Vacuum dipping machine of automatic feed supplement for metal magnetic powder production
Technical Field
The utility model relates to the technical field of vacuum impregnation machines, in particular to a vacuum impregnation machine for automatic material supplementing for metal magnetic powder production.
Background
The vacuum impregnation machine is a device suitable for the dip coating treatment of high-frequency and low-frequency transformers, inductance coils, motors, inductors, rectifiers, hardware castings and C-shaped iron cores, and has the functions of improving the mechanical strength and the insulating strength of the coils, preventing moisture and mildew, reducing noise and the like; resin filling of various metal film capacitors, electrolytic capacitors, vacuum degassing processes of medium/small resin artware and vacuum degassing processes of various plastic PU raw materials. Can improve the product quality, reduce the production cost, save the efficiency and protect the environment. The equipment generally comprises dozens of varieties such as an assembled type, a bulk type, a square cylinder type, a single-machine multi-cylinder type, a multi-machine single-cylinder type, a multi-machine multi-cylinder type and the like.
Magnetic powder is hard magnetic single domain particle, which is made into magnetic slurry with adhesive, solvent, etc. and coated on the surface of plastic or metal sheet to form magnetic recording material, such as magnetic tape, magnetic disk, magnetic card, etc. The magnetic powder is the core component of the magnetic coating and is the main factor determining the magnetic properties of the magnetic recording medium. Magnetic powder greatly affects the properties of magnetic recording materials. The magnetic powder material composed of metal magnetic powder, iron cobalt and other metals has very high saturation magnetization and coercive force, and is an ideal recording material.
When the vacuum among the prior art contains the dipping machine and soaks metal magnetic powder, need manual material loading and feed supplement, the inconvenient and waste time and energy of material loading influence the production efficiency of metal magnetic powder, and the result of use is not good enough.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems, the utility model provides a vacuum impregnation machine for automatic material supplementing for metal magnetic powder production.
In order to achieve the above object, the present invention adopts the following technical solutions:
the utility model provides a vacuum of automatic feed supplement for metal magnetic production contains dipping machine, contain the dipping machine main part including the vacuum, the vacuum contains dipping machine main part left wall front end intercommunication and has the vacuum pump, the vacuum contains the intake pipe that dipping machine main part left wall rear end intercommunication has the area valve, the intake pipe lower extreme is equipped with the feed liquor pipe of taking the valve, the vacuum contains dipping machine main part bottom surface middle part intercommunication and has the fluid-discharge tube of taking the valve, the vacuum contains dipping machine main part top surface and rotates and be connected with sealed lid, the vacuum contains and is the bilateral symmetry structure in the dipping machine main part and rotates and be connected with two hydraulic stems, the vacuum contains dipping machine main part right wall front end intercommunication and has the inlet pipe, motor A is installed through the mount pad in the middle part of the sealed lid, motor A output shaft passes sealed lid outer wall and extends to inside and has cup jointed the puddler.
Preferably, the front end of the vacuum impregnation machine main body is connected with a material storage box in a sliding mode, the middle of the front wall of the material storage box is fixedly provided with a handle, the front end of the material storage box is of a bilateral symmetry structure and is fixedly provided with two L-shaped blocks, the rear ends of the L-shaped blocks are connected with an adjusting hand wheel through threaded holes in a threaded mode, and the bottom surface and the left end and the right end of the material storage box are both in a filter screen shape.
Preferably, the liquid inlet pipe is communicated with the vacuum immersion machine main body, the sealing cover is tightly pressed on the vacuum immersion machine main body, the upper end of the hydraulic rod is rotatably connected with the sealing cover, the inner wall of the L-shaped block is in frictional contact with the outer wall of the vacuum immersion machine main body, and the inner end of the adjusting hand wheel is tightly pressed against the outer wall of the vacuum immersion machine main body.
Preferably, the inside right-hand member of inlet pipe is equipped with the auger, and inlet pipe right side upper end intercommunication has the feeder hopper, and the slot has been seted up to the inlet pipe left end, and the inside dog of pegging graft of slot has set firmly electric putter in dog right wall upper end, and the vacuum contains the right wall of dipping machine main part and installs motor B through the supporting shoe.
