CN216284243U - Rotary indexing table inspection simulator - Google Patents
Rotary indexing table inspection simulator Download PDFInfo
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- CN216284243U CN216284243U CN202122186496.4U CN202122186496U CN216284243U CN 216284243 U CN216284243 U CN 216284243U CN 202122186496 U CN202122186496 U CN 202122186496U CN 216284243 U CN216284243 U CN 216284243U
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- rotary indexing
- indexing table
- rotary
- power supply
- rack
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Abstract
The utility model discloses a rotary indexing table inspection simulator, which comprises an external air source, an external power supply, a rotary indexing table to be tested and a frame body; the rack body comprises a rack and a detection table panel, and a positioning mechanism for positioning and fixing the rotary indexing table is arranged on the detection table panel; an electrical installation plate is arranged in the rack, and a pressure reducing valve, a pressure gauge and a solenoid valve arranged in double stations are fixed on the electrical installation plate; the rotary indexing table is connected with a plurality of sensors; the rack is also provided with a power supply and CPU module connected with an external power supply, an input and output module, a button box for controlling the start and stop of detection and a control screen, wherein the sensor, the pressure reducing valve, the pressure gauge, the electromagnetic valve, the power supply and CPU module, the input and output module, the button box and the control screen are respectively connected through cables; the rotary indexing table can detect the indexing function and the rotary working state of the rotary indexing table in an off-line state to meet the preset field requirement or not, verify the smooth rotation state, greatly save labor and improve the working efficiency.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to a detection technology of a rotary indexing table, in particular to an inspection simulator of the rotary indexing table.
[ background of the utility model ]
In industrial automation assembly, the need for various indexing tables, i.e. an intermittent motion mechanism, is often encountered. If the mechanism is not provided, manual transmission or rotary positioning is adopted, so that labor is wasted, and the mechanism is not easy to accurately position.
The rotary indexing table can realize clockwise indexing rotation, anticlockwise indexing rotation, reciprocating indexing rotation and composite indexing rotation of the workbench. The automatic indexing table can be divided into 2 indexing (180 degrees), 3 indexing (120 degrees), 4 indexing (90 degrees), 6 indexing (60 degrees), 8 indexing (45 degrees), 12 indexing (30 degrees) and 24 indexing (15 degrees), and a user can automatically set forward rotation, reverse rotation, reciprocating rotation or compound rotation according to the use instruction of the indexing table according to the requirements of an automatic field; however, after the rotary indexing table is subjected to indexing adjustment, in a verification stage, the degree of rotation of the rotary indexing table is difficult and complicated to check, the rotary indexing table is generally directly installed on automatic equipment to start up and run in a trial mode, and if the setting is inaccurate, the lower indexing table needs to be detached, and the setting step is executed again; not only occupies equipment, but also greatly influences the production efficiency.
In addition, when the rotary indexing table has a fault and needs to be maintained, the fault is repaired and then whether the function is recovered is verified, the rotary indexing table is usually reinstalled on the automation equipment to be started to observe and verify, if the maintenance and the assembly are inaccurate, the desired indexing function cannot be realized, repeated disassembly and assembly are also needed, the equipment shutdown time is prolonged, the equipment starting rate is influenced, and the production efficiency of the whole production line is also influenced.
[ Utility model ] content
In order to solve the technical difficulties, the utility model provides the rotary indexing table inspection simulator which has a simple structure and high automation degree, realizes the detection of the indexing function and the rotation direction working state of the rotary indexing table in an off-line state, meets the preset field requirement, verifies the smooth rotation state, greatly saves manpower and improves the working efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a rotary indexing table inspection simulator comprises an external air source, an external power supply, a rotary indexing table to be tested and a frame body;
the frame body comprises a frame-shaped connected rack and a detection table panel horizontally arranged at the top end of the rack, and a positioning mechanism for positioning and fixing the rotary indexing table is arranged on the detection table panel;
an electric mounting plate is arranged in the rack, a pressure reducing valve, a pressure gauge and a solenoid valve arranged in double stations are fixed on the electric mounting plate, and the pressure reducing valve, the pressure gauge and the solenoid valve are connected with an external air source through air pipes and communicated with a driving interface of the rotary indexing table;
the rotary indexing table to be detected is connected with a plurality of sensors for detecting the working state of the rotary indexing table;
the rack is also provided with a power supply and CPU module connected with an external power supply, an input and output module, a button box for controlling the start and stop of the detection and a control screen, and the sensor, the pressure reducing valve, the pressure gauge, the electromagnetic valve, the power supply and CPU module, the input and output module, the button box and the control screen are respectively connected through cables.
Furthermore, the positioning mechanism is four limiting blocks which are used for respectively positioning four corners of the rotary indexing table to be measured.
Furthermore, the electric installation board is installed on two columns on the rear side of the rack, and the power supply, the CPU module, the input and output module, the pressure reducing valve, the pressure gauge and the electromagnetic valve are sequentially and fixedly installed on the electric installation board from left to right.
