CN216266734U - Wallboard online pouring production system - Google Patents

Abstract

The utility model provides an online wallboard pouring production system, which belongs to the technical field of wallboard production and comprises wallboard production equipment, a cutting device, a stacking plate gantry transfer device, a plate turnover device, a packing and conveying device and a finished product drag chain, wherein the wallboard production equipment comprises: the multistage stirring device is used for preparing foaming slurry required by pouring the wallboard; the continuous pouring conveying device is arranged below the multistage stirring device and is used for conveying and forming the wallboard, the continuous pouring conveying device comprises a conveying mechanism and a side belt conveying assembly which is matched with the conveying mechanism and is used for forming the wallboard, the conveying mechanism comprises a conveying belt, and the side belt conveying assembly comprises a forming side belt group; the online cleaning device comprises a belt cleaning mechanism and a side belt cleaning mechanism. The utility model can realize the on-line efficient preparation of foaming slurry, coherent pouring and guarantee that the conveying belt and the molding side belt are always in a clean state, and the whole production line has high automation degree and high production efficiency.

Description

Wallboard online pouring production system

Technical Field

The utility model relates to the technical field of wallboard production, in particular to an online wallboard casting production system.

Background

In the production process of the light wallboard, the slurry which is stirred and mixed is generally required to be poured into a mold, after solidification and forming, the light wallboard is conveyed to the next cutting procedure for cutting, then is stacked and transported through a stacking plate gantry transport device, is turned over through a plate turnover machine, and is packed and transported through a packing and transporting device. In the whole production system, what needs to be improved is the pouring production process of the wallboard, and the production efficiency is low due to the fact that online efficient and continuous pouring cannot be achieved, so that the online pouring production system of the wallboard needs to be provided to solve the existing problems.

Disclosure of Invention

In view of the above, the utility model provides an online wallboard casting production system, which can efficiently prepare foaming slurry on line, continuously cast and ensure that a conveying belt and a forming side belt are always in a clean state, and has high automation degree and high production efficiency in the whole production line.

In order to solve the technical problem, the utility model provides an online wallboard pouring production system, which comprises wallboard production equipment, a cutting device, a stacking plate gantry transfer device, a plate turnover device, a packing and conveying device and a finished product drag chain, wherein the wallboard production equipment comprises:

the multistage stirring device is used for preparing foaming slurry required by pouring the wallboard;

the continuous pouring conveying device is arranged below the multistage stirring device and is used for conveying and forming the wall board, the continuous pouring conveying device comprises a conveying mechanism for conveying foamed slurry and a side belt conveying assembly which is matched with the conveying mechanism and is used for forming the wall board, the conveying mechanism comprises a conveying belt, and the side belt conveying assembly comprises forming side belt groups which are arranged on two sides of the conveying belt along the conveying direction of the conveying belt;

the online cleaning device comprises a belt cleaning mechanism for cleaning the conveying belt online and a side belt cleaning mechanism for cleaning the molding side belt group online.

Furthermore, the multistage stirring device comprises a support frame, and a weighing mechanism, a dry powder stirring mechanism, a slurry stirring mechanism and a foaming mixing mechanism are sequentially arranged on the support frame from top to bottom.

Furthermore, the side belt conveying assembly further comprises a side belt driving mechanism arranged at one end of the molding side belt group and used for driving the molding side belt group and the conveying belt to synchronously operate, and a side belt driven mechanism arranged at the other end of the molding side belt group.

Further, the assembly is carried to the sideband still includes stop gear, stop gear is including setting up mount pad on conveying mechanism, setting up on the mount pad and being used for preventing the limiting plate that shaping sideband group warp.

Furthermore, the online cleaning device further comprises at least two pressing mechanisms which are arranged at the bottom of the conveying mechanism and used for tensioning the conveying belt, and the belt cleaning mechanism is arranged between every two adjacent pressing mechanisms.

Furthermore, hold-down mechanism includes along vertical direction set up in the hoist and mount subassembly of conveying mechanism bottom, slide set up in on the hoist and mount subassembly and along the compression roller subassembly of vertical direction removal, set up the fixed subassembly between hoist and mount subassembly and compression roller subassembly.

Furthermore, the compression roller assembly comprises a hanging plate and a compression roller, the hanging plate is slidably sleeved on the hanging assembly, the compression roller is rotatably arranged on the hanging plate and used for tensioning the conveying belt, and the fixing assembly is arranged between the hanging assembly and the hanging plate.

Furthermore, the belt cleaning mechanism comprises a belt cleaning frame arranged between two adjacent pressing mechanisms, a belt cleaning roller assembly rotatably arranged on the belt cleaning frame and used for cleaning the conveying belt, and a belt cleaning driving piece arranged on the belt cleaning frame and in transmission connection with the belt cleaning roller assembly;

the side belt cleaning mechanism comprises a side belt cleaning frame, a side belt cleaning roller assembly and a side belt cleaning driving piece, wherein the side belt cleaning roller assembly is rotatably arranged on the side belt cleaning frame and is used for cleaning a formed side belt assembly, and the side belt cleaning driving piece is arranged on the side belt cleaning frame and is in transmission connection with the side belt cleaning roller assembly.

