CN216274163U

CN216274163U - Intelligent fermented pepper homogenizing fermentation drum

Info

Publication number: CN216274163U
Application number: CN202122914120.0U
Authority: CN
Inventors: 郭玉鑫; 牛家棒; 王璞; 汤砚宁; 李明; 伏金生
Original assignee: Prettech Machinery Making Co ltd
Current assignee: Prettech Machinery Making Co ltd
Priority date: 2021-11-25
Filing date: 2021-11-25
Publication date: 2022-04-12
Anticipated expiration: 2031-11-25

Abstract

The utility model relates to the technical field of food processing, and provides an intelligent fermented chili homogenizing fermentation drum. The method comprises the following steps: the device comprises a rack and a rotary drum, wherein a driving device is arranged on the rack and drives the rotary drum placed on the rack; the rotary drum is provided with an interlocking temperature control device, a positive and negative safety valve and an exhaust device; the rotary drum rotates forwards or backwards to stir the materials, and the rotary drum rotates backwards to discharge the materials. The utility model has the beneficial effects that: the inside of rotary drum disposes several spiral shell areas of being connected with rotary drum and ejection of compact manhole, pushes the material to the rotary joint direction during forward rotation, pushes the material to ejection of compact manhole during reverse rotation, can realize the two-way stirring repeatedly of material in the rotary drum when ejection of compact manhole is closed, makes the material obtain abundant stirring, has guaranteed fermentation quality.

Description

Intelligent fermented pepper homogenizing fermentation drum

Technical Field

The utility model relates to the technical field of food processing, in particular to an intelligent fermented chili homogenizing fermentation drum.

Background

The vinasse chili is a unique delicious food seasoning in Guizhou, Yunnan, and is bright red in color, thick, spicy, fresh, spicy, sour, spicy, hot, salty and crisp, and special flavor, so that the vinasse chili is particularly popular with people, is suitable for people of all ages, and is essential in Guizhou delicious food in Yunnan. For example, the pickled peppers are necessary for cooking the 'fish-flavored shredded pork', 'fish-flavored eggplant', 'pickled spicy hairtail', 'pickled spicy crispy fish', 'Qianwei sauced pork', 'fish-wrapped leek' and 'strange grunt rice'; pickled vegetables and pickled vegetables are also commonly used as a base material, cold vegetable in sauce is prepared, and dipping water is prepared, so that the pickled peppers are in the position of Guizhou delicious food.

The traditional fermented pepper fermentation process needs manual stirring, the labor intensity is high, and the sanitary condition is poor. The manual operation is easily affected by environmental conditions and worker operation, resulting in unstable product quality.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an intelligent fermented pepper homogenizing fermentation drum, which aims to solve the technical problems in the prior art.

In order to achieve the purpose, the utility model adopts the technical scheme that: an intelligent fermented pepper homogenizing fermentation drum, comprising: the device comprises a rack and a rotary drum, wherein a driving device is arranged on the rack and drives the rotary drum placed on the rack; the rotary drum is provided with an interlocking temperature control device, a positive and negative safety valve and an exhaust device; the rotary drum rotates forwards or backwards to stir the materials, and the rotary drum rotates backwards to discharge the materials.

In an optional embodiment, the interlocking temperature control device comprises a plurality of temperature control jackets sleeved on the rotating drum and a temperature sensor inserted in the rotating drum.

In an optional embodiment, one end of the rotary drum is provided with a discharge manhole, the other end of the rotary drum is provided with a rotary joint, and the side surface of the rotary drum is provided with a feeding manhole.

In an alternative embodiment, two rolling rings are symmetrically arranged on the rotating cylinder, and a gear ring is arranged on the outer side of one of the rolling rings.

In an alternative embodiment, a plurality of spiral belts are arranged inside the rotary drum, and the rotary drum, the spiral belts and other parts contacting with materials are made of high-salinity-resistant food-grade duplex stainless steel.

