CN216265073U - A burr removal device for processing aluminum castings - Google Patents
A burr removal device for processing aluminum castings Download PDFInfo
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 39
- 238000005266 casting Methods 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 title claims description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims description 8
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- 238000004519 manufacturing process Methods 0.000 description 2
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- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及毛刺处理技术领域,更具体地说,本实用新型涉及一种铝铸件加工用毛刺去除装置。The utility model relates to the technical field of burr treatment, and more particularly, the utility model relates to a burr removal device for processing aluminum castings.
背景技术Background technique
在铝铸件产品的铸造生产过程中,由于模具的长时间使用和制造精度问题,其四个边模的配合处会存在一定的间隙,当铝液压入模具时这些位置会有一定量的铝液渗出,形成一定厚度和高度的毛边,对这些飞边进行磨削的设备称之为毛刺去除设备。In the casting production process of aluminum casting products, due to the long-term use of the mold and the problem of manufacturing accuracy, there will be a certain gap in the cooperation of the four side molds. When the aluminum hydraulic pressure enters the mold, there will be a certain amount of aluminum liquid seepage in these positions. The burrs of a certain thickness and height are formed, and the equipment for grinding these burrs is called burr removal equipment.
专利申请公布号CN212824385U的实用新型专利公开了一种铝铸件去毛刺装置,包括支撑板以及打磨头;所述支撑板通过支撑柱与底板相连接,所述支撑板上端面竖直设置有气缸一,所述气缸一活塞杆顶端连接有移动板,所述支撑柱贯穿移动板,且所述移动板沿支撑柱上下移动,所述打磨头通过电机转动轴与移动板相连接,所述打磨头与载具台位置相对应,所述电机两侧分别设置有一下压气缸,所述下压气缸活塞杆底部连接有压块。该实用新型一种铝铸件去毛刺装置,实现对铝铸件产品的自动去毛刺,对实现产品均匀打磨,降低工作人员的劳动强度。The utility model patent with the patent application publication number CN212824385U discloses an aluminum casting deburring device, which includes a support plate and a grinding head; the support plate is connected with the bottom plate through a support column, and a cylinder is vertically arranged on the upper end of the support plate. , a moving plate is connected to the top end of a piston rod of the cylinder, the support column penetrates the moving plate, and the moving plate moves up and down along the support column, the grinding head is connected with the moving plate through the motor rotating shaft, and the grinding head Corresponding to the position of the carrier table, lower pressure cylinders are respectively provided on both sides of the motor, and a pressure block is connected to the bottom of the piston rod of the lower pressure cylinder. The utility model relates to an aluminum casting deburring device, which realizes automatic deburring of the aluminum casting products, realizes uniform grinding of the products, and reduces the labor intensity of the staff.
但是在实际使用时,该去毛刺装置在对针对圆形的铝铸件进行毛刺毛刺去除时,难以根据铝铸件毛边的角度对其进行打磨,使得在对圆形的铝铸件进行毛边去除时无法做到一体化去除的效果。However, in actual use, when the deburring device is used to remove burrs and burrs for circular aluminum castings, it is difficult to grind them according to the angle of the burrs of the aluminum castings. to the effect of integrated removal.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本实用新型的实施例提供一种铝铸件加工用毛刺去除装置,通过设置圆形电动轨道和磨除机构,该结构不仅能对内部进行打磨,同时将上打磨壳和下打磨壳调节成大角度对边缘位置进行半包围,从而提高打磨的角度,可以根据铝铸件毛边的角度对其进行磨削,使得在对圆形的铝铸件进行毛边去除时可以做到一体化去除的效果,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiment of the present invention provides a burr removal device for processing aluminum castings. By setting a circular electric track and a grinding mechanism, the structure can not only grind the inside, but also grind the upper part. The shell and the lower grinding shell are adjusted to a large angle to half surround the edge position, so as to improve the grinding angle. It can be ground according to the angle of the burr of the aluminum casting, so that the round aluminum casting can be removed when the burr is removed. The effect of integrated removal is to solve the problems raised in the above background art.
