CN216261769U - Integrated intelligent baking system - Google Patents
Integrated intelligent baking system Download PDFInfo
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- CN216261769U CN216261769U CN202122913150.XU CN202122913150U CN216261769U CN 216261769 U CN216261769 U CN 216261769U CN 202122913150 U CN202122913150 U CN 202122913150U CN 216261769 U CN216261769 U CN 216261769U
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Abstract
The utility model relates to an integrated intelligent baking system, comprising: the baking chamber, the walking mechanism, the track, the main body connecting piece and the lamp panel; a walking mechanism is arranged in the baking chamber, a workpiece is arranged at the top of the walking mechanism, and a plurality of tracks are symmetrically arranged above two sides of the walking mechanism; the main body connecting piece is connected to the track in a matched mode and can horizontally slide along the track, the main body connecting piece is provided with an adjusting mechanism, one side of the adjusting mechanism is connected with a connecting arm, the end portion of the connecting arm is provided with an articulated piece, one side of the articulated piece is connected with a lamp panel in a matched mode, and one side of the lamp panel is provided with a plurality of lamp tubes; the track downside is provided with the slider, and slider one side cooperation is connected with the slide, and slide one side is provided with PLC control system, and the slide vertical slip can be followed to the slider, and the workman's that this application can be very big improvement operational environment can carry out the accurate location of remote control outdoors, avoids indoor harmful gas's absorption, and work efficiency obtains effectively promoting.
Description
Technical Field
The utility model relates to the field of equipment baking, in particular to an integrated intelligent baking system.
Background
Engineering machinery needs to be baked again in a place where a small amount of irregular vehicle bodies are sprayed and repaired, a ground pushing type or rail type baking lamp is adopted in the existing baking mode, and a baking procedure of equipment is completed by operating the baking lamp indoors by workers. The paint contains solvent harmful to human body, and has high indoor temperature and bad working environment.
Disclosure of Invention
The utility model overcomes the defects of the prior art and provides an integrated intelligent baking system.
In order to achieve the purpose, the utility model adopts the technical scheme that: an integrated intelligent baking system comprises a baking chamber, a traveling mechanism, a track, a main body connecting piece and a lamp panel;
a walking mechanism is arranged in the baking chamber, a workpiece is arranged at the top of the walking mechanism, and a plurality of tracks are symmetrically arranged above two sides of the walking mechanism;
the lamp panel is characterized in that a main body connecting piece is connected to the track in a matched mode and can horizontally slide along the track, an adjusting mechanism is arranged on the main body connecting piece, a connecting arm is connected to one side of the adjusting mechanism, an articulated piece is arranged at the end portion of the connecting arm, a lamp panel is connected to one side of the articulated piece in a matched mode, and a plurality of lamp tubes are arranged on one side of the lamp panel;
the track downside is provided with the slider, slider one side cooperation is connected with the slide, slide one side is provided with PLC control system, the slider can be followed the vertical slip of slide.
In a preferred embodiment of the utility model, the connecting arm can be swung by a PLC control system.
In a preferred embodiment of the present invention, a rotating shaft is disposed on the top of the main body connecting member, one end of the rotating shaft is connected to a motor, the motor is disposed on one side of the track, and the main body connecting member can be controlled to rotate by the motor.
In a preferred embodiment of the utility model, a rolling bearing is arranged on one side of the hinge, a telescopic rod is arranged on one side of the rolling bearing, and the lamp panel is fixed at the free end of the telescopic rod.
In a preferred embodiment of the present invention, a sliding groove is disposed on one side of the lamp panel.
In a preferred embodiment of the present invention, the lighting device further comprises a remote controller, the remote controller is electrically connected to the PLC system, and the remote controller is configured to control the temperature of the lighting tube, the rotation angle of the main body connector, and the swing angle of the swing arm.
In a preferred embodiment of the utility model, the device further comprises a temperature detector, wherein the temperature detector is an infrared temperature detector and is used for detecting the temperature of the surface of the workpiece.
In a preferred embodiment of the present invention, a monitor is disposed inside the baking chamber, and the monitor is used for collecting the baking condition of the workpiece in the baking chamber.
In a preferred embodiment of the present invention, the baking oven further comprises a display screen for displaying the operating status of the baking system.
