CN216297757U - A mold that facilitates long-distance material feeding - Google Patents
A mold that facilitates long-distance material feeding Download PDFInfo
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- CN216297757U CN216297757U CN202122260705.5U CN202122260705U CN216297757U CN 216297757 U CN216297757 U CN 216297757U CN 202122260705 U CN202122260705 U CN 202122260705U CN 216297757 U CN216297757 U CN 216297757U
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Abstract
Description
技术领域technical field
本实用新型涉及模具领域,更具体地说,涉及一种方便长距离材料入料的模具。The utility model relates to the field of molds, in particular to a mold that facilitates long-distance material feeding.
背景技术Background technique
模具是指在外力作用下使胚料成为有特定形状和尺寸的制件的工具,广泛用于冲裁、模锻、冷镦、挤压、粉末合金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中,模具是精密工具,形状复杂,承受胚料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求。A mold is a tool that makes a billet into a part with a specific shape and size under the action of external force. It is widely used in blanking, die forging, cold heading, extrusion, powder alloy pressing, die casting, as well as engineering plastics, rubber In the compression molding or injection molding of ceramics and other products, the mold is a precision tool with a complex shape, which bears the expansion force of the blank, and has high requirements on structural strength, rigidity, surface hardness, surface roughness and processing accuracy.
当前市面上的用于冲压塑形的模具,多采用冲压块进行冲压作业,冲压块在长时间的工作过程中,由于自身震动等其它外界因素的影响,极有可能与模具发生轴心偏移,使得长距离胚料在模具入口处发生挤压折断,并卡死在模具内部,进一步导致断裂部分从模具中取出十分困难,极大降低了工作效率。At present, the dies used for stamping and shaping on the market mostly use stamping blocks for stamping operations. During the long-term working process, the stamping block is very likely to have an axis offset from the mold due to its own vibration and other external factors. , so that the long-distance billet is squeezed and broken at the entrance of the mold, and stuck inside the mold, which further makes it very difficult to remove the broken part from the mold, which greatly reduces the work efficiency.
实用新型内容Utility model content
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本实用新型的目的在于提供一种方便长距离材料入料的模具,它可以实现通过在入料口处增加导引装置,有效降低长距离胚料入料时,由于冲压块与模具轴心偏移,导致长距离胚料在模具入口处发生挤压折断的可能性。In view of the problems existing in the prior art, the purpose of this utility model is to provide a mold that is convenient for long-distance material feeding, which can effectively reduce the long-distance billet feeding time by adding a guiding device at the feeding port. , due to the offset of the stamping block and the die axis, the possibility of extrusion breaking of the long-distance blank at the die entrance.
2.技术方案2. Technical solutions
为解决上述问题,本实用新型采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种方便长距离材料入料的模具,包括塑形模具和多个导引板,所述导引板相互远离的一端均开凿有一对安装槽,相邻的两个导引板之间均卡接有限位筒,所述限位筒贯穿导引板并分别伸入相邻的两个导引板上对应设置的一对安装槽内,所述限位筒内套设有拉伸弹簧,所述拉伸弹簧固定连接于相邻的两个导引板之间,所述导引板的底端固定连接有多个滑块,多个所述滑块内均开凿有通孔,所述塑形模具的顶端固定连接有多个支撑块,多个所述支撑块内均开凿有滑槽,所述滑槽内固定连接有支撑柱,所述滑块滑动连接于支撑柱靠近塑形模具的一端,所述支撑柱外套设有压缩弹簧。A mold for convenient long-distance material feeding, comprising a shaping mold and a plurality of guide plates, a pair of installation grooves are drilled at the ends of the guide plates away from each other, and two adjacent guide plates are clamped between each other. A limit cylinder is connected, the limit cylinder penetrates the guide plate and respectively extends into a pair of installation grooves correspondingly arranged on two adjacent guide plates, and a tension spring is sleeved inside the limit cylinder, so The tension spring is fixedly connected between two adjacent guide plates, the bottom end of the guide plate is fixedly connected with a plurality of sliding blocks, and through holes are drilled in the plurality of the sliding blocks, and the plastic A plurality of support blocks are fixedly connected to the top of the mold, and a chute is drilled in each of the support blocks. A support column is fixedly connected in the chute, and the slider is slidably connected to the support column close to the molding die. At one end, the outer casing of the support column is provided with a compression spring.