为实现上述目的,本实用新型提供如下技术方案:一种铝铸件加工用毛刺去除装置,包括底座,所述底座顶部固定设有固定杆,所述固定杆顶部固定设有顶板,所述顶板底部固定设有圆形电动轨道;In order to achieve the above purpose, the present invention provides the following technical solutions: a burr removal device for processing aluminum castings, comprising a base, a fixing rod is fixed on the top of the base, a top plate is fixed on the top of the fixing rod, and the bottom of the top plate is fixed Fixed with circular electric track;
所述圆形电动轨道底部设有轨道块,所述轨道块底部固定设有液压杆,所述液压杆输出端设有电机,所述电机输出轴设有转轴,所述转轴底部固定设有隔板,所述隔板底部固定设有磨除机构。The bottom of the circular electric track is provided with a track block, the bottom of the track block is fixed with a hydraulic rod, the output end of the hydraulic rod is provided with a motor, the output shaft of the motor is provided with a rotating shaft, and the bottom of the rotating shaft is fixed with a spacer. The bottom of the partition plate is fixedly provided with a grinding mechanism.
在一个优选地实施方式中,所述磨除机构包括定位杆,所述定位杆与隔板固定连接,所述定位杆表面开设有定位槽,所述定位杆外侧固定设有定位盘,所述定位盘外侧固定设有打磨凸起,所述定位盘外侧顶部铰接有多个上打磨壳,所述定位盘外侧底部铰接有多个下打磨壳。In a preferred embodiment, the grinding mechanism includes a positioning rod, the positioning rod is fixedly connected to the partition plate, a positioning groove is formed on the surface of the positioning rod, a positioning plate is fixed on the outside of the positioning rod, and the positioning plate is fixed on the outside of the positioning rod. A grinding protrusion is fixed on the outer side of the positioning plate, a plurality of upper grinding shells are hinged on the top of the outer side of the positioning plate, and a plurality of lower grinding shells are hinged on the bottom of the outer side of the positioning plate.
在一个优选地实施方式中,所述上打磨壳和下打磨壳一侧均铰接有撑杆,所述撑杆一端铰接有调节环,所述调节环套设在定位杆外侧。In a preferred embodiment, a strut is hinged on one side of the upper grinding shell and the lower grinding shell, and an adjusting ring is hinged on one end of the strut, and the adjusting ring is sleeved outside the positioning rod.
在一个优选地实施方式中,所述调节环内部设有螺杆,所述螺杆一端固定设有卡块,所述螺杆外侧设有螺套,所述螺套贯穿调节环且与调节环固定,所述螺杆一端固定设有钮板。In a preferred embodiment, a screw is arranged inside the adjustment ring, a clamping block is fixed at one end of the screw, and a screw sleeve is arranged on the outer side of the screw, and the screw sleeve penetrates through the adjustment ring and is fixed with the adjustment ring, so One end of the screw rod is fixed with a button plate.
在一个优选地实施方式中,所述上打磨壳和下打磨壳横截面形状均设置为弧形,所述上打磨壳和下打磨壳外侧均固定设有打磨层。In a preferred embodiment, the cross-sectional shapes of the upper sanding shell and the lower sanding shell are both arc-shaped, and the outer sides of the upper sanding shell and the lower sanding shell are fixedly provided with a sanding layer.
在一个优选地实施方式中,所述底座顶部固定设有电动滑轨,所述电动滑轨顶部设有滑块,所述滑块顶部固定设有放置台。In a preferred embodiment, an electric slide rail is fixed on the top of the base, a slider is fixed on the top of the electric slide rail, and a placement table is fixed on the top of the slide block.
在一个优选地实施方式中,所述放置台顶部固定设有三爪卡盘,所述三爪卡盘顶部焊接有夹持块,所述夹持块横截面形状设置为梯形。In a preferred embodiment, a three-jaw chuck is fixed on the top of the placing table, a clamping block is welded on the top of the three-jaw chuck, and the cross-sectional shape of the clamping block is set to be a trapezoid.