Furthermore, the last spacing guiding mechanism who prevents that the wallboard from appearing the phenomenon of deflecting on conveyor belt that is equipped with of conveying mechanism, spacing guiding mechanism sets up the spacing guide roll on one side lateral wall that is close to conveyor belt in spacing leading truck including setting up spacing leading truck, rotation that just does not remove along with conveyor belt on conveying mechanism.

Further, be equipped with unpowered linking carriage between conveying mechanism and the cutting device, unpowered linking carriage sets up in linking a plurality of conveying rollers at frame top including linking up the frame and evenly rotating.

The technical scheme of the utility model at least comprises the following beneficial effects:

1. the on-line high-efficiency foaming slurry preparation device is provided with the multi-stage stirring device, the coherent pouring conveying device and the on-line cleaning device, can realize on-line high-efficiency preparation of foaming slurry, coherent pouring and guarantee that a conveying belt and a forming side belt are always in a clean state, and is high in automation degree and production efficiency of the whole production line;

2. a first stirring assembly and a second stirring assembly are arranged in the slurry stirring barrel, and the stirring disc is positioned above the first slurry stirring blade, so that layered stirring is realized, the stirring is more sufficient, and the stirring efficiency is higher;

3. the pressing mechanism is arranged, so that the adjustment is convenient and fast, the conveying belt can be tensioned, the conveying stability is ensured, the conveying effect is good, and meanwhile, the belt cleaning mechanism is ensured to have a good cleaning effect on the conveying belt in a tensioned state;

4. the limiting guide mechanism is arranged to prevent the wallboard from deflecting on the conveying belt, so that the influence on the normal connection and the proceeding of the subsequent processes is avoided;

5. the unpowered linking conveying frame is arranged between the conveying mechanism and the cutting device, energy consumption is not needed, stable transition of the wallboard is guaranteed, and the wallboard is smoothly conveyed to the cutting process.

Drawings

FIG. 1 is a schematic structural diagram of an on-line wallboard casting production system according to an embodiment of the present invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic structural diagram of a multistage stirring apparatus according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a weighing mechanism and a dry powder stirring mechanism in an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a slurry stirring mechanism according to an embodiment of the present invention;

FIG. 6 is a schematic structural diagram of a foaming mixing mechanism in an embodiment of the present invention;

FIG. 7 is an enlarged structural view of portion A of FIG. 1;

FIG. 8 is an enlarged structural view of a portion B in FIG. 2;

FIG. 9 is an enlarged structural view of a portion C in FIG. 1;

FIG. 10 is a schematic structural view of a belt cleaning mechanism in an embodiment of the present invention;

FIG. 11 is a top view of FIG. 10;

FIG. 12 is a schematic structural view of a side belt cleaning mechanism according to an embodiment of the present invention;

FIG. 13 is a left side view of FIG. 12;

FIG. 14 is a top view of FIG. 12;

fig. 15 is an enlarged schematic view of a portion D in fig. 2.

In the figure:

1. a support frame;

2. a weighing mechanism; 201. a hopper scale; 202. a hopper pneumatic butterfly valve;

3. a dry powder stirring mechanism; 301. a dry powder stirring barrel; 302. a dry powder pneumatic butterfly valve; 303. a dry powder gear motor; 304. a dry powder stirring shaft; 305. a dry powder stirring arm; 306. a blocking cover;

4. a slurry stirring mechanism; 401. a slurry stirring barrel; 402. an upper cover of the slurry barrel; 403. a first slurry speed reduction motor; 404. a first slurry stirring shaft; 405. a first slurry stirring blade; 406. a second slurry speed reduction motor; 407. a second slurry stirring shaft; 408. a stirring plate; 409. a second slurry stirring blade; 410. a hinge cover of the slurry barrel;

5. a foaming mixing mechanism; 501. a foaming and stirring barrel; 502. an upper cover of the foaming barrel; 503. a foaming speed reducing motor; 504. a foaming stirring shaft; 505. a foaming stirring blade; 506. a hinge cover of the foaming barrel;

6. a conveying mechanism; 601. a conveyor belt;

7. a side belt drive mechanism; 701. a mounting frame; 702. a side belt drive motor; 703. a first side belt drive roll; 704. a second side belt drive roll; 705. a drive shaft; 706. a second roller shaft; 707. a second driven bevel gear; 708. a second fixed seat;

8. molding a side belt group; 801. a first molding side belt; 802. a second forming side belt;

9. a side belt driven mechanism; 901. a first side belt driven roller; 902. a second side belt driven roller;

10. a guide tensioning mechanism; 1001. the first driving end is guided to the tension roller; 1002. the second driving end is guided to the tension roller;

11. a limiting mechanism;

12. a belt cleaning mechanism; 1201. a belt cleaning rack; 1202. cleaning rollers on the belt; 1203. a belt lower cleaning roller; 1204. a belt cleaning drive motor;