进一步的,所述限位筒相互远离的一端均设有折角,对应设置的一对所述安装槽相互靠近的一端亦设置有相匹配的折角,通过限位筒对安装槽的保护作用,降低安装槽在工作过程中发生非工作向偏移,导致其寿命降低的可能性,同时通过安装槽和限位筒上对应折角之间的相互配合,有效降低限位筒从安装槽内脱离的可能性。Further, the ends of the limiting cylinders that are far away from each other are provided with folded corners, and the ends of the correspondingly arranged pair of the installation grooves that are close to each other are also provided with matching angled corners. The non-working direction deviation of the installation groove occurs during the working process, resulting in the possibility of reducing its service life. At the same time, through the mutual cooperation between the installation groove and the corresponding corners on the limit cylinder, the possibility of the limit cylinder being detached from the installation groove is effectively reduced. sex.
进一步的,多个所述导引板的顶端均开设有圆角,所述圆角表面涂覆有润滑材料,有效提高原胚料的入料顺利度,提高设备的实用性。Further, the tops of the plurality of guide plates are provided with rounded corners, and the surfaces of the rounded corners are coated with a lubricating material, which effectively improves the smoothness of feeding the raw billets and improves the practicability of the equipment.
进一步的,所述导引板的数量为四个,且导引板呈四分之一圆弧结构,所述导引板的厚度与塑形模具的厚度相等,所述滑块与导引板内壁间距和滑槽与塑形模具内壁间距相等,使得多个导引板合并之后能够与塑形模具形成一个整体,提高整体牢固性,有效降低设备在运输过程中损坏的可能性。Further, the number of the guide plates is four, and the guide plates are in a quarter arc structure, the thickness of the guide plates is equal to the thickness of the molding die, the slider and the guide plates The distance between the inner wall and the chute is equal to the distance between the inner wall of the plastic mold, so that the multiple guide plates can be combined with the plastic mold to form a whole, improve the overall firmness, and effectively reduce the possibility of equipment damage during transportation.
进一步的,所述拉伸弹簧的长度大于其非受力长度,所述压缩弹簧的长度小于其非受力长度,通过拉伸弹簧和压缩弹簧的紧固效果,进一步提高设备的整体牢固性。Further, the length of the extension spring is longer than its unstressed length, and the length of the compression spring is shorter than its unstressed length, and the overall firmness of the device is further improved through the tightening effect of the extension spring and the compression spring.
进一步的,所述导引板的顶端的固定连接有一对汽雾喷头,一对所述汽雾喷头之间设有进水口,所述进水口开凿于导引板的顶端,且一对汽雾喷头与进水口之间相互贯通,当设备需要长时间工作时,通过进水口助水,水通过汽雾喷头汽化喷出,对工作环境降温,进而降低设备的表面温度,进一步提高设备的使用寿命。Further, a pair of steam mist nozzles are fixedly connected to the top of the guide plate, and a water inlet is arranged between the pair of steam mist nozzles. The nozzle and the water inlet are connected to each other. When the equipment needs to work for a long time, the water is assisted through the water inlet, and the water is vaporized and sprayed through the vapor spray nozzle to cool the working environment, thereby reducing the surface temperature of the equipment and further improving the service life of the equipment. .
3.有益效果3. Beneficial effects
相比于现有技术,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
(1)本方案可以实现通过在入料口处增加导引装置,有效降低长距离胚料入料时,由于冲压块与模具轴心偏移,导致长距离胚料在模具入口处发生挤压折断的可能性。(1) This solution can effectively reduce the extrusion of long-distance blanks at the entrance of the mold due to the offset of the stamping block and the die axis when the long-distance blank is fed by adding a guiding device at the feeding port. possibility of breaking.