In an alternative embodiment, the output end of the driving device on the frame is connected with a gear, and the gear is meshed with the gear ring; four groups of rollers and four groups of positioning wheels are arranged on the rack, each group of rollers is in contact with the outer surface of the rolling ring, and each group of positioning wheels is in contact with the side surface of the rolling ring and limits the side surface of the rolling ring.

In an optional embodiment, one end of the frame is provided with a rotary joint support, and the rotary joint support is connected with the rotary joint.

In an optional embodiment, the driving device is a variable frequency speed regulating motor.

In an alternative embodiment, the interior of the drum is provided with a cleaning device.

In an optional embodiment, the fermentation rotary drum further comprises an intelligent control cabinet, and the intelligent control cabinet is connected with the variable-frequency speed-regulating motor, the temperature sensor, the temperature control jacket, the cold and hot medium delivery pump, the pressure sensor, the positive and negative safety valves and the exhaust device.

The utility model has the beneficial effects that:

(1) the intelligent fermented pepper homogenizing fermentation rotary drum is internally provided with a plurality of spiral belts connected with the rotary drum and the discharge manhole, materials are pushed to the direction of the rotary joint during forward rotation, the materials are pushed to the discharge manhole during reverse rotation, and the materials in the rotary drum can be repeatedly stirred in a two-way mode when the discharge manhole is closed, so that the materials are fully stirred, and the fermentation quality is ensured.

(2) The intelligent fermented pepper homogenizing fermentation drum is provided with the interlocking temperature control device, the temperature sensor extends into the material, the actual temperature in the material can be accurately measured, and the temperature sensor is linked with the valve of the temperature control jacket according to the process requirement; the temperature control jacket can provide a refrigerant or a heating medium into the temperature control jacket according to the data feedback and the process requirements of the temperature sensor to adjust or stabilize the temperature of the materials in the rotary drum, thereby further ensuring the fermentation quality.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic view of an overall structure of an intelligent fermented pepper homogenizing fermentation drum according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a support of the fermented pepper homogeneous intelligent fermentation drum according to an embodiment of the present invention.

Fig. 3 is a schematic view of an overall structure of the fermented pepper homogeneous intelligent fermentation drum according to the embodiment of the present invention.

Wherein, the reference numbers in the figures are: 1. the device comprises a discharge manhole, a speed reducing motor, a temperature control jacket, a positive and negative pressure safety valve, a feeding manhole, a discharge device, a rotary drum, a rotary joint, a temperature sensor, a frame, a rolling ring, a gear, a roller, a positioning wheel, a gear ring, a rotary joint support and a positioning wheel, wherein the positive and negative pressure safety valve is 4, the feeding manhole is 5, the rotary joint is 6, the exhaust device is 7, the rotary drum is 8, the rotary joint is 9, the temperature sensor is 10, the frame is 11, the rolling ring is 12, the gear is 13, the roller is 14, the positioning wheel is 15, the gear ring is 16, and the rotary joint support is provided with a groove.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positions based on the orientations or positions shown in the drawings, and are for convenience of description only and not to be construed as limiting the technical solution. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless specifically limited otherwise.

Referring to fig. 1-3, the present embodiment provides an intelligent fermentation drum for homogenizing pickled peppers, comprising: the machine comprises a rack 10 and a rotary drum 7, wherein a driving device is arranged on the rack 10, preferably, the driving device is a variable-frequency speed-regulating motor, the variable-frequency speed-regulating motor can select the rotating speed and the rotating direction according to different working conditions, and the direction change can be realized in the rotating process. The variable frequency speed regulating motor drives a rotary drum 7 arranged on the frame 10, and the rotary drum 7 is provided with a linkage temperature control device, a positive and negative safety valve 4 and an exhaust device 6. The positive and negative safety valves 4 are used for balancing the pressure inside and outside the rotary drum 7 when the temperature of the material and the gas phase space inside the rotary drum 7 is changed sharply due to the environment or other factors so as to protect equipment and materials; the exhaust device 6 is used for exhausting or supplementing air to the materials in the rotary drum 7 according to the process requirements when the action limit of the positive and negative pressure safety valve 4 is not reached.