13. a side belt cleaning mechanism; 1301. a side belt cleaning frame; 1302. a first side belt cleaning motor; 1303. the first side belt is provided with an inner side cleaning roller; 1304. the first side belt is provided with an outer side cleaning roller; 1305. a second side belt cleaning motor; 1306. the second side belt is provided with an inner cleaning roller; 1307. the second side belt is provided with an outer side cleaning roller;

14. an abutment roller;

15. a hold-down mechanism; 1501. a boom; 1502. a hanger plate; 1503. adjusting the nut; 1504. hoisting a bearing seat; 1505. a pressure roller;

16. a limiting guide mechanism; 1601. a limiting guide frame; 1602. limiting a guide roller;

17. the conveying frame is connected without power;

18. a cutting device;

19. a stacking plate gantry transfer device;

20. a plate turnover device;

21. a packing and conveying device;

22. and (5) finishing the drag chain.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 15 of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the utility model, are within the scope of the utility model.

As shown in fig. 1-15, an online wallboard casting production system comprises sequentially arranged wallboard production equipment, a cutting device 18, a stacking plate gantry transfer device 19, a plate turnover device 20, a packing and conveying device 21 and a finished product drag chain 22, wherein the wallboard production equipment comprises:

the multistage stirring device is used for preparing foaming slurry required by pouring the wallboard;

the continuous pouring conveying device is arranged below the multistage stirring device and is used for conveying and forming the wall board, the continuous pouring conveying device comprises a conveying mechanism 6 used for conveying foamed slurry and a side belt conveying assembly which is matched with the conveying mechanism 6 and is used for forming the wall board, the conveying mechanism 6 comprises a conveying belt 601, and the side belt conveying assembly comprises forming side belt groups 8 which are arranged on two sides of the conveying belt 601 along the conveying direction of the conveying belt 601;

the online cleaning device comprises a belt cleaning mechanism 12 for online cleaning the conveying belt 601 and a side belt cleaning mechanism 13 for online cleaning the forming side belt group 8.

Particularly, production system is pour on line to wallboard, including wallboard production facility, cutting device 18, yard board longmen transfer device 19, plate turnover 20, packing conveyor 21 and the finished product tow chain 22 that arrange in proper order, wallboard production facility includes:

the multistage stirring device is used for preparing the foaming slurry required by pouring the wallboard, so that the efficient preparation of the foaming slurry is ensured;

the continuous pouring and conveying device is arranged below the multistage stirring device and used for conveying and forming the wall board, the multistage stirring device conveys the prepared foaming slurry to the continuous pouring and conveying device, the continuous pouring and conveying device carries out online forming and conveying on the foaming slurry, the continuous pouring and conveying device comprises a conveying mechanism 6 for conveying the foaming slurry and a side belt conveying assembly which is matched with the conveying mechanism 6 and used for forming the wall board, the conveying mechanism 6 comprises a conveying belt 601, and the side belt conveying assembly comprises forming side belt groups 8 which are arranged on two sides of the conveying belt 601 along the conveying direction of the conveying belt 601;

on-line cleaning device, on-line cleaning device need not to shut down and can clear up conveyor belt 601 and shaping side band group 8 including belt cleaning mechanism 12 that is used for online clearance conveyor belt 601, the side band cleaning mechanism 13 that is used for online clearance shaping side band group 8, and the high efficiency of work just guarantees that conveyor belt 601 and shaping side band are in clean state all the time.

The on-line high-efficiency foaming slurry preparation device is provided with the multi-stage stirring device, the continuous pouring conveying device and the on-line cleaning device, can realize on-line high-efficiency preparation of foaming slurry and continuous pouring, ensures that the conveying belt 601 and the forming side belt are always in a clean state, and has high automation degree and high production efficiency in the whole production line.

According to one embodiment of the present invention, as shown in fig. 1-6, the multi-stage stirring device comprises a support frame 1, and a weighing mechanism 2, a dry powder stirring mechanism 3, a slurry stirring mechanism 4 and a foaming mixing mechanism 5 are sequentially installed on the support frame 1 from top to bottom.

Specifically, the weighing mechanism 2 includes three hopper scales 201 for weighing the dry powder; the dry powder stirring mechanism 3 is positioned below the weighing mechanism 2, a feed inlet of the dry powder stirring mechanism 3 is connected with a discharge outlet of the hopper scales 201, and dry powder weighed by the three hopper scales 201 flows into the dry powder stirring mechanism 3 to be mixed and stirred; the slurry stirring mechanism 4 is positioned below the dry powder stirring mechanism 3, a feed inlet of the slurry stirring mechanism 4 is connected with a discharge outlet of the dry powder stirring mechanism 3, and mixed dry powder which is uniformly mixed and stirred by the dry powder stirring mechanism 3 flows into the slurry stirring mechanism 4 to be mixed and stirred with liquid to form slurry; the foaming mixing mechanism 5 is positioned below the slurry stirring mechanism 4, a feed inlet of the foaming mixing mechanism 5 is connected with a discharge outlet of the slurry stirring mechanism 4, and the slurry uniformly mixed and stirred by the slurry stirring mechanism 4 flows into the foaming mixing mechanism 5 to be mixed with the foaming agent and is fully stirred.