Further, the pressure reducing valve and the pressure gauge adopt an integrated connecting structure.
Further, the button box and the control screen are separately arranged on two sides of the upper edge of the front side face of the rack.
Furthermore, a single-hole normally open button is arranged on the button box.
Furthermore, four feet at the bottom of the rack are respectively provided with a universal caster which is used for the complete machine to move.
Furthermore, two handles for pulling the whole machine to move are further mounted at the upper part of the front side of the rack.
Further, the solenoid valve is two five-way valve body.
The utility model has the beneficial effects that:
compared with the prior art, technicians are adopted to adjust the working mode of the rotary indexing disc, or after a fault indexing table is maintained, whether the rotary indexing table achieves the expected effect or not can not be verified, the hundred percent debugging to the ideal state is guaranteed only by experience, the final effect is that the rotary indexing table is installed on an automatic production line again, and after an automatic operation program is started, whether the rotary indexing table is in a good state or not can be found. Once the installation operation of the rotary indexing table cannot reach an undesirable state, the rotary indexing table is detached, adjusted again, installed and tested again. The failure of ensuring the hundred percent reliable debugging or maintenance of the spare parts of the equipment inevitably causes unexpected downtime, affects the equipment starting rate of an automatic production line, affects the production efficiency and causes extra loss to the production.
According to the utility model, through the automatic detection platform which is composed of the power supply, the CPU module, the input/output module, the button box and the control screen, a required detection program is programmed into the CPU module, and after the rotary indexing table is adjusted in working mode or maintained, the rotary indexing table can be subjected to rotary direction inspection, rotary angle inspection and rotary precision inspection, so that the rotary indexing table can be effectively and conveniently detected; when the touch screen is in work, the touch screen is used for selecting programs, and the operation is simple. Corresponding programs are selected for detection according to needs, the universality is strong, and the working state of the rotary indexing table after debugging or maintenance can be conveniently detected; the test platform is utilized, the rotary indexing table can be guaranteed to completely meet working requirements after debugging or maintenance, safety and reliability of the installed spare parts are guaranteed, reliability of the spare parts is greatly improved, unnecessary installation, machine test and shutdown maintenance time are avoided, and working efficiency of a production line is effectively improved.
[ description of the drawings ]
FIG. 1 is a schematic perspective exploded view of the present invention;
FIG. 2 is a front perspective view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a rear perspective view of the present invention;
FIG. 5 is a schematic perspective view of the rotary indexing table and corresponding sensor according to the present invention;
FIG. 6 is a schematic diagram of the air path connection of the rotary indexing table during clockwise/counterclockwise unidirectional rotation in the present invention;
fig. 7 is a schematic view of the reciprocating rotation/unidirectional rotation/compound reciprocating rotation compound motion air path connection in the present invention.
[ detailed description ] embodiments
A rotary indexing table 1 inspection simulator is shown in figures 1 to 5 and comprises an external air source (not shown), an external power source (not shown), a rotary indexing table 1 to be tested and a frame body 2, wherein the rotary indexing table 1 to be tested is connected with a plurality of sensors 3 for detecting the working state of the rotary indexing table 1; the rack body 2 comprises a rack 20 connected in a frame shape and a detection table panel 21 horizontally arranged at the top end of the rack 20, four feet at the bottom of the rack 20 are respectively provided with a universal caster 4 used for moving the whole machine, and the upper part of the front side of the rack 20 is also provided with two handles 5 used for pulling the whole machine to move; the detection table panel 21 is provided with a positioning mechanism 6 for positioning and fixing the rotary indexing table 1, and the positioning mechanism 6 is four limiting blocks for respectively positioning four corners of the rotary indexing table 1 to be detected. An electric installation plate 7 is arranged in the rack 20, a pressure reducing valve 8, a pressure gauge 9 and an electromagnetic valve 10 arranged in a double-station mode are fixed on the electric installation plate 7, and the pressure reducing valve 8, the pressure gauge 9 and the electromagnetic valve 10 are connected with an external air source through air pipes and are communicated with a driving interface of the rotary indexing table 1. The rack 20 is also provided with a power supply and CPU module 11 connected with an external power supply, an input/output module 12, a button box 13 for controlling the start and stop of detection and an operation screen 14, the pressure reducing valve 8 and the pressure gauge 9 adopt an integrated connection structure, the button box 13 is provided with a single-hole normally open button, and the electromagnetic valve 10 is a two-position five-way valve; the sensor 3, the pressure reducing valve 8, the pressure gauge 9, the electromagnetic valve 10, the power supply and CPU module 11, the input and output module 12, the button box 13 and the control screen 14 are respectively connected through cables.
The electric installation plate 7 is installed on two columns at the rear side of the rack 20, and the power supply and CPU module 11, the input and output module 12, the pressure reducing valve 8, the pressure gauge 9 and the electromagnetic valve 10 are sequentially installed and fixed on the electric installation plate 7 from left to right. The button box 13 and the control panel 14 are separately installed at both sides of the upper edge of the front side of the stand 20.