本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:
1、通过设置圆形电动轨道和磨除机构,与现有技术相比,调节环通过撑杆带动上打磨壳和下打磨壳进行翻转,之后根据铝铸件边缘的倾斜角度将上打磨壳和下打磨壳的角度进行适配调节,当铝铸件直径较大时,圆形电动轨道通过轨道块带动液压杆间接的带动磨除机构进行圆形的轨迹运动,从而扩大打磨的轨迹范围,该结构不仅能对内部进行打磨,同时将上打磨壳和下打磨壳调节成大角度对边缘位置进行半包围,从而提高打磨的角度,可以根据铝铸件毛边的角度对其进行磨削,使得在对圆形的铝铸件进行毛边去除时可以做到一体化去除的效果;1. By setting a circular electric track and a grinding mechanism, compared with the prior art, the adjustment ring drives the upper grinding shell and the lower grinding shell to turn over through the strut, and then the upper grinding shell and the lower grinding shell are turned according to the inclination angle of the edge of the aluminum casting. The angle of the grinding shell is adjusted by adaptation. When the diameter of the aluminum casting is large, the circular electric track drives the hydraulic rod through the track block to indirectly drive the grinding mechanism to perform circular track motion, thereby expanding the grinding track range. This structure not only It can grind the inside, and at the same time adjust the upper grinding shell and the lower grinding shell to a large angle to semi-encircle the edge position, so as to improve the grinding angle. The effect of integrated removal can be achieved when the aluminum casting is removed for burr removal;
2、通过设置电动滑轨、三爪卡盘和横截面形状设置为梯形的夹持块,与现有技术相比,将圆形的铝铸件固定在三爪卡盘上,与三爪卡盘上的卡角固定,横截面形状设置为直角梯的夹持块可以对底部的环形进行夹持固定,之后通过电动滑轨带动滑块推动放置台将铝铸件进行水平移动,可以提高对圆形铝铸件的夹持效果,防止夹持不牢固。2. By setting the electric slide rail, the three-jaw chuck and the clamping block with a trapezoidal cross-sectional shape, compared with the prior art, the circular aluminum casting is fixed on the three-jaw chuck, which is incompatible with the three-jaw chuck. The clamping angle on the top is fixed, and the clamping block with the cross-sectional shape set to a right-angle ladder can clamp and fix the ring at the bottom, and then drive the slider to push the placing table through the electric slide rail to move the aluminum casting horizontally, which can improve the accuracy of the circular shape. The clamping effect of aluminum castings prevents weak clamping.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本实用新型的磨除机构结构示意图。FIG. 2 is a schematic structural diagram of the grinding mechanism of the present invention.
图3为本实用新型的图3中A部局部结构示意图。Fig. 3 is a partial structural schematic diagram of part A in Fig. 3 of the present invention.
图4为本实用新型的上打磨壳立体结构示意图。4 is a schematic diagram of the three-dimensional structure of the upper grinding shell of the present invention.
图5为本实用新型的夹持块立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the clamping block of the present invention.