The dry powder stirring mechanism 3 comprises a dry powder stirring barrel 301 arranged on the support frame 1, a dry powder stirring component rotatably arranged in the dry powder stirring barrel 301, and a dry powder stirring driving component which is arranged outside the dry powder stirring barrel 301 and is in transmission connection with the dry powder stirring component to drive the dry powder stirring component to rotate. The dry powder stirring assembly comprises a dry powder stirring shaft 304 rotatably arranged at the bottom in the dry powder stirring barrel 301 and a dry powder stirring arm 305 arranged on the dry powder stirring shaft 304, and the dry powder stirring driving assembly is in transmission connection with the dry powder stirring shaft 304 and drives the dry powder stirring shaft 304 to rotate by taking the central axis thereof as the center. The dry powder stirring driving component adopts a speed reducing motor which is a dry powder speed reducing motor 303, the output end of the dry powder speed reducing motor 303 is connected with a dry powder stirring shaft 304 through a coupler, and the dry powder speed reducing motor 303 works to drive the dry powder stirring shaft 304 which is rotatably arranged at the bottom of the dry powder stirring barrel 301 along the vertical direction to rotate by taking the central axis thereof as the center. The sleeve is sleeved on the dry powder stirring shaft 304, the dry powder stirring arm 305 is installed on the outer side wall of the sleeve, the dry powder stirring shaft 304 is sleeved with two sleeves, one of the sleeves is sleeved on the top of the dry powder stirring shaft 304, and the blocking cover 306 is installed on the top of the dry powder stirring shaft 304 to effectively prevent the sleeve from falling off. A pneumatic butterfly valve is arranged on the discharge port of the hopper scale 201 and is a hopper pneumatic butterfly valve 202, and a pneumatic butterfly valve is also arranged on the discharge port of the dry powder stirring barrel 301 and is a dry powder pneumatic butterfly valve 302.

The slurry stirring mechanism 4 comprises a slurry stirring barrel 401 arranged on the support frame 1, a slurry stirring component rotatably arranged in the slurry stirring barrel 401, and a slurry stirring driving component which is arranged outside the slurry stirring barrel 401 and is in transmission connection with the slurry stirring component so as to drive the slurry stirring component to rotate. The slurry stirring assembly comprises a first stirring assembly rotatably installed at the central position in the slurry stirring barrel 401, a first stirring driving assembly installed outside the slurry stirring barrel 401 and in transmission connection with the first stirring assembly to drive the first stirring assembly to rotate, a second stirring assembly rotatably installed at the inner edge position of the slurry stirring barrel 401, and a second stirring driving assembly installed outside the slurry stirring barrel 401 and in transmission connection with the second stirring assembly to drive the second stirring assembly to rotate. The first stirring component comprises a first slurry stirring shaft 404 rotatably arranged at the top in the slurry stirring barrel 401 and a first slurry stirring blade 405 arranged at the lower part of the first slurry stirring shaft 404, and the first stirring driving component is in transmission connection with the first slurry stirring shaft 404 and drives the first slurry stirring shaft 404 to rotate by taking the central axis thereof as the center; the second stirring component comprises a second slurry stirring shaft 407 rotatably installed at the top in the slurry stirring barrel 401, a stirring disc 408 installed on the second slurry stirring shaft 407, and a second slurry stirring blade 409 installed on the stirring disc 408, and the second stirring driving component is in transmission connection with the second slurry stirring shaft 407 and drives the second slurry stirring shaft 407 to rotate by taking the central axis of the second slurry stirring shaft 407 as the center; the agitator disk 408 is located above the first slurry agitating blade 405. The first stirring driving component adopts a speed reducing motor which is a first slurry speed reducing motor 403, and the output end of the first slurry speed reducing motor 403 is connected with the first slurry stirring shaft 404 through a coupler. The second stirring driving component also adopts a speed reducing motor, which is a second slurry speed reducing motor 406, and the output end of the second slurry speed reducing motor 406 is also connected with a second slurry stirring shaft 407 through a coupler. A slurry barrel upper cover 402 is mounted on the top of the slurry mixing barrel 401, and a first slurry speed reduction motor 403 and a second slurry speed reduction motor 406 are both mounted on the slurry barrel upper cover 402. The stirring disc 408 is located above the first slurry stirring blade 405, layered stirring is performed, stirring is more sufficient, and stirring efficiency is higher. The upper cover of the stirring barrel is hinged with a hinge cover 410 of the slurry barrel, so that the stirring barrel can be opened and closed conveniently and can be fed conveniently.

The foaming mixing mechanism 5 comprises a foaming mixing tank 501 arranged on the support frame 1, a foaming mixing component rotatably arranged in the foaming mixing tank 501, and a foaming mixing driving component which is arranged outside the foaming mixing tank 501 and is in transmission connection with the foaming mixing component to drive the foaming mixing component to rotate. The foaming stirring component comprises a foaming stirring shaft 504 rotatably arranged at the top in the foaming stirring barrel 501 and a foaming stirring blade 505 arranged on the foaming stirring shaft 504, and the foaming stirring driving component is in transmission connection with the foaming stirring shaft 504 and drives the foaming stirring shaft 504 to rotate by taking the central axis of the foaming stirring shaft as the center. The foaming stirring driving component adopts a speed reducing motor which is a foaming speed reducing motor 503, and the output end of the foaming speed reducing motor 503 is connected with the foaming stirring shaft 504 through a coupler. Foaming bucket upper cover 502 is installed at the top of foaming agitator 501, and it has foaming bucket hinge lid 506 to articulate on foaming bucket upper cover 502, is convenient for open and shut, the feeding of being convenient for.