The utility model solves the defects in the background technology, and has the following beneficial effects:
the integrated intelligent baking system is adopted, so that the working environment of workers can be greatly improved, remote control and accurate positioning can be carried out outdoors, the suction of indoor harmful gas is avoided, and the back-and-forth walking of the workers is avoided; the working efficiency of workers is effectively improved, and the positioning time and the heating time are shortened; the high-efficiency reflecting panel reduces the waste of energy; the intelligent panel control effectively promotes the intelligent degree of the workshop, and can quickly and effectively find problems in the whole process of the whole production process.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of the intelligent baking system of the preferred embodiment of the present invention;
FIG. 2 is a schematic view of the back structure of the lamp panel of the preferred embodiment of the present invention;
in the figure:
1. the device comprises a traveling mechanism, 2, a workpiece, 3, a PLC (programmable logic controller) control system, 4, a slide way, 5, a main body connecting piece, 6, a rotating shaft, 7, a motor, 8, a connecting arm, 9, a hinge piece, 10, a rolling bearing, 11, a lamp panel, 12, a lamp tube, 13, a telescopic rod, 14, a rail, 15, a sliding block, 16, an adjusting mechanism, 17 and a sliding groove.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the detailed description, wherein the drawings are simplified schematic drawings and only the basic structure of the present invention is illustrated schematically, so that only the structure related to the present invention is shown, and it is to be noted that the embodiments and features of the embodiments in the present application can be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art through specific situations.
As shown in FIGS. 1-2, the present invention discloses a schematic structural diagram of an integrated intelligent baking system.
The integrated intelligent baking system comprises a baking chamber, a walking mechanism 1, a track 14, a main body connecting piece 5 and a lamp panel 11, wherein the walking mechanism is arranged on the walking mechanism;
a travelling mechanism 1 is arranged in the baking chamber, a workpiece 2 is arranged at the top of the travelling mechanism 1, and a plurality of tracks 14 are symmetrically arranged above two sides of the travelling mechanism 1;
the rail 14 is connected with a main body connecting piece 5 in a matching mode, the main body connecting piece 5 can horizontally slide along the rail 14, the main body connecting piece 5 is provided with an adjusting mechanism 16, one side of the adjusting mechanism 16 is connected with a connecting arm 8, the end part of the connecting arm 8 is provided with an articulated piece 9, one side of the articulated piece 9 is connected with a lamp panel 11 in a matching mode, and one side of the lamp panel 11 is provided with a plurality of lamp tubes 12;
the slide block 15 is arranged on the lower side of the track 14, the slide 4 is connected to one side of the slide block 15 in a matched mode, the PLC control system 3 is arranged on one side of the slide 4, and the slide block 15 can vertically slide along the slide 4.
The system also comprises a mirror aluminum reflector, the molds are automatically extruded and seamlessly butted, the three-dimensional light distribution and energy accumulation characteristics are realized, the reflectivity of the integrally formed mirror aluminum reflector is improved by 10% compared with the traditional reflectivity and can reach 75-85%, the uniformity of the surface temperature of the cheering workpiece 2 is effectively ensured, the temperature rise speed and the temperature rise time are shortened, the heat loss is reduced, and the reworking caused by color difference and partial dry-out due to uneven heating is ensured.
The lamp tube 12 is an infrared quartz lamp tube 12, the coating film is dried by a large amount of medium-long wave infrared rays (3-10 um), the drying efficiency is three times that of the traditional hot air drying efficiency, and the whole lamp panel 11 can be rotated and moved intelligently in all directions according to requirements; each lamp panel 11 is provided with a telescopic electric push rod for stretching according to requirements; each lamp panel 11 can be controlled independently.
According to an embodiment of the utility model, the connecting arm 8 can be swung by the PLC control system 3.
The PLC control system is a PLC intelligent module electric control system, and the working power supply is 380V/220V 50/60 HZ; a PLC (programmable logic controller) human-machine engineering interface display system is adopted, and an infrared intelligent temperature measurement system is controlled by a solid-state relay analog signal quantity. The surface temperature of the workpiece 2 is detected by infrared rays, and the workpiece is precisely controlled by adopting an artificial intelligent programmed PID algorithm (adopting curve temperature rise control and an analog quantity output form);
6 independent preset working modes, wherein each mode can be used for setting temperature values, heating time and constant temperature time of 4 stages; the temperature is set to be 0-300 ℃, the lamp panel is fully opened by default, and the lamp panel 11 can be independently controlled to be opened and closed; displaying preset temperature and real-time temperature measurement: adopting a German temperature measuring probe element; the measurement range is 15:1, the heating temperature range is 30-300 ℃, the measurement precision is +/-2 ℃, and the temperature sensor is used for identifying temperature zone sampling and adjusting the temperature curve in time.
According to the embodiment of the utility model, the top of the main body connecting piece 5 is provided with the rotating shaft 6, one end of the rotating shaft 6 is connected with the motor 7, the motor 7 is arranged on one side of the track 14, and the main body connecting piece 5 can be controlled to rotate by the motor 7.
It should be noted that the rail 14 is a high-strength silent aluminum alloy rail, and is installed at the top of the baking chamber, so that the baking lamp motor 7 drives the rollers to move flexibly in the rail 14.