When in use, after the maintenance and debugging of the rotary indexing table 1 are completed, the rotary indexing table 1 with preset rotation direction and angle is placed in the limiting block of the detection table panel 21, and as shown in fig. 6 and 7, the A, B, C, D interface of the rotary indexing table 1 is correspondingly connected with the driving air pipe; as shown in fig. 5, the sensor 3 is mounted to the corresponding connection holes S1, S2, and S3 of the rotary index table 1, and the external air source is turned on, and then the air pressure is set and the external power is turned on.
Then, the control screen 14 is opened, and corresponding programs are selected according to requirements; if the program 1 is clockwise one-way rotation, if the rotating dividing disc is set to clockwise rotation, the program is selected; if the program 2 is counterclockwise one-way rotation, if the rotating index plate is set to counterclockwise rotation request, the program is selected; if the program 3 is reciprocating rotation, the program is selected if the rotary dividing disc is set to reciprocating rotation; if the program 4 is clockwise rotation + reciprocating rotation, if the rotating dividing disc is set to clockwise rotation + reciprocating rotation, the program is selected; if the program 5 is counterclockwise rotation + reciprocating rotation, the rotating index plate is selected from the program if counterclockwise rotation + reciprocating rotation is set.
Then, a start button on the button box 13 is pressed, and the index plate is rotated to realize a continuous automatic operation simulation mode of a working state, so that automatic cycle operation is realized. And meanwhile, observing the working state of the rotary indexing table 1, if the work is not smooth or does not meet the preset action requirement, disassembling and adjusting the rotary indexing disc again, and putting the rotary indexing disc on the detection table panel 21 again after the rotary indexing disc is completely adjusted to perform an automatic operation simulation experiment. Until the rotating index plate is ready to be installed and meets the working requirement.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "front", "back", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that are usually placed when the products of the present invention are used, and are used only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and not intended to limit the scope of the utility model, and all equivalent changes in shape, structure and principle of the utility model should be covered by the protection scope of the present invention.
Claims (9)
1. A rotary indexing table inspection simulator comprises an external air source, an external power supply, a rotary indexing table to be tested and a frame body; the method is characterized in that:
the frame body comprises a frame-shaped connected rack and a detection table panel horizontally arranged at the top end of the rack, and a positioning mechanism for positioning and fixing the rotary indexing table is arranged on the detection table panel;
an electric mounting plate is arranged in the rack, a pressure reducing valve, a pressure gauge and a solenoid valve arranged in double stations are fixed on the electric mounting plate, and the pressure reducing valve, the pressure gauge and the solenoid valve are connected with an external air source through air pipes and communicated with a driving interface of the rotary indexing table;
the rotary indexing table to be detected is connected with a plurality of sensors for detecting the working state of the rotary indexing table;
the rack is also provided with a power supply and CPU module connected with an external power supply, an input and output module, a button box for controlling the start and stop of the detection and a control screen, and the sensor, the pressure reducing valve, the pressure gauge, the electromagnetic valve, the power supply and CPU module, the input and output module, the button box and the control screen are respectively connected through cables.
2. The rotary index table inspection simulator according to claim 1, wherein the positioning mechanism is four limiting blocks for positioning four corners of the rotary index table to be tested.
3. The rotary indexing table inspection simulator according to claim 1, wherein the electrical mounting plate is mounted on two posts at the rear side of the table frame, and the power supply and CPU module, the input and output module, the pressure reducing valve, the pressure gauge and the solenoid valve are sequentially mounted and fixed on the electrical mounting plate from left to right.
4. A rotary indexing table inspection simulator according to claim 1 or 3, in which the pressure reducing valve and pressure gauge are of integral construction.
5. The rotary index table inspection simulator of claim 1, wherein said button boxes and said control panel are separately mounted on both sides of an upper edge of a front side of said table frame.
6. The rotary index table inspection simulator according to claim 1 or 5, wherein a single hole normally open button is provided on the button box.
7. The rotary indexing table inspection simulator according to claim 1, wherein the four legs at the bottom of the table frame are respectively provided with universal casters for moving the whole machine.
8. The rotary indexing table inspection simulator of claim 1, wherein two handles for pulling the whole machine to move are further mounted on the upper portion of the front side of the table frame.
9. The rotary indexing table inspection simulator of claim 1, wherein the solenoid valve is a two-position, five-way valve body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122186496.4U CN216284243U (en) | 2021-09-10 | 2021-09-10 | Rotary indexing table inspection simulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122186496.4U CN216284243U (en) | 2021-09-10 | 2021-09-10 | Rotary indexing table inspection simulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216284243U true CN216284243U (en) | 2022-04-12 |
Family
ID=81062724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122186496.4U Expired - Fee Related CN216284243U (en) | 2021-09-10 | 2021-09-10 | Rotary indexing table inspection simulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216284243U (en) |
-
2021
- 2021-09-10 CN CN202122186496.4U patent/CN216284243U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220412 |