According to another embodiment of the present invention, as shown in fig. 1-2 and fig. 7-8, the conveying mechanism 6 is installed below the multistage stirring device and is used for conveying the slurry, the conveying mechanism 6 is arranged along the horizontal direction, the multistage stirring device is located above the left end of the conveying mechanism 6, the conveying mechanism 6 can adopt a belt conveyor, the belt conveyor is a prior art and comprises a support frame 1, a belt driving roller, a belt driven roller, a conveying belt 601 and a motor for driving the belt driving roller to rotate by taking the central axis thereof as the center, and a plurality of support rollers which are rotatably connected with the support frame 1 and support the upper surface of the conveying belt 601 are evenly installed on the top of the support frame 1. The side belt conveying assembly further comprises a side belt driving mechanism 7 which is arranged at one end of the forming side belt group 8 and is used for driving the forming side belt group 8 to run synchronously with the conveying belt 601, and a side belt driven mechanism 9 which is arranged at the other end of the forming side belt group 8.

Specifically, the molding-side belt group 8 includes a first molding-side belt 801 located on the rear side of the conveying belt 601 and a second molding-side belt 802 located on the front side of the conveying belt 601, respectively.

Further, the side belt driving mechanism 7 includes a mounting frame 701 connected with the support frame 1, a side belt driving roller rotatably installed on the mounting frame 701 and in transmission connection with the molding side belt, and a side belt driving assembly installed on the mounting frame 701 and used for driving the side belt driving roller to rotate around the central axis thereof. The side belt driving assembly comprises a driving shaft 705 rotatably mounted on the mounting frame 701, a driving bevel gear sleeved on the driving shaft 705, a roller shaft connected with the side belt driving roller and rotating coaxially, a driven bevel gear sleeved on the roller shaft and meshed with the driving bevel gear, and a driving piece mounted on the mounting frame 701 and used for driving the driving shaft 705 to rotate by taking the central axis of the driving bevel gear as the center.

Specifically, the driving member is a motor, and is a side belt driving motor 702. The side belt driving motor 702 is installed on the installation frame 701, the output end of the side belt driving motor 702 is connected with the driving shaft 705 through a coupling, the driving shaft 705 is installed on the installation frame 701 through a bearing seat and a bearing, a first driven bevel gear is fixedly installed on the rear side of the driving shaft 705, and a second driven bevel gear 707 is fixedly installed on the front side of the driving shaft 705. The rear side of the mounting rack 701 rotates through a first fixing seat and a bearing to install a first roller shaft, the front side of the mounting rack 701 rotates through a second fixing seat 708 and a bearing to install a second roller shaft 706, the first roller shaft and the second roller shaft 706 are arranged in the uniform vertical direction, a first side belt driving roller 703 is fixedly sleeved at the top of the first roller shaft, a first driving bevel gear meshed with a first driven bevel gear is fixedly sleeved at the bottom of the first roller shaft, a second side belt driving roller 704 is fixedly sleeved at the top of the second roller shaft 706, and a second driving bevel gear meshed with a second driven bevel gear 707 is fixedly sleeved at the bottom of the second roller shaft 706. The synchronous operation of the first molding side belt 801 and the second molding side belt 802 is ensured, and the driving is stable, reliable and smooth.

Further, the side belt driven mechanism 9 comprises a fixed frame connected with the support frame 1 and a side belt driven roller which is rotatably installed on the fixed frame and is in transmission connection with the molding side belt.

Specifically, a fixed frame is installed at the left end of the support frame 1, a first side belt driven roller 901 and a second side belt driven roller 902 are installed on the fixed frame in a rotating mode, and the first side belt driven roller 901 and the second side belt driven roller 902 are arranged in the uniform vertical direction. The left end of the first molding side belt 801 is sleeved on the first side belt driven roller 901 in a transmission manner, and the left end of the second molding side belt 802 is sleeved on the second side belt driven roller 902 in a transmission manner.

Further, the assembly for conveying the side belt further comprises a guiding and tensioning mechanism 10, wherein the guiding and tensioning mechanism 10 comprises a plurality of guiding and tensioning rollers which are rotatably installed on the conveying mechanism 6 and located at two ends of the forming side belt group 8.

Specifically, the guiding and tensioning mechanism 10 includes two first driving end guiding and tensioning rollers 1001 rotatably installed on the support frame 1 and located at the right end of the first molding side belt 801, two first driven end guiding and tensioning rollers rotatably installed on the support frame 1 and located at the left end of the first molding side belt 801, two second driving end guiding and tensioning rollers 1002 rotatably installed on the support frame 1 and located at the right end of the second molding side belt 802, and two second driven end guiding and tensioning rollers rotatably installed on the support frame 1 and located at the left end of the second molding side belt 802. The first forming side belt 801 and the second forming side belt 802 are in a tensioning state, and the operation is smooth, so that the normal operation of an online forming process is ensured.