Preferably, the bottom surface of the electric push rod is fixedly connected with the top surface of the feeding pipe, and the output shaft of the motor B penetrates through the outer wall of the feeding pipe, extends to the inner wall and is coaxially connected with the auger.
Due to the adoption of the technical scheme, the utility model has the beneficial effects that:
1. the utility model pours metal magnetic powder into a feed hopper, falls into a feed pipe, drives a packing auger to rotate by a motor B, pushes the metal magnetic powder from right to left to the inside of a vacuum impregnation machine main body, enables a stop block to move up and down along an insertion slot by an electric push rod to control feeding, falls into a storage box, sucks air in the vacuum impregnation machine main body by a vacuum pump to form vacuum to generate negative pressure, sucks needed liquid into the vacuum impregnation machine main body by a liquid inlet pipe, closes the liquid inlet pipe after the liquid is conveyed to a proper volume, drives a stirring rod to rotate by the rotation of an output shaft of the motor A and stirs the metal magnetic powder to enable the metal magnetic powder to be fully contacted with the liquid, sucks external air from the negative pressure to the inside of the vacuum impregnation machine main body by an air inlet pipe after impregnation and stirring, and rotates and opens a sealing cover along the vacuum impregnation machine main body by a hydraulic rod, at the moment, the sealing cover drives the motor A and the stirring rod to synchronously move, the handle is pulled to enable the material storage box to slide forwards along the vacuum impregnation machine main body to take down the material storage box, and the impregnated metal magnetic powder in the material storage box is poured and collected. The problem of contain the metal magnetic powder when soaking, need manual material loading and feed supplement, the inconvenient and waste time and energy of material loading influence the production efficiency of metal magnetic powder, the result of use is not good enough is solved, realized to the feed supplement of metal magnetic powder or material loading convenient and fast more, the material loading is laborsaving labour saving and time saving is showing and has improved production efficiency, has reduced manual operation simultaneously and has reduced manufacturing cost, the result of use is better.
2. According to the utility model, the metal magnetic powder and the liquid are fully stirred by the stirring rod, the impregnation effect is improved, the impregnated metal magnetic powder is convenient to dump and collect by the material storage box, the stop block is pushed by the electric push rod to slide along the slot, the feeding and the material supplementing are controlled by matching with the use convenience of the auger, the structure is simple, and the operation is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a sectional view of the seal cap structure of the present invention;
fig. 3 is a cross-sectional view of a feed tube structure of the present invention.
The reference numbers in the figures illustrate: 1. a vacuum impregnation machine main body; 2. a vacuum pump; 3. an air inlet pipe; 4. a liquid inlet pipe; 5. a liquid discharge pipe; 6. a sealing cover; 7. a hydraulic lever; 8. a feed pipe; 9. a motor A; 10. a stirring rod; 11. a material storage box; 12. a handle; 13. an L-shaped block; 14. adjusting a hand wheel; 15. a packing auger; 16. a feed hopper; 17. a slot; 18. a stopper; 19. an electric push rod; 20. and a motor B.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Example 1
As shown in fig. 1-3, a vacuum containing dipping machine for automatic feeding for metal magnetic powder production, including vacuum containing dipping machine main part 1, vacuum containing dipping machine main part 1 left wall front end intercommunication has vacuum pump 2, vacuum containing dipping machine main part 1 left wall rear end intercommunication has intake pipe 3 of taking the valve, intake pipe 3 lower extreme is equipped with the feed liquor pipe 4 of taking the valve, vacuum containing dipping machine main part 1 bottom surface middle part intercommunication has fluid-discharge tube 5 of taking the valve, vacuum containing dipping machine main part 1 top surface rotates and is connected with sealed lid 6, vacuum containing dipping machine main part 1 is last to be the bilateral symmetry structure and rotates and is connected with two hydraulic stem 7, vacuum containing dipping machine main part 1 right wall front end intercommunication has inlet pipe 8, sealed lid 6 middle part is installed motor a9 through the mount pad, motor a9 output shaft passes sealed lid 6 outer wall and extends to inside and cup joints puddler 10.
