CN216262108U

CN216262108U - Chip carousel detects selects separately all-in-one

Info

Publication number: CN216262108U
Application number: CN202123048157.6U
Authority: CN
Inventors: 黄家国
Original assignee: Jiadechuan Technology Shenzhen Co ltd
Current assignee: Jiadechuan Technology Shenzhen Co ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2022-04-12
Anticipated expiration: 2031-12-07

Abstract

The utility model discloses a chip turntable detecting and sorting all-in-one machine which comprises a slewing mechanism, a vibration disc, a first camera, a second camera and a sorting mechanism, wherein the slewing mechanism comprises a slewing workbench and a driving part for driving the slewing workbench to rotate; the vibration disc is arranged at a feeding station of the rotary mechanism and used for conveying the chip to the rotary worktable; the camera I is arranged at the upper end of the rotary worktable and is used for detecting the front surface of a chip on the rotary worktable; the second camera is arranged at the lower end of the rotary worktable and is used for detecting the back surface of the chip on the rotary worktable; the sorting mechanism comprises a sorting box and a blowing component, the sorting box is provided with a plurality of sorting bins connected to the outer edge of the rotary worktable, and the blowing component is respectively arranged corresponding to the sorting bins and is used for blowing different types of chips on the rotary worktable into the corresponding sorting bins; the utility model provides a chip turntable detecting and sorting all-in-one machine, and aims to solve the problem of low efficiency caused by long time consumption in chip sorting in the prior art.

Description

Chip carousel detects selects separately all-in-one

Technical Field

The application relates to classification of chips, in particular to a chip turntable detecting and sorting all-in-one machine.

Background

With the advent of electronic technology and the successive advent of high-tech electronic products, various products are designed with no tendency toward being light, thin, short, and small to provide more convenient use. Chips play an important role in electronic products, and during the processing process, the chips need to be classified according to the specification required by customers or users, and the required chips are picked out one by one on a sorting machine.

In the process of classifying by the existing classifier, the mechanical arm of the classifier needs to go back and forth between the chip and the classification platform, so that much time is consumed, and the production and manufacturing efficiency is greatly influenced.

Disclosure of Invention

The utility model mainly aims at the problems, provides a chip turntable detecting and sorting all-in-one machine, and aims to solve the problem of low efficiency caused by long time consumption in chip sorting in the prior art.

In order to achieve the above object, the present invention provides an integrated machine for detecting and sorting a chip turntable, comprising:

the rotary mechanism comprises a rotary worktable and a driving component for driving the rotary worktable to rotate;

the vibration disc is arranged at a feeding station of the rotary mechanism and used for conveying the chips to the rotary worktable;

the first camera is arranged at the upper end of the rotary worktable and is used for detecting the front surface of a chip on the rotary worktable;

a second camera which is arranged at the lower end of the rotary worktable and is used for detecting the back surface of the chip on the rotary worktable; and

sorting mechanism, sorting mechanism includes the separation box and blows the material subassembly, the separation box has and links up the several of rotary worktable outer fringe is selected separately the storehouse, it corresponds to blow the material subassembly the several is selected separately the storehouse and is set up respectively for blow in the sorting storehouse that corresponds with the chip of the different grade type on the rotary worktable.

Furthermore, drawer boxes which can be separated are respectively arranged in the plurality of sorting bins, and handles are arranged on the drawer boxes.

Further, all-in-one still includes storage mechanism, storage mechanism is used for right the vibrations dish carries out the feed supplement.

Furthermore, the storage mechanism comprises a power component, a charging hopper and a feeding box, the feeding box is provided with a feeding groove, a valve for intercepting materials entering the vibration disc is arranged on the outer wall of the charging hopper, and the valve can stretch out of the feeding groove in a telescopic mode.

Furthermore, the vibration disc comprises a pulse electromagnet, a storage bin and a linear feeder, and the discharge end of the linear feeder is positioned at the upper end of the rotary worktable; the discharge end with be provided with the regular mechanism of location material between the camera one, wherein, regular mechanism includes the bracing piece, can be at bracing piece length direction adjustable fixed plate, be provided with regular piece one and regular piece two on the fixed plate, form the regular passageway that holds the material and pass through between regular piece one and the regular piece two.

Furthermore, the bottom of vibrations dish is provided with the backup pad, wear to be equipped with the regulation pole in the backup pad, the backup pad is in the length direction of regulation pole is adjustable.