Further, the assembly is carried to sideband still includes stop gear 11, and stop gear 11 is including installing mount pad on conveying mechanism 6, installing on the mount pad and being used for preventing the limiting plate that 8 warp of shaping sideband group.

Specifically, a plurality of first mounting seats are uniformly mounted at the top of the rear side of the support frame 1, first limiting plates are mounted on the first mounting seats, and the front side walls of the first limiting plates are abutted to the rear side walls of the front side surfaces of the first forming side belts 801; a plurality of second installation seats are evenly installed at the top of the front side of the support frame 1, second limiting plates are installed on the second installation seats, and the rear side walls of the second limiting plates are abutted to the front side walls of the rear side faces of the second forming side belts 802. One side surfaces of the first forming side belt 801 and the second forming side belt 802 close to the conveying belt 601 are effectively prevented from deforming, and the forming effect is prevented from being influenced.

In one embodiment of the present invention, as shown in fig. 1-2 and fig. 9-14, the in-line cleaning apparatus further comprises at least two pressing mechanisms 15 installed at the bottom of the conveying mechanism 6 and used for tensioning the conveying belt 601, and the belt cleaning mechanism 12 is installed between two adjacent pressing mechanisms 15.

Further, hold-down mechanism 15 includes along the vertical direction install the hoist and mount subassembly in conveying mechanism 6 bottom, slidable mounting just along the vertical direction removal on the hoist and mount subassembly compression roller assembly, install the fixed subassembly between hoist and mount subassembly and compression roller assembly. Can carry out the tensioning to conveyor belt 601, guarantee to carry stable, carry respond well the time, guarantee that belt cleaning mechanism 12 is effectual to conveyor belt 601 clearance under the tensioning condition.

Further, the compression roller assembly comprises a hanging plate 1502 which is sleeved on the hoisting assembly in a sliding mode, a compression roller 1505 which is rotatably installed on the hanging plate 1502 through a hoisting bearing seat 1504 and a bearing and is used for tensioning the conveying belt 601, and a fixing assembly is installed between the hoisting assembly and the hanging plate 1502. The purpose of tensioning the conveyor belt 601 by the pressure roller 1505 can be achieved by adjusting the fixing position of the hanger plate 1502 on the lifting assembly through the fixing assembly.

Specifically, the hoisting assembly comprises four suspension rods 1501 arranged at the bottom of the support frame 1, the suspension rods 1501 are arranged in the vertical direction, the suspension plate 1502 is rectangular plate-shaped, and the four suspension rods 1501 movably penetrate through four corners of the suspension plate 1502. The outer side wall of the suspension rod 1501 is provided with an external thread, and the fixing assembly comprises a plurality of adjusting nuts 1503 which are in threaded connection with the suspension rod 1501 and are used for fixing the suspension plate 1502. Two adjusting nuts 1503 are installed on each suspension rod 1501 in a threaded mode, and the two adjusting nuts 1503 are located on the upper side and the lower side of the suspension plate 1502 respectively, so that the purpose of clamping and fixing the suspension plate 1502 is achieved. The adjustment is convenient, and the fixation is firm and reliable.

In another embodiment of the present invention, as shown in fig. 1-2 and fig. 9-14, the belt cleaning mechanism 12 comprises a belt cleaning frame 1201 installed between two adjacent pressing mechanisms 15, a belt cleaning roller assembly rotatably installed on the belt cleaning frame 1201 and used for cleaning the conveying belt 601, and a belt cleaning driving member installed on the belt cleaning frame 1201 and drivingly connected with the belt cleaning roller assembly;

the side belt cleaning mechanism 13 comprises a side belt cleaning frame 1301, a side belt cleaning roller assembly rotatably installed on the side belt cleaning frame 1301 and used for cleaning the formed side belt, and a side belt cleaning driving member installed on the side belt cleaning frame 1301 and in transmission connection with the side belt cleaning roller assembly.

