孔13中的耐摩擦件2,从而可以对耐摩擦件2进行定位和限位,进而提高耐摩擦件2安装至静环本体1上的精度,使得对耐摩擦件2与静环本体1之间的硬钎焊焊接工艺变得更容易。管体第二外圆柱面42的下端部具有凸起的环形的台肩44,即管体4下端的端部具有凸起的环形台肩44,当管体4伸入静环本体1时,台肩44能抵住静环本体第四端面15。当管体4伸入静环本体1时,管体第一外圆柱面41与静环本体第二内圆柱面12之间具有环形间隙6。The first outer
如图1、图2A、图2B、图2E、图2F、图3、图4A、图4B和图4E,管体第一外圆柱面41的上端部具有外螺纹45,即管体4的上端部具有外螺纹45。锁紧螺母5具有内螺纹,锁紧螺母5的内螺纹与管体第一外圆柱面41上端部的外螺纹45相连接。自管体台肩44抵住静环本体第四端面15位置至管体第一外圆柱面41上端部外螺纹下端的距离,小于等于静环本体轴向长度,从而保证锁紧螺母5拧紧过程中能够抵紧静环本体第三端面14。通过上述方式,静环本体1与管体4之间在轴线方向上完全固定,可以对耐摩擦件2在轴线方向上进行定位和限位,进而提高耐摩擦件2安装至静环本体1上的轴向精度。1, 2A, 2B, 2E, 2F, 3, 4A, 4B and 4E, the upper end of the first outer
当管体4伸入静环本体1,台肩44抵住静环本体第四端面15时,若管体4上端部具有外螺纹45,则锁紧螺母5的内螺纹与管体外螺纹45连接在一起,并抵住静环本体第三端面14;若管体4上端部无外螺纹45,则管体第一外圆柱面41的上端面与静环本体第三端面14齐平,可在上端面压一重物从而使静环本体1与管体4在竖直方向上完全固定。之后,凸起部43抵住静环本体安装孔13中放置的耐摩擦件2,对耐摩擦件2在水平方向上进行定位和限位,耐摩擦件2与静环本体1之间再通过焊料和焊剂采用火焰硬钎焊或感应硬钎焊方式焊接在一起。其中,焊料可以为银基钎焊焊料。当焊接工艺结束,当存在锁紧螺母5时,拧下锁紧螺母5,再将管体4从静环本体1中取出后就得到径向滑动轴承静环100毛胚,如图2A、图2B、图2C、图5A和图5B所示,可以制造得到一种具有单圈耐摩擦件2的径向滑动轴承静环100毛胚;如图4A、图4B、图4C、图6A和图6B所示,可以制造得到一种具有双圈耐摩擦件2的径向滑动轴承静环100毛胚。待毛胚空冷却到室温后即可进行后续加工直到完全满足尺寸要求的径向滑动轴承静环100。When the
图10是为本实用新型中提供的一种用于径向滑动轴承静环100的制造过程的流程示意图。如图10所示,本申请中的用于径向滑动轴承静环100的制造过程可以如下:FIG. 10 is a schematic flowchart of a manufacturing process for a radial sliding bearing
S101:准备原材料,原材料可以包括:具有安装孔13的静环本体1、耐摩擦件2、管体4、锁紧螺母5、焊料和焊剂。S101: Prepare raw materials, the raw materials may include: a
S102:清洗静环本体第二内圆柱面12与安装孔13、耐摩擦件2以及管体第一外圆柱面41、第二外圆柱面42和凸起部43,从而确保清洁,在后期也有利于提高耐摩擦件2安装至静环本体1上的精度。S102: Clean the second inner
S103:组装制作模具。可以将静环本体1加热至100℃~150℃后再套设在管体4上,并使得台肩44抵住静环本体第四端面15,凸起部43所处的位置与静环本体安装孔13中的耐摩擦件2相对应,和/或将锁紧螺母5内螺纹与管体外螺纹45旋紧,并抵住静环本体第三端面14。S103: Assemble and make a mold. The
S104:安装耐摩擦件2并进行焊接。逐个将耐摩擦件2置入安装孔13,凸起部43抵住静环本体安装孔13中的耐摩擦件2,之后可以采用硬钎焊工艺将耐摩擦件2逐个焊接在静环本体安装孔13中。在焊接时需要注意始终保证耐摩擦件第一端面22与管体凸起部43相抵靠。S104: Install the friction-
S105:拆开用于径向滑动轴承静环100的制作模具。焊接结束后,将锁紧螺母5拧开取下,将管体4从静环本体1中取出后就得到径向滑动轴承静环100毛坯。S105: Disassemble the manufacturing mold for the radial sliding bearing
S106:对径向滑动轴承静环100毛坯进行磨加工和车加工。待径向滑动轴承静环100毛坯空冷却到室温后进行磨加工和车加工,使径向滑动轴承静环100的尺寸达到技术要求。S106: Grinding and turning the blank of radial sliding bearing
利用本申请中的用于径向滑动轴承静环100的制作模具可以实现径向滑动轴承静环100的制作加工,可以有效降低加工难度和制造成本。由于管体第一外圆柱面41的半径等于第一半径,管体第二外圆柱面42的半径等于第二半径,因而静环本体1能够套设在管体4外侧,且两者装配在一起时,管体第一外圆柱面41、管体第二外圆柱面42、静环本体第一内圆柱面11与静环本体第二内圆柱面12相互之间的同轴度得到完全保证;当耐摩擦件2安装在安装孔13中,且耐摩擦件第一端面22与凸起部43外圆柱面抵靠时,自耐摩擦件第一端面22至静环本体1轴心线的距离(第三半径)等于凸起部43外圆柱面半径,耐摩擦件第一端面22(部分圆柱面)与静环本体第二内圆柱面12之间的同轴度也得到了完全保证,使得后期耐摩擦件2的整形加工量减小,加工成本大幅度低,更有利于本申请中径向滑动轴承静环100的推广,更好地满足钻井井下工具的使用需求。Using the manufacturing mold for the radial sliding bearing