Further, camera one and two structures of camera are roughly the same, all include the supporting seat, be provided with the lift slip table on the supporting seat, be provided with slide bar, lead screw and drive on the lift slip table lead screw pivoted regulating wheel, be provided with on the lift slip table with the slide bar activity set up and with lead screw threaded connection's slider, be provided with the mounting panel on the slider, the mounting panel is provided with CCD and detects camera and light filling cover.

Furthermore, the first camera and the second camera both comprise locking blocks, the screw rods penetrate through the locking blocks, clamping openings for locking the screw rods are formed in one sides of the locking blocks, and locking valve handles for adjusting the sizes of the clamping openings are arranged on the locking blocks.

Furthermore, a spacing groove for allowing the rotary working table to rotate and pass through is formed in the separation box, and the spacing groove is an arc-shaped groove.

Further, blow the material subassembly including blowing the stub bar, installing blow the fixed block one, the installation of stub bar the fixed block two of fixed block one, wherein, fixed block one is equipped with the connection the altitude mixture control hole of fixed block two and the joint of connecting the air supply device, be provided with the length adjustment hole of adjusting the distance between stub bar to the chip of blowing on the fixed block two.

Compared with the prior art, the chip turntable detecting and sorting all-in-one machine provided by the utility model,

drawings

Fig. 1 is a three-dimensional structure of a chip turntable detecting and sorting all-in-one machine disclosed in the present application.

Fig. 2 is a schematic diagram of an internal structure of a chip turntable detecting and sorting all-in-one machine disclosed in the present application.

FIG. 3 is a perspective view of a vibratory pan and magazine mechanism as disclosed herein.

Fig. 4 is a schematic structural diagram of a vibration plate feeding to a rotary table according to the present disclosure.

Fig. 5 is a schematic top view of the rotary table.

Fig. 6 is a schematic perspective view of a first camera.

Fig. 7 is a schematic perspective view of a second camera.

Fig. 8 is a schematic partial structure diagram of the second camera in fig. 7.

Fig. 9 is a schematic structural view of the connection between the rotary table and the sorting mechanism.

Fig. 10 is a schematic perspective view of the sorting mechanism.

Fig. 11 is a schematic perspective view of the blowing assembly.

Reference numerals shown in the drawings:

10. a swing mechanism; 11. a rotary table; 12. a drive member; 13. a chip;

20. a vibration plate; 21. a pulse electromagnet; 22. a storage bin; 23. a linear feeder; 24. a support plate; 25. adjusting a rod;

30. a first camera; 40. a second camera; 41. a supporting seat; 42. lifting the sliding table; 43. a slide bar; 44. a screw rod; 45. an adjustment wheel; 46. a slider; 47. mounting a plate; 48. a CCD detection camera; 49. repairing the light cover; 401. a locking block; 402. locking the valve handle;

50. a third camera;

60. a regulating mechanism; 61. a support bar; 62. a fixing plate; 63. regulating a block I; 64. regulating a second block; 601. regulating the channel;

70. a sorting mechanism; 71. a sorting box; 72. a blowing assembly; 73. a drawer box; 701. a sorting bin; 702. a position avoiding groove; 720. blowing a material head; 721. a first fixed block; 722. a second fixed block; 723. a joint; 730. a handle; 7210. a height adjustment hole; 7220. a length adjustment hole;

80. a material storage mechanism; 81. a power component; 82. a charging hopper; 83. a material feeding box; 84. a valve;

90. a monitoring mechanism; 91. a sensing module;

100. an all-in-one machine.

Detailed Description

The utility model will be described in detail with reference to the accompanying drawings, and the technical solutions in the embodiments of the utility model will be clearly and completely described.

According to an example of the present disclosure, as can be seen from fig. 1 of assembly drawing and fig. 2-11 of various part structures, the present invention provides a chip turntable detecting and sorting all-in-one machine 100, which includes: a turntable 10, a vibratory pan 20, a first camera 30, a second camera 40, a third camera 50, and a sorting mechanism 70.

The turning mechanism 10 is composed of a turning table 11 and a driving member 12 for driving the turning table 11 to rotate, and the turning table 11 is driven to rotate by the driving member 12.

The vibration disc 20 is arranged at a feeding station of the rotary mechanism 10 and used for conveying the chips 13 to the plate surface of the rotary worktable 11 for subsequent detection and sorting, the rotary worktable 11 is driven by the driving part 12 to rotate for continuous feeding, and the sorting efficiency is improved in a rotary mode.