Specifically, two hold-down mechanism 15 are used for tensioning conveyor belt 601, and the matched has butt roller 14, and butt roller 14 rotates and installs on support frame 1, and conveyor belt 601 and the upper surface contact of first butt roller, then with the lower surface contact of first pinch roller, again with the lower surface contact of second pinch roller, again with the upper surface contact of second butt roller, so, through the height of adjusting the lower pressure roller, just can reach tensioning conveyor belt 601's effect well. The belt cleaning frame 1201 is arranged below the support frame 1 and located between the two pressing mechanisms 15, the belt cleaning roller assembly comprises an upper belt cleaning roller 1202 and two lower belt cleaning rollers 1203 located below the upper belt cleaning roller 1202, and the upper belt cleaning roller 1202 is located between the two lower belt cleaning rollers 1203. The belt cleaning driving piece adopts a motor, and is in transmission connection with the upper belt cleaning roller 1202 and the lower belt cleaning roller 1203 through a chain wheel set and a chain for the belt cleaning driving motor 1204, so that the purpose that the upper belt cleaning roller 1202 and the lower belt cleaning roller 1203 are driven by the belt cleaning driving motor 1204 to synchronously rotate so as to clean the conveying belt 601 on line is achieved. The side belt cleaning roller assembly includes a first side belt cleaning member for cleaning the first formed side belt 801 and a second side belt cleaning member for cleaning the second formed side belt 802. The first side belt cleaning member includes one first side belt inner side cleaning roller 1303 and two first side belt outer side cleaning rollers 1304 positioned at the rear side of the first side belt inner side cleaning roller 1303; the second side belt cleaning member includes one second side belt inner side cleaning roller 1306 and two second side belt outer side cleaning rollers 1307 located at the rear side of the second side belt inner side cleaning roller 1306. The side belt cleaning driving member adopts two motors, namely a first side belt cleaning motor 1302 and a second side belt cleaning motor 1305. The first side belt cleaning motor 1302 is in transmission connection with a first side belt inner side cleaning roller 1303 and a first side belt outer side cleaning roller 1304 through a belt pulley set and a belt, so that the purpose that the first side belt cleaning motor 1302 drives the first side belt inner side cleaning roller 1303 and the first side belt outer side cleaning roller 1304 to synchronously rotate, and the first forming side belt 801 is cleaned online is achieved; the second side belt cleaning motor 1305 is in transmission connection with the second side belt inner side cleaning roller 1306 and the second side belt outer side cleaning roller 1307 through a belt pulley set and a belt, and the purpose that the second side belt cleaning motor 1305 drives the second side belt inner side cleaning roller 1306 and the second side belt outer side cleaning roller 1307 to synchronously rotate so as to clean the second forming side belt 802 on line is achieved.

In another embodiment of the present invention, as shown in fig. 1-2 and fig. 15, the conveying mechanism 6 is provided with a limit guide mechanism 16 for preventing the wallboard from deflecting on the conveying belt 601, and the limit guide mechanism 16 includes a limit guide frame 1601 mounted on the conveying mechanism 6 and not moving along with the conveying belt 601, and a limit guide roller 1602 rotatably mounted on a side wall of the limit guide frame 1601 near the conveying belt 601. All evenly install a plurality of spacing leading truck 1601 at both ends top around on support frame 1, spacing guide roll 1602 rotates through the bearing and installs on spacing leading truck 1601 is close to conveyor belt 601's a side lateral wall, when conveyor belt 601 carries the wallboard that is located it, in case the wallboard takes place to deflect, the front and back lateral wall of wallboard will with spacing guide roll 1602 rolling contact, in time correct the position of wallboard, avoid the wallboard to appear the phenomenon of deflecting on conveyor belt 601, effectively avoid influencing the normal linking and the going on of follow-up process.

In another embodiment of the present invention, as shown in fig. 1-2, a non-powered engagement carriage 17 is provided between the conveyor mechanism 6 and the cutting device 18, the non-powered engagement carriage 17 comprising an engagement frame and a plurality of conveyor rollers uniformly rotatably mounted on top of the engagement frame. Energy consumption is not needed, the stable transition of the wallboard is guaranteed, and the wallboard is smoothly conveyed to a cutting process.

The working principle of the utility model is as follows: the three hopper scales 201 respectively weigh dry powder, the weighed dry powder is put into the dry powder stirring barrel 301, the dry powder speed reducing motor 303 works to drive the dry powder stirring shaft 304 to rotate, the dry powder stirring arm 305 stirs the dry powder in the dry powder stirring barrel 301 to enable the dry powder and the dry powder to be uniformly mixed, the dry powder is put into the slurry stirring barrel 401 to be mixed with liquid and uniformly stirred to form slurry, and the slurry is put into the foaming stirring barrel 501 to be mixed with a foaming agent and uniformly stirred to form finally required foaming slurry. The multi-stage stirring process is continuously carried out from top to bottom, so that the time and the labor are saved, and the working efficiency is high. Then, the foamed slurry mixed and stirred uniformly is conveyed to the conveying belt 601, and at the same time, the conveying belt 601, the first forming side belt 801 and the second forming side belt 802 run synchronously to continuously form and convey the slurry on line, so that the production efficiency is high. In the forming and conveying processes, a belt cleaning driving motor 1204 works to drive the belt upper cleaning roller 1202 and the belt lower cleaning roller 1203 to synchronously rotate so as to perform online cleaning on the conveying belt 601. The first side belt cleaning motor 1302 operates to drive the first side belt inside cleaning roller 1303 and the first side belt outside cleaning roller 1304 to rotate synchronously to clean the first molding side belt 801 on line. The second side belt cleaning motor 1305 is operated to drive the second side belt inside cleaning roller 1306 and the second side belt outside cleaning roller 1307 to rotate synchronously to clean the second forming side belt 802 online. The conveying belt 601, the first forming side belt 801 and the second forming side belt 802 are not required to be cleaned in a shutdown mode, continuous and normal production is guaranteed, and production efficiency is improved. The formed wallboard is conveyed to the next cutting procedure for cutting, then is stacked and conveyed through a stacking plate gantry conveying device 19, is turned over through a panel turnover machine, and finally is packaged and conveyed through a packaging conveying device 21.