(2)限位筒相互远离的一端均设有折角,对应设置的一对安装槽相互靠近的一端亦设置有相匹配的折角,通过限位筒对安装槽的保护作用,降低安装槽在工作过程中发生非工作向偏移,导致其寿命降低的可能性,同时通过安装槽和限位筒上对应折角之间的相互配合,有效降低限位筒从安装槽内脱离的可能性。(2) The ends of the limit cylinders away from each other are provided with folded corners, and the ends of the corresponding pair of installation grooves that are close to each other are also provided with matching folded corners. The non-working direction deviation occurs during the process, which leads to the possibility of reducing its life. At the same time, through the mutual cooperation between the installation groove and the corresponding folded angle on the limit cylinder, the possibility of the limit cylinder being detached from the installation groove is effectively reduced.
(3)多个导引板的顶端均开设有圆角,圆角表面涂覆有润滑材料,有效提高原胚料的入料顺利度,提高设备的实用性。(3) The tops of the multiple guide plates are all provided with rounded corners, and the surfaces of the rounded corners are coated with lubricating materials, which effectively improves the smoothness of feeding the raw material and improves the practicability of the equipment.
(4)导引板的数量为四个,且导引板呈四分之一圆弧结构,导引板的厚度与塑形模具的厚度相等,滑块与导引板内壁间距和滑槽与塑形模具内壁间距相等,使得多个导引板合并之后能够与塑形模具形成一个整体,提高整体牢固性,有效降低设备在运输过程中损坏的可能性。(4) The number of guide plates is four, and the guide plate is in a quarter-arc structure. The thickness of the guide plate is equal to the thickness of the molding die. The distance between the slider and the inner wall of the guide plate and the groove and The distance between the inner walls of the plastic mold is equal, so that the multiple guide plates can be combined with the plastic mold to form a whole, which improves the overall firmness and effectively reduces the possibility of equipment damage during transportation.
(5)拉伸弹簧的长度大于其非受力长度,压缩弹簧的长度小于其非受力长度,通过拉伸弹簧和压缩弹簧的紧固效果,进一步提高设备的整体牢固性。(5) The length of the tension spring is greater than its unstressed length, and the length of the compression spring is less than its unstressed length. Through the tightening effect of the tension spring and the compression spring, the overall firmness of the equipment is further improved.
(6)导引板的顶端的固定连接有一对汽雾喷头,一对汽雾喷头之间设有进水口,进水口开凿于导引板的顶端,且一对汽雾喷头与进水口之间相互贯通,当设备需要长时间工作时,通过进水口助水,水通过汽雾喷头汽化喷出,对工作环境降温,进而降低设备的表面温度,进一步提高设备的使用寿命。(6) A pair of steam mist nozzles are fixedly connected to the top of the guide plate, and a water inlet is arranged between the pair of steam mist nozzles. They communicate with each other. When the equipment needs to work for a long time, the water is assisted by the water inlet, and the water is vaporized and sprayed through the steam spray nozzle, which cools the working environment, thereby reducing the surface temperature of the equipment and further improving the service life of the equipment.
附图说明Description of drawings
图1为本实用新型的主体结构示意图;Fig. 1 is the main structure schematic diagram of the present utility model;
图2为图1的A处结构示意图;Fig. 2 is the structural representation at A of Fig. 1;
图3为本实用新型的导引板部分结构示意图;FIG. 3 is a schematic view of the structure of the guide plate part of the present invention;
图4为图3的B处结构示意图;Fig. 4 is the structural representation at B of Fig. 3;
图5为本实用新型的导引板部分背部结构示意图;5 is a schematic diagram of the back structure of the guide plate part of the present invention;
图6为图5的C处结构示意图;Fig. 6 is the structural representation at C of Fig. 5;
图7为本实用新型未工作时状态示意图;Fig. 7 is the state schematic diagram when the utility model is not working;
图8为图7的D处结构示意图。FIG. 8 is a schematic diagram of the structure at D of FIG. 7 .