According to the embodiment of the utility model, a rolling bearing 10 is arranged on one side of the hinge 9, a telescopic rod 13 is arranged on one side of the rolling bearing 10, and the lamp panel 11 is fixed at the free end of the telescopic rod 13.
According to the embodiment of the utility model, the slide groove 17 is arranged on one side of the lamp panel 11.
According to the embodiment of the utility model, the remote controller is further included and is electrically connected with the PLC system, and the remote controller is used for controlling the temperature of the lamp tube 12, the rotation angle of the main body connecting piece 5 and the swing angle of the swing arm.
It should be noted that, an outdoor intelligent remote control panel is adopted, and the whole baking process is tracked through a monitoring system; and remotely controlling the baking lamp to automatically bake in place according to the monitoring picture, and performing real-time regulation and control according to the temperature feedback of the temperature sensor.
According to the embodiment of the utility model, the device further comprises a temperature detector which is an infrared temperature detector and is used for detecting the temperature of the surface of the workpiece 2.
According to the embodiment of the utility model, the monitor is arranged in the baking chamber and is used for collecting the baking condition of the workpiece 2 in the baking chamber.
According to the embodiment of the utility model, the baking system further comprises a display screen, and the display screen is used for displaying the working state of the baking system.
In conclusion, the integrated intelligent baking system is adopted, so that the working environment of workers can be greatly improved, remote control and accurate positioning can be carried out outdoors, the suction of indoor harmful gas is avoided, and the back-and-forth walking of the workers is avoided; the working efficiency of workers is effectively improved, and the positioning time and the heating time are shortened; the high-efficiency reflecting panel reduces the waste of energy; the intelligent panel control effectively promotes the intelligent degree of the workshop, and can quickly and effectively find problems in the whole process of the whole production process.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (9)
1. An integrated intelligent baking system comprises a baking chamber, a traveling mechanism, a track, a main body connecting piece and a lamp panel; it is characterized in that the preparation method is characterized in that,
a walking mechanism is arranged in the baking chamber, a workpiece is arranged at the top of the walking mechanism, and a plurality of tracks are symmetrically arranged above two sides of the walking mechanism;
the lamp panel is characterized in that a main body connecting piece is connected to the track in a matched mode and can horizontally slide along the track, an adjusting mechanism is arranged on the main body connecting piece, a connecting arm is connected to one side of the adjusting mechanism, an articulated piece is arranged at the end portion of the connecting arm, a lamp panel is connected to one side of the articulated piece in a matched mode, and a plurality of lamp tubes are arranged on one side of the lamp panel;
the track downside is provided with the slider, slider one side cooperation is connected with the slide, slide one side is provided with PLC control system, the slider can be followed the vertical slip of slide.
2. The integrated intelligent baking system of claim 1 wherein the connecting arm is swingable via a PLC control system.
3. The integrated intelligent baking system of claim 1 wherein a rotating shaft is disposed on the top of the main body connecting member, one end of the rotating shaft is connected to a motor disposed on one side of the track, and the main body connecting member can be controlled to rotate by the motor.
4. The integrated intelligent baking system of claim 1 wherein a rolling bearing is disposed on one side of the hinge, a telescopic rod is disposed on one side of the rolling bearing, and the lamp panel is fixed to a free end of the telescopic rod.
5. The integrated intelligent baking system of claim 1 wherein a chute is provided on one side of the lamp panel.
6. The integrated intelligent baking system of claim 1 further comprising a remote controller, wherein the remote controller is electrically connected to the PLC system, and the remote controller is used to control the temperature of the lamp tube, the rotation angle of the main body connector and the swing angle of the swing arm.
7. The integrated intelligent baking system of claim 1 further comprising a temperature detector, said temperature detector being an infrared temperature detector, said temperature detector being configured to detect a temperature of a surface of the workpiece.
8. The integrated intelligent baking system of claim 1 wherein a monitor is disposed inside said baking chamber, said monitor being configured to collect a baking status of a workpiece inside said baking chamber.
9. The integrated intelligent baking system of claim 1 further comprising a display screen for displaying the operating status of the baking system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122913150.XU CN216261769U (en) | 2021-11-25 | 2021-11-25 | Integrated intelligent baking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122913150.XU CN216261769U (en) | 2021-11-25 | 2021-11-25 | Integrated intelligent baking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216261769U true CN216261769U (en) | 2022-04-12 |
Family
ID=81037843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122913150.XU Active CN216261769U (en) | 2021-11-25 | 2021-11-25 | Integrated intelligent baking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216261769U (en) |
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2021
- 2021-11-25 CN CN202122913150.XU patent/CN216261769U/en active Active
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