In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The foregoing is a preferred embodiment of the present invention, and it should be noted that it would be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the principles of the utility model, and such modifications and enhancements are also considered to be within the scope of the utility model.

Claims (10)

1. The utility model provides a production system is pour on line to wallboard, includes wallboard production facility, cutting device (18), sign indicating number board longmen transfer device (19), plate turnover (20), packing conveyor (21) and finished product tow chain (22) that set gradually, its characterized in that, wallboard production facility includes:

the multistage stirring device is used for preparing foaming slurry required by pouring the wallboard;

the continuous pouring conveying device is arranged below the multistage stirring device and used for conveying and forming the wall board, the continuous pouring conveying device comprises a conveying mechanism (6) used for conveying foaming slurry and a side belt conveying assembly which is matched with the conveying mechanism (6) and used for forming the wall board, the conveying mechanism (6) comprises a conveying belt (601), and the side belt conveying assembly comprises forming side belt groups (8) which are arranged on two sides of the conveying belt (601) along the conveying direction of the conveying belt (601);

the online cleaning device comprises a belt cleaning mechanism (12) for cleaning the conveying belt (601) online and a side belt cleaning mechanism (13) for cleaning the molding side belt group (8) online.

2. The wallboard casting-on-line production system of claim 1, wherein the multistage stirring device comprises a support frame (1), and the support frame (1) is provided with a weighing mechanism (2), a dry powder stirring mechanism (3), a slurry stirring mechanism (4) and a foaming mixing mechanism (5) from top to bottom in sequence.

3. The wallboard cast-in-place production system according to claim 1, wherein the side belt conveying assembly further comprises a side belt driving mechanism (7) arranged at one end of the forming side belt group (8) and used for driving the forming side belt group (8) to run synchronously with the conveying belt (601), and a side belt driven mechanism (9) arranged at the other end of the forming side belt group (8).

4. Wallboard cast-in-place production system according to claim 1 or 3, characterized in that the side belt conveying assembly further comprises a limiting mechanism (11), and the limiting mechanism (11) comprises a mounting seat arranged on the conveying mechanism (6), and a limiting plate arranged on the mounting seat and used for preventing the deformation of the forming side belt group (8).

5. The wallboard cast-in-place production system of claim 1, wherein the in-line cleaning device further comprises at least two pressing mechanisms (15) arranged at the bottom of the conveying mechanism (6) and used for tensioning the conveying belt (601), and the belt cleaning mechanism (12) is arranged between two adjacent pressing mechanisms (15).

6. The wallboard in-line casting production system of claim 5, wherein the pressing mechanism (15) comprises a hoisting assembly vertically arranged at the bottom of the conveying mechanism (6), a compression roller assembly slidably arranged on the hoisting assembly and vertically moving, and a fixing assembly arranged between the hoisting assembly and the compression roller assembly.

7. An in-line wallboard casting production system according to claim 6, wherein the compression roller assembly comprises a hanging plate (1502) slidably sleeved on the hoisting assembly, and a compression roller (1505) rotatably arranged on the hanging plate (1502) and used for tensioning the conveying belt (601), and the fixing assembly is arranged between the hoisting assembly and the hanging plate (1502).

8. The wallboard cast-in-place production system of claim 1, wherein the belt cleaning mechanism (12) comprises a belt cleaning frame (1201) arranged between two adjacent pressing mechanisms (15), a belt cleaning roller assembly rotatably arranged on the belt cleaning frame (1201) and used for cleaning the conveying belt (601), and a belt cleaning driving member arranged on the belt cleaning frame (1201) and in transmission connection with the belt cleaning roller assembly;

the side belt cleaning mechanism (13) comprises a side belt cleaning frame (1301), a side belt cleaning roller assembly and a side belt cleaning driving piece, wherein the side belt cleaning roller assembly is rotatably arranged on the side belt cleaning frame (1301) and is used for cleaning the formed side belt assembly (8), and the side belt cleaning driving piece is arranged on the side belt cleaning frame (1301) and is in transmission connection with the side belt cleaning roller assembly.

9. The wallboard cast-in-place production system of claim 1, wherein the conveying mechanism (6) is provided with a limiting guide mechanism (16) for preventing the wallboard from deflecting on the conveying belt (601), and the limiting guide mechanism (16) comprises a limiting guide frame (1601) which is arranged on the conveying mechanism (6) and does not move along with the conveying belt (601), and a limiting guide roller (1602) which is rotatably arranged on one side wall of the limiting guide frame (1601) close to the conveying belt (601).

10. The wallboard cast-in-place production system of claim 1, wherein an unpowered connecting conveyor frame (17) is arranged between the conveying mechanism (6) and the cutting device (18), and the unpowered connecting conveyor frame (17) comprises a connecting frame and a plurality of conveying rollers uniformly and rotatably arranged at the top of the connecting frame.

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