图中标号说明:Description of the labels in the figure:
1、导引板;2、塑形模具;3、安装槽;4、限位筒;5、拉伸弹簧;6、滑块;7、通孔;8、支撑块;9、滑槽;10、支撑柱;11、压缩弹簧;12、汽雾喷头;13、进水口。1. Guide plate; 2. Plastic mold; 3. Installation groove; 4. Limit cylinder; 5. Tension spring; 6. Slider; 7. Through hole; 8. Support block; 9. Chute; 10 , support column; 11, compression spring; 12, steam spray nozzle; 13, water inlet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example, based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. is based on the drawings shown in the drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limit. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be two elements Internal connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1:Example 1:
请参阅图1-8,一种方便长距离材料入料的模具,包括塑形模具2和多个导引板1,导引板1相互远离的一端均开凿有一对安装槽3,相邻的两个导引板1之间均卡接有限位筒4,限位筒4贯穿导引板1并分别伸入相邻的两个导引板1上对应设置的一对安装槽3内,限位筒4内套设有拉伸弹簧5,拉伸弹簧5固定连接于相邻的两个导引板1之间,导引板1的底端固定连接有多个滑块6,多个滑块6内均开凿有通孔7,塑形模具2的顶端固定连接有多个支撑块8,多个支撑块8内均开凿有滑槽9,滑槽9内固定连接有支撑柱10,滑块6滑动连接于支撑柱10靠近塑形模具2的一端,支撑柱10外套设有压缩弹簧11。Please refer to Fig. 1-8, a mold that facilitates long-distance material feeding, including a shaping
请参阅图4,限位筒4相互远离的一端均设有折角,对应设置的一对安装槽3相互靠近的一端亦设置有相匹配的折角,通过限位筒4对安装槽3的保护作用,降低安装槽3在工作过程中发生非工作向偏移,导致其寿命降低的可能性,同时通过安装槽3和限位筒4上对应折角之间的相互配合,有效降低限位筒4从安装槽3内脱离的可能性。Please refer to FIG. 4 , the ends of the limiting
请参阅图1,多个导引板1的顶端均开设有圆角,圆角表面涂覆有润滑材料,有效提高原胚料的入料顺利度,提高设备的实用性。Please refer to FIG. 1 , the tops of the plurality of
导引板1的顶端的固定连接有一对汽雾喷头12,一对汽雾喷头12之间设有进水口13,进水口13开凿于导引板1的顶端,且一对汽雾喷头12与进水口13之间相互贯通,当设备需要长时间工作时,通过进水口13助水,水通过汽雾喷头12汽化喷出,对工作环境降温,进而降低设备的表面温度,进一步提高设备的使用寿命。A pair of
请参阅图1、图2和图5,导引板1的数量为四个,且导引板1呈四分之一圆弧结构,导引板1的厚度与塑形模具2的厚度相等,滑块6与导引板1内壁间距和滑槽9与塑形模具2内壁间距相等,使得多个导引板1合并之后能够与塑形模具2形成一个整体,提高整体牢固性,有效降低设备在运输过程中损坏的可能性。Please refer to Fig. 1, Fig. 2 and Fig. 5, the number of
请参阅图4和图8,拉伸弹簧5的长度大于其非受力长度,压缩弹簧11的长度小于其非受力长度,通过拉伸弹簧5和压缩弹簧11的紧固效果,进一步提高设备的整体牢固性。Please refer to FIG. 4 and FIG. 8 , the length of the tension spring 5 is greater than its unstressed length, and the length of the
使用时,操作人员首先将原胚料从导引板1处导入,由于原胚料的直径必然大于塑形模具2的内径,所以当原胚料从导引板1处导入时,必然会将原先处于合并状态,且合并内径与塑形模具2内径相等的导引板1撑开,使其内径增大,将原胚料夹持住,对长距离的原胚料导引至塑形模具2内进行冲压塑形作业;When using, the operator first introduces the raw blanks from the
在多个导引板1的合并内径增大过程中,相邻的两个导引板1之间发生分离,带动安装槽3拉伸和滑块6向外滑动,滑块6的滑动带动压缩弹簧11压缩,当冲压塑形作业完成时,随着安装槽3和压缩弹簧11的恢复效果,被原胚料撑开的多个导引板1自动合并至一起,使用起来十分的方便快捷,该实用新型可以实现通过在入料口处增加导引装置,有效降低长距离胚料入料时,由于冲压块与模具轴心偏移,导致长距离胚料在模具入口处发生挤压折断的可能性。In the process of increasing the combined inner diameter of the plurality of
以上所述,仅为本实用新型较佳的具体实施方式;但本实用新型的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其改进构思加以等同替换或改变,都应涵盖在本实用新型的保护范围内。The above descriptions are only preferred specific embodiments of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improvement concept, equivalently replaces or changes, should be covered within the protection scope of the present utility model.
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