The first camera 30 and the second camera 40 and the third camera 50 can adopt CCD industrial cameras, wherein the first camera 30 is arranged at the upper end of the rotary worktable 11 and is used for detecting the front surface of the chip 13 on the chip 13 conveyed to the rotary worktable 11 by the vibration disc 20 and detecting the silk-screen surface characteristics of the chip 13; the second camera 40 is arranged at the lower end of the rotary worktable 11 and used for judging whether the solder ball surface is good or not on the back surface of the chip 13 on the rotary worktable 11, and after data are compounded in the PLC through the characteristic recognition of the first camera 30 and the second camera 40, the materials are distributed at the subsequent sorting station; camera three 50 is a separate camera, located at a separate station, and can be customized to customer requirements to detect individual cores or small amounts of cores, such as those that cannot be moved in the vibratory pan 20.

The composition of the sorting mechanism 70 will be described in detail below with reference to specific examples.

Fig. 9-10 show schematic views of the structure of a sorting mechanism 70 according to specific examples of the present disclosure. As shown in fig. 9 to 10, the sorting mechanism 70 includes a sorting box 71 and a blowing assembly 72, the sorting box 71 has a plurality of sorting bins 701 connected to the outer edge of the rotary table 11, the blowing assembly 72 is disposed corresponding to the plurality of sorting bins 701, the chips 13 after being identified and detected are transported to the corresponding sorting bins 701 by the rotary table 11, and the chips 13 are blown by the blowing assembly 72 at the position.

In this embodiment, each sorting bin 701 is provided with a drawer 73 that can be drawn out, each set of drawer 73 is provided with a corresponding handle 730, the blown-in chips 13 are received by the drawer 73, and the chips are taken out conveniently by an operator after being filled.

In the disclosed example, as shown in fig. 3, the all-in-one machine 100 further includes a storage mechanism 80, the storage mechanism 80 includes a power component 81, a charging hopper 82, and a feeding box 83, the feeding box 83 has a feeding groove, a valve 84 for intercepting materials from entering the vibration disc 20 is disposed on an outer wall of the charging hopper 82, the valve 84 can be extended out of the feeding groove in an artificially removable manner, or in a monitoring mechanism 90 manner, for example, a driving cylinder connected to the valve 84 is disposed, when a sensing module 91 of the monitoring mechanism 90 detects that the chip 13 in the vibration disc 20 is lowered to a certain extent, a signal for opening the valve 84 is sent, and the vibration disc 20 is supplemented by the storage mechanism 80, which is beneficial to realizing automatic production change, reducing manual operation, and improving sorting efficiency.

Fig. 4 and 5 are schematic structural diagrams of a vibration disc 20 and a regulating mechanism 60, wherein the vibration disc 20 includes a pulse electromagnet 21, a bin 22, a linear feeder 23, and the pulse electromagnet 21 at the lower end of the bin 22 can vibrate the bin 22 in a vertical direction to drive the bin 22 to perform torsional vibration, and the core sheets 13 in the bin 22 rise along a spiral track due to the vibration. In the process of ascending, the chips 13 can automatically enter the rotary table 11 in a uniform state according to the sorting requirements through a series of rail screening and posture change.

In addition, the bottom of the vibration plate 20 is provided with a supporting plate 24, an adjusting rod 25 is arranged on the supporting plate 24 in a penetrating mode, and the supporting plate 24 is adjustable in the length direction of the adjusting rod 25, so that the height between the discharging end of the linear feeder 23 and the rotary worktable 11 is changed, and blanking is facilitated.

A regulating mechanism 60 for positioning materials is arranged between the discharge end of the linear feeder 23 and the first camera 30, the regulating mechanism 60 comprises a supporting rod 61 and a fixing plate 62 which can be adjusted in the length direction of the supporting rod 61, a first regulating block 63 and a second regulating block 64 are arranged on the fixing plate 62, a regulating channel 601 for accommodating the chip 13 to pass through is formed between the first regulating block 63 and the second regulating block 64, and after the chip 13 enters the rotary worktable 11, the chip 13 is automatically, orderly, directionally and regularly arranged and accurately conveyed to the next process under the shaping of the first regulating block 63 and the second regulating block 64. Wherein, the heights and the angles of the first regular block 63 and the regular block 64 are adjustable.

As shown in fig. 6-8, the first camera 30, the second camera 40, and the third camera 50 have substantially the same structure, taking the second camera 40 as an example, the second camera includes a support base 41, a lifting slide table 42 is disposed on the support base 41, a slide rod 43, a screw rod 44, and an adjusting wheel 45 for driving the screw rod 44 to rotate are disposed on the lifting slide table 42, a slide block 46 movably disposed with the slide rod 43 and in threaded connection with the screw rod 44 is disposed on the lifting slide table 42, a mounting plate 47 is disposed on the slide block 46, the mounting plate 47 is provided with a CCD detection camera 48 and a light supplement cover 49, and a user can adjust the height of the CCD detection camera 48 by rotating the adjusting wheel 45, thereby improving the detection precision and reducing errors.