披露的所有文章和参考资料,包括专利申请和出版物,出于各种目的通过援引结合于此。描述组合的术语“基本由…构成”应该包括所确定的元件、成分、部件或步骤以及实质上没有影响该组合的基本新颖特征的其他元件、成分、部件或步骤。使用术语“包含”或“包括”来描述这里的元件、成分、部件或步骤的组合也想到了基本由这些元件、成分、部件或步骤构成的实施方式。这里通过使用术语“可以”,旨在说明“可以”包括的所描述的任何属性都是可选的。All articles and references disclosed, including patent applications and publications, are hereby incorporated by reference for all purposes. The term "consisting essentially of" describing a combination shall include the identified element, ingredient, component or step as well as other elements, components, components or steps that do not materially affect the essential novel characteristics of the combination. Use of the terms "comprising" or "comprising" to describe combinations of elements, ingredients, components or steps herein also contemplates embodiments consisting essentially of those elements, ingredients, components or steps. By use of the term "may" herein, it is intended to indicate that "may" include any described attributes that are optional.
多个元件、成分、部件或步骤能够由单个集成元件、成分、部件或步骤来提供。另选地,单个集成元件、成分、部件或步骤可以被分成分离的多个元件、成分、部件或步骤。用来描述元件、成分、部件或步骤的公开“一”或“一个”并不说为了排除其他的元件、成分、部件或步骤。A plurality of elements, components, components or steps can be provided by a single integrated element, component, component or step. Alternatively, a single integrated element, component, component or step may be divided into separate multiple elements, components, components or steps. The disclosure of "a" or "an" used to describe an element, ingredient, part or step is not intended to exclude other elements, ingredients, parts or steps.
以上所述仅为本实用新型的几个实施方式,虽然本实用新型所揭露的实施方式如上,但所述内容只是为了便于理解本实用新型而采用的实施方式,并非用于限定本实用新型。任何本实用新型所属技术领域的技术人员,在不脱离本实用新型所揭露的精神和范围的前提下,可以在实施方式的形式上及细节上作任何的修改与变化,但本实用新型的专利保护范围,仍须以所附权利要求书所界定的范围为准。The above descriptions are only a few embodiments of the present invention. Although the embodiments disclosed by the present invention are as above, the above-mentioned contents are only the embodiments adopted to facilitate the understanding of the present invention, and are not intended to limit the present invention. Any person skilled in the art to which the present utility model belongs, without departing from the spirit and scope disclosed by the present utility model, can make any modifications and changes in the form and details of the embodiments, but the patent of the present utility model The scope of protection is still subject to the scope defined by the appended claims.
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