附图标记为:1、底座;2、固定杆;3、顶板;4、圆形电动轨道;5、轨道块;6、液压杆;7、转轴;8、隔板;9、定位杆;10、定位槽;11、定位盘;12、打磨凸起;13、上打磨壳;14、下打磨壳;15、撑杆;16、调节环;17、螺杆;18、卡块;19、螺套;20、打磨层;21、电动滑轨;22、滑块;23、三爪卡盘;24、夹持块。Reference signs are: 1, base; 2, fixed rod; 3, top plate; 4, circular electric track; 5, track block; 6, hydraulic rod; 7, rotating shaft; 8, partition plate; 9, positioning rod; 10 , positioning groove; 11, positioning plate; 12, grinding protrusion; 13, upper grinding shell; 14, lower grinding shell; 15, strut; 16, adjusting ring; 17, screw rod; 18, clamping block; 19, screw sleeve ; 20, grinding layer; 21, electric slide rail; 22, slider; 23, three-jaw chuck; 24, clamping block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如附图1-5所示的一种铝铸件加工用毛刺去除装置,包括底座1,所述底座1顶部固定设有固定杆2,所述固定杆2顶部固定设有顶板3,所述顶板3底部固定设有圆形电动轨道4;As shown in Figures 1-5, a burr removal device for processing aluminum castings includes a
所述圆形电动轨道4底部设有轨道块5,所述轨道块5底部固定设有液压杆6,所述液压杆6输出端设有电机,所述电机输出轴设有转轴7,所述转轴7底部固定设有隔板8,所述隔板8底部固定设有磨除机构。The bottom of the circular
根据图2所示的,所述磨除机构包括定位杆9,所述定位杆9与隔板8固定连接,所述定位杆9表面开设有定位槽10,所述定位杆9外侧固定设有定位盘11,所述定位盘11外侧固定设有打磨凸起12,所述定位盘11外侧顶部铰接有多个上打磨壳13,所述定位盘11外侧底部铰接有多个下打磨壳14,所述上打磨壳13和下打磨壳14一侧均铰接有撑杆15,所述撑杆15一端铰接有调节环16,所述调节环16套设在定位杆9外侧,所述调节环16内部设有螺杆17,所述螺杆17一端固定设有卡块18,所述螺杆17外侧设有螺套19,所述螺套19贯穿调节环16且与调节环16固定,所述螺杆17一端固定设有钮板,所述上打磨壳13和下打磨壳14横截面形状均设置为弧形,所述上打磨壳13和下打磨壳14外侧均固定设有打磨层20,通过扭动钮板,钮板通过螺杆17带动卡块18对定位槽10内壁进行挤压固定,从而将调节环16现在定位杆9外侧一定的高度,从而间接的控制上打磨壳13和下打磨壳14的翻转角度。As shown in FIG. 2 , the grinding mechanism includes a
在一些实施例中,根据图1和5所示的,所述底座1顶部固定设有电动滑轨21,所述电动滑轨21顶部设有滑块22,所述滑块22顶部固定设有放置台,所述放置台顶部固定设有三爪卡盘23,所述三爪卡盘23顶部焊接有夹持块24,所述夹持块24横截面形状设置为梯形。In some embodiments, as shown in FIGS. 1 and 5 , the top of the
本实用新型工作原理:使用时,将圆形的铝铸件固定在三爪卡盘23上,与三爪卡盘23上的卡角固定,横截面形状设置为直角梯的夹持块24可以对底部的环形进行夹持固定,之后通过电动滑轨21带动滑块22推动放置台将铝铸件进行水平移动,之后打开液压杆6,液压杆6带动电机升降,之后电动驱动转轴7带动隔板8和磨除机构对进入到铝铸件内侧位置,之后推动调节环16,调节环16通过撑杆15带动上打磨壳13和下打磨壳14进行翻转,之后根据铝铸件边缘的倾斜角度将上打磨壳13和下打磨壳14的角度进行适配调节,设置的打磨凸起12对突出位置进行打磨,当铝铸件直径较大时,打开圆形电动轨道4,圆形电动轨道4通过轨道块5带动液压杆6间接的带动磨除机构进行圆形的轨迹运动,从而扩大打磨的轨迹范围,该结构不仅能对内部进行打磨,同时将上打磨壳13和下打磨壳14调节成大角度对边缘位置进行半包围,从而提高打磨的角度,可以根据铝铸件毛边的角度对其进行磨削,使得在对圆形的铝铸件进行毛边去除时可以做到一体化去除的效果。The working principle of the utility model: when in use, the circular aluminum casting is fixed on the three-
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present invention are involved, and other structures may refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be mutually combination;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only the preferred embodiment of the present utility model, and is not intended to limit the present utility model, all within the spirit and principle of the present utility model, any modification, equivalent replacement, improvement, etc. made, should include within the scope of protection of the present invention.
Claims (7)
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| CN202122995854.6U CN216265073U (en) | 2021-12-02 | 2021-12-02 | A burr removal device for processing aluminum castings |
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2021
- 2021-12-02 CN CN202122995854.6U patent/CN216265073U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
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