In addition, in order to avoid the change of the height caused by the mistaken collision, the first camera 30 and the second camera 40 further comprise locking blocks 401 in which the screw rods 44 penetrate, clamping openings for locking the screw rods 44 are formed in one sides of the locking blocks 401, locking valve hands 402 for adjusting the sizes of the clamping openings are arranged on the locking blocks 401, and after the height is adjusted, the screw rods 44 are locked by rotating the locking valve hands 402.

The sorting box 71 is provided with a spacing groove 702, and the spacing groove 702 is an arc-shaped groove and just allows the rotary worktable 11 to rotate and pass through.

Fig. 11 is a schematic perspective view of the blowing assembly 72, and it can be seen from the figure that the blowing assembly 72 includes a blowing head 720, a first fixing block 721 for mounting the blowing head 720, and a second fixing block 722 for mounting the first fixing block 721, wherein the first fixing block 721 is provided with a height adjusting hole 7210 for connecting the second fixing block 722 and a connector 723 for connecting an air source device, and the second fixing block 722 is provided with a length adjusting hole 7220 for adjusting a distance between the blowing head 720 and the die 13. The blowing position of the blowing head 720 can be changed and adjusted by the arrangement of the height adjusting hole 7210 and the length adjusting hole 7220.

The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a chip carousel detects selects separately all-in-one which characterized in that includes:

2. The integrated machine for chip turntable detection and sorting of claim 1, wherein the plurality of sorting bins are respectively provided with a drawer which can be pulled away, and the drawer is provided with a handle.

3. The integrated machine for detecting and sorting chip turnplates as claimed in claim 1, further comprising a storage mechanism for supplementing the vibration plate.

4. The integrated machine for detecting and sorting chips by using the rotary table as claimed in claim 3, wherein the storage mechanism comprises a power component, a charging hopper and a feeding box, the feeding box is provided with a feeding groove, the outer wall of the charging hopper is provided with a valve for intercepting materials from entering the vibration disc, and the valve can extend out of the feeding groove in a telescopic manner.

5. The integrated machine for detecting and sorting chip turntables according to claim 1, wherein the vibration plate comprises a pulse electromagnet, a storage bin and a linear feeder, and the discharge end of the linear feeder is positioned at the upper end of the rotary worktable; the discharge end with be provided with the regular mechanism of location material between the camera one, wherein, regular mechanism includes the bracing piece, can be at bracing piece length direction adjustable fixed plate, be provided with regular piece one and regular piece two on the fixed plate, form the regular passageway that holds the material and pass through between regular piece one and the regular piece two.

6. The integrated machine for detecting and sorting chip turnplates as claimed in claim 5, wherein a supporting plate is arranged at the bottom of the vibration plate, an adjusting rod is arranged on the supporting plate in a penetrating manner, and the supporting plate is adjustable in the length direction of the adjusting rod.

7. The integrated machine for detecting and sorting chip turnplates according to claim 1, wherein the first camera and the second camera are substantially the same in structure and each comprises a supporting seat, a lifting sliding table is arranged on the supporting seat, a sliding rod, a screw rod and a regulating wheel for driving the screw rod to rotate are arranged on the lifting sliding table, a sliding block which is movably arranged with the sliding rod and is in threaded connection with the screw rod is arranged on the lifting sliding table, a mounting plate is arranged on the sliding block, and the mounting plate is provided with a CCD (charge coupled device) detection camera and a light supplementing cover.

8. The integrated machine for detecting and sorting chip turnplates according to claim 7, wherein the first camera and the second camera both comprise locking blocks for accommodating the screw rods in a penetrating manner, clamping openings for locking the screw rods are formed in one sides of the locking blocks, and locking valve handles for adjusting the sizes of the clamping openings are arranged on the locking blocks.

9. The integrated chip turntable detecting and sorting machine according to claim 1, wherein the sorting box is provided with a position-avoiding groove for allowing the rotary worktable to rotate and pass through, and the position-avoiding groove is an arc-shaped groove.

10. The integrated machine for detecting and sorting the chip turnplate according to claim 1, wherein the blowing component comprises a blowing head, a first fixing block for installing the blowing head, and a second fixing block for installing the first fixing block, wherein the first fixing block is provided with a height adjusting hole for connecting the second fixing block and a connector for connecting an air source device, and the second fixing block is provided with a length adjusting hole for adjusting the distance between the blowing head and the chip.