Specifically, the interlocking temperature control device comprises a plurality of temperature control jackets 3 sleeved on the rotary drum 7 and temperature sensors 9 inserted in the rotary drum 7, preferably, three temperature control jackets 3 are provided, and the temperature control jackets are sleeved outside the rotary drum 7 at equal intervals; the temperature sensor 9 can accurately measure the internal actual temperature of the material, and is linked with the valve of the temperature control jacket 3 according to the process requirement, and the temperature control jacket 3 can provide a refrigerant or a heating medium into the temperature control jacket 3 according to the data feedback and the process requirement of the temperature sensor 9 to adjust or stabilize the temperature of the material in the rotary drum 7. The interior of the drum 7 is also provided with a cleaning device for cleaning the interior of the drum 7.

Further, one end of the rotary drum 7 is provided with a discharge manhole 1 for discharging materials; the side of the drum 7 is provided with a feed manhole 5 for feeding material to the interior of the drum 7. The other end of the rotating cylinder 7 is provided with a rotary joint 8 for connecting a pipeline; one end of the frame 10 is provided with a rotary joint support 16, the rotary joint support 16 is connected with the rotary joint 8, the rotary joint 8 is a rotary part and a fixed part, the rotary part and the fixed part are rotatably connected, the rotary part is connected with the rotary drum 7, and the fixed part is connected with the rotary joint support 16.

In addition, two rolling rings 11 are symmetrically arranged on the rotary drum 7, and a gear ring 15 is arranged outside one rolling ring 11. The output end of the driving device on the frame 10 is connected with a gear 12, and the gear 12 is meshed with a gear ring 15; four groups of rollers 13 and four groups of positioning wheels 14 are arranged on the rack 10, each group of rollers 13 is in contact with the outer surface of the rolling ring 11, and the rollers 13 are in rolling connection with the rolling ring 11; each group of positioning wheels 14 is in contact with and limits the side surface of the rolling ring 11, and the positioning wheels 14 are in rolling connection with the rolling ring 11.

Finally, a plurality of spiral bands are arranged inside the rotary drum 7, the materials are pushed to the direction of the rotary joint 8 during forward rotation, and the materials are pushed to the discharging manhole 1 during reverse rotation. When the discharging manhole 1 is closed, the bidirectional repeated stirring of the materials in the rotary drum 7 can be realized, so that the materials are fully stirred, and the fermentation quality is ensured.

The working process of the fermentation rotary drum is as follows:

step 1, rotating a rotary drum 7 and stopping at a feeding position, enabling a feeding manhole 5 to face upwards, opening a cover of the feeding manhole 5, and adding materials into the rotary drum 7 in a mechanical or manual mode;

step 2, closing the cover of the feeding manhole 5, starting an equipment variable frequency speed regulating motor to drive the rotary barrel 7 to rotate positively and negatively, and controlling the speed to rotate so as to fully stir and mix the materials;

step 3, controlling the temperature of the material by controlling the refrigerant or heat medium entering and exiting the temperature control jacket 3 in a linkage manner through a temperature sensor 9 in the rotation process of the rotary drum 7;

step 4, in a static fermentation state, the feeding manhole 5 is upward, closed anaerobic fermentation is performed at the moment, and the temperature of the material is controlled by controlling the refrigerant or the heating medium in and out of the temperature control jacket 3 in a linkage manner through the temperature sensor 9;

step 5, if air supplement or exhaust is needed in the fermentation process, the exhaust device 6 is started to exhaust or supplement air; when the pressure in the rotary drum 7 is too high or too low, the positive and negative pressure safety valve 4 is opened to carry out pressure relief or pressure boosting operation;

and 6, after fermentation is completed, opening the discharging manhole 1, continuously and reversely rotating the rotary drum 7, and discharging the materials from the discharging manhole 1.

And 7, conveying the cleaning liquid into the rotary drum 7 through the cleaning device, and cleaning the interior of the rotary drum 7 by repeatedly driving the rotary drum 7 to rotate forwards and backwards. And finally, opening the discharge manhole 1, reversely rotating the rotary drum 7, and discharging the cleaning liquid and the dirt to finish cleaning.