The front end of the vacuum impregnation machine main body 1 is connected with a material storage box 11 in a sliding mode, a handle 12 is fixedly arranged in the middle of the front wall of the material storage box 11, the front end of the material storage box 11 is of a bilateral symmetry structure, two L-shaped blocks 13 are fixedly arranged, the rear ends of the L-shaped blocks 13 are connected with an adjusting hand wheel 14 through threaded holes in a threaded mode, and the bottom surface and the left end and the right end of the material storage box 11 are in a filter screen shape.
The liquid inlet pipe 4 is communicated with the vacuum impregnation machine main body 1, the sealing cover 6 is tightly pressed on the vacuum impregnation machine main body 1, the upper end of the hydraulic rod 7 is rotatably connected with the sealing cover 6, the inner wall of the L-shaped block 13 is in friction contact with the outer wall of the vacuum impregnation machine main body 1, and the inner end of the adjusting hand wheel 14 is tightly pressed against the outer wall of the vacuum impregnation machine main body 1.
The working principle of the utility model is that when the vacuum impregnation machine is used, valves of an air inlet pipe 3 and a liquid discharge pipe 5 are closed, metal magnetic powder is conveyed into a vacuum impregnation machine main body 1 through a feeding pipe 8 and falls into a material storage box 11, air in the vacuum impregnation machine main body 1 is sucked through a vacuum pump 2 to form vacuum to generate negative pressure, required liquid is sucked into the vacuum impregnation machine main body 1 through a liquid inlet pipe 4 and conveyed to a proper volume, then the liquid inlet pipe 4 is closed, a stirring rod 10 is driven to rotate through the rotation of an output shaft of a motor A9 and stirs the metal magnetic powder, so that the metal magnetic powder is fully contacted with the liquid, external air is sucked into the vacuum impregnation machine main body 1 from the negative pressure through the air inlet pipe 3 after impregnation and the stirring are finished, the liquid in the vacuum impregnation machine main body 1 is discharged through the liquid discharge pipe 5, a hydraulic rod 7 is used for opening the vacuum impregnation machine main body 1 in a rotating way, at this time, the sealing cover 6 drives the motor A9 and the stirring rod 10 to move synchronously, the rotary adjusting hand wheel 14 rotates along the L-shaped block 13 and is separated from the vacuum impregnation machine main body 1, the handle 12 is pulled to enable the material storage box 11 to slide forwards along the vacuum impregnation machine main body 1 to take down the material storage box 11, and the impregnated metal magnetic powder in the material storage box 11 is poured and collected.
Example 2
On embodiment 1's basis, the inside right-hand member of inlet pipe 8 is equipped with auger 15, and inlet pipe 8 right side upper end intercommunication has feeder hopper 16, and slot 17 has been seted up to inlet pipe 8 left end, and the slot 17 is inside to be pegged graft to have dog 18, and dog 18 right wall upper end has set firmly electric putter 19, and motor B20 is installed through the supporting shoe to vacuum impregnation machine main part 1 right wall.
The bottom surface of the electric push rod 19 is fixedly connected with the top surface of the feeding pipe 8, and the output shaft of the motor B20 penetrates through the outer wall of the feeding pipe 8 to extend to the inner wall and is coaxially connected with the packing auger 15.
During the use, when feeding through inlet pipe 8, at first pour the metal magnetic powder into feeder hopper 16 inside fall into inlet pipe 8 inside, drive auger 15 rotatory through motor B20, turn left promotion to vacuum containing dipping machine main part 1 inside from the right side with the metal magnetic powder, make dog 18 along slot 17 vertical movement control feeding through electric putter 19, seal inlet pipe 8 simultaneously, the feed supplement of metal magnetic powder is convenient and fast more.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the utility model disclosed above are intended to be illustrative only. The preferred embodiments are not exhaustive and do not limit the utility model to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.