It should be pointed out that the intelligent control cabinet can control the turning, rotating speed, starting and closing of the variable frequency speed regulating motor, and the temperature sensor 9 and the pressure sensor in the revolving drum 7 are linked according to the working condition and the process requirement to execute the operations of temperature control, turning, speed regulation, opening and closing, and the pressure sensor is connected with the positive and negative safety valves 4 and the exhaust device 6. The intelligent control cabinet is connected with the temperature sensor, the related valves of the temperature control jacket 3 and the cold and hot medium delivery pump, and carries out linkage control according to the working condition and the process requirement. The intelligent control cabinet is connected with the pressure sensor and the exhaust valve in the exhaust device 6, the exhaust valve is controlled to be opened and closed according to working conditions and technological requirements, and the exhaust valve is controlled by the position feedback device to act only when the exhaust valve is located at an upward position (when the exhaust valve is higher than a material). In addition, the intelligent control cabinet has the functions of setting program operation and manual operation, is operated by the set program and in some cases manually, and has the functions of learning and memorizing.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent fermented pepper homogenizing fermentation drum, comprising: the device comprises a rack (10) and a rotary drum (7), wherein a driving device is arranged on the rack (10) and drives the rotary drum (7) placed on the rack (10); the rotary drum (7) is provided with an interlocking temperature control device, a positive and negative safety valve (4) and an exhaust device (6);

the method is characterized in that: the rotary drum (7) rotates forwards or backwards to stir the materials, and the rotary drum (7) rotates backwards to discharge the materials.

2. The fermented pepper homogeneous intelligent fermentation rotary drum as claimed in claim 1, wherein the interlocking temperature control device comprises a plurality of temperature control jackets (3) sleeved on the rotary drum (7) and a temperature sensor (9) inserted inside the rotary drum (7).

3. The fermented pepper homogeneous intelligent fermentation drum as claimed in claim 1, wherein one end of the drum (7) is provided with a discharge manhole (1), the other end of the drum (7) is provided with a rotary joint (8), and the side surface of the drum (7) is provided with a feed manhole (5).

4. The fermented pepper homogeneous intelligent fermentation rotary drum as claimed in claim 1, wherein two rolling rings (11) are symmetrically arranged on the rotary drum (7), and a gear ring (15) is arranged outside one of the rolling rings (11).

5. The fermented pepper homogeneous intelligent fermentation rotary drum as claimed in claim 1, wherein a plurality of spiral bands are arranged inside the rotary drum (7), and the rotary drum (7), the spiral bands and other parts contacting with materials are made of food grade duplex stainless steel with high salinity resistance.

6. The fermented pepper homogeneous intelligent fermentation rotary drum as claimed in claim 4, wherein the output end of the driving device on the frame (10) is connected with a gear (12), and the gear (12) is meshed with the gear ring (15); four groups of rollers (13) and four groups of positioning wheels (14) are arranged on the rack (10), each group of rollers (13) is in contact with the outer surface of the rolling ring (11), and each group of positioning wheels (14) is in contact with the side surface of the rolling ring (11) and limits the side surface.

7. The fermented pepper homogeneous intelligent fermentation rotary drum as claimed in claim 3, wherein one end of the frame (10) is provided with a rotary joint support (16), and the rotary joint support (16) is connected with the rotary joint (8).

8. The fermented chili homogeneous intelligent fermentation rotary drum as claimed in claim 1, wherein the driving device is a variable frequency speed regulating motor.

9. The fermented pepper homogeneous intelligent fermentation drum as claimed in claim 1, wherein the inside of the drum (7) is provided with a cleaning device.

10. The fermented chili homogeneous intelligent fermentation rotary drum as claimed in claim 8, further comprising an intelligent control cabinet, wherein the intelligent control cabinet is connected with the variable frequency speed regulating motor, the temperature sensor (9), the temperature control jacket (3), the cold and heat medium delivery pump, the pressure sensor, the positive and negative safety valves (4) and the exhaust device (6).