CN216252484U

CN216252484U - Full-automatic stator winding machine

Info

Publication number: CN216252484U
Application number: CN202122794215.3U
Authority: CN
Inventors: 郭振波; 李云峰
Original assignee: Guangdong Shunde Yunyang Intelligent Technology Co ltd
Current assignee: Guangdong Shunde Yunyang Intelligent Technology Co ltd
Priority date: 2021-11-15
Filing date: 2021-11-15
Publication date: 2022-04-08
Anticipated expiration: 2031-11-15

Abstract

The utility model provides a full-automatic stator winding machine, which comprises a rack and a machine table arranged in the rack, wherein the machine table comprises a first guide rail and a second guide rail; a winding head assembly for winding a wire, on which a stator is placed; an upper cover assembly for detecting a core height value of the stator; the control device is electrically connected with the upper cover assembly, receives the iron core height value measured by the upper cover assembly and sends a driving instruction according to the iron core height value; the first driving device is connected with the winding machine head assembly; the driving device is electrically connected with the control device, receives a driving instruction sent by the control device and drives the winding machine head assembly to move. The moving distance of the winding machine head assembly is automatically adjusted according to the height value of the stator, and the problem of low efficiency of manually adjusting the height of the stator winding is solved.

Description

Full-automatic stator winding machine

Technical Field

The utility model relates to the technical field of motor manufacturing equipment, in particular to a full-automatic stator winding machine.

Background

When products such as motor stators and the like are produced, a stator core needs to be placed on a winding machine head assembly, an electric lead is repeatedly wound on the stator core through the up-and-down movement of the winding machine head assembly, so that a stator winding is formed, and most of the existing winding process is manual or semi-automatic production. When the winding height needs to be adjusted in the face of different stator core heights, the required manual operation mostly causes large errors and low efficiency, the production cost is higher, and the production requirement cannot be met.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic stator winding machine, and aims to solve the problem that the efficiency of manually adjusting the height of a stator winding is low in the prior art.

In order to achieve the above object, the present invention provides a full-automatic stator winding machine, comprising: the device comprises a rack and a machine table arranged in the rack; the winding machine head assembly is used for winding and arranged on the machine table, and a stator is placed on the winding machine head assembly; the upper cover assembly is arranged on the machine table and used for detecting the height value of the iron core of the stator; the control device is arranged in the rack and is electrically connected with the upper cover assembly, and the control device receives the iron core height value measured by the upper cover assembly and sends a driving instruction according to the iron core height value; the first driving device is arranged below the machine table and is connected with the winding machine head assembly; the first driving device is electrically connected with the control device, receives a driving instruction sent by the control device and drives the winding machine head assembly to move.

This application records iron core height value and sends for controlling means through the upper cover subassembly, and controlling means sends drive command according to iron core height value, and first drive arrangement removes according to drive command drive coiling machine head subassembly, and the beneficial effect who brings can be according to the displacement of stator height value automatic adjustment coiling machine head subassembly, has solved the problem of manual adjustment stator winding height inefficiency.

Further, the upper cover assembly comprises a cover disc, a second screw rod connected with the cover disc and a second driving device connected with the second screw rod; the second driving device is electrically connected with the control device; and under the action of the second driving device, when the cover disc is pressed on the iron core of the stator in a propping manner, the second driving device feeds back the height value of the iron core to the control device.

Further, this coiling machine still includes the second mobile station, the second mobile station with board sliding connection, the second mobile station with the upper cover subassembly is connected, the second mobile station drives the upper cover subassembly removes in the horizontal direction.

Further, the first driving device comprises a motor, a first screw rod and a first moving platform; the motor is electrically connected with the control device; one end of the first screw rod is connected with the motor, and the other end of the first screw rod is connected with the first mobile station; the first moving table is connected with the winding machine head assembly; the motor receives a driving instruction sent by the control device to drive the first screw rod to rotate, and drives the first moving platform to move, so that the winding machine head assembly is driven to move.

Preferably, the winding machine head assembly is a three-pin winding machine head assembly.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the utility model and together with the description serve to explain the utility model without limiting the utility model. In the drawings:

FIG. 1 is a schematic view of the overall structure of a fully automatic stator winding machine according to the present invention;

fig. 2 is a schematic view of a part of the structure of a full-automatic stator winding machine according to the present invention.

Wherein: 1-a frame, 11-a machine table, 2-a winding machine head assembly, 3-an upper cover assembly, 31-a cover disc, 32-a second screw rod, 33-a second driving device, 4-a control device, 5-a first driving device, 51-a motor, 52-a first screw rod, 53-a first moving table and 6-a second moving table.

Detailed Description

In order to better illustrate the utility model, the utility model is described in further detail below with reference to the accompanying drawings.

It should be understood that the embodiments described are only some embodiments of the present application, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without any creative effort belong to the protection scope of the embodiments in the present application.

The terminology used in the embodiments of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments of the present application. As used in the examples of this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the application, as detailed in the appended claims. In the description of the present application, it is to be understood that the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not necessarily used to describe a particular order or sequence, nor are they to be construed as indicating or implying relative importance. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

Further, in the description of the present application, "a plurality" means two or more unless otherwise specified. "and/or" describes the association relationship of the associated objects, meaning that there may be three relationships, e.g., a and/or B, which may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship.

The technical solution provided by the present invention is explained in more detail with reference to fig. 1 to 2.

As shown in fig. 1, the present invention provides a full-automatic stator winding machine, including: the device comprises a rack 1 and a machine table 11 arranged in the rack 1; as shown in fig. 2, a winding machine head assembly 2 for winding is disposed on the machine platform 11, and a stator is disposed on the winding machine head assembly 2; the upper cover assembly 3 is arranged on the machine platform 11, and the upper cover assembly 3 is used for detecting the height value of the iron core of the stator; the control device 4 is arranged in the rack 1, the control device 4 is electrically connected with the upper cover assembly 3, and the control device 4 receives the iron core height value measured by the upper cover assembly 3 and sends out a driving instruction according to the iron core height value; the first driving device 5 is arranged below the machine table 11, and the first driving device 5 is connected with the winding machine head assembly 2; the first driving device 5 is electrically connected with the control device 4, and the first driving device 5 receives a driving instruction sent by the control device 4 and drives the winding machine head assembly 2 to move.

Further, the upper cover assembly 3 comprises a cover disc 31, a second lead screw 32 connected with the cover disc 31 and a second driving device 33 connected with the second lead screw 32; the second driving device 33 is electrically connected with the control device 4; when the cover plate 31 is pressed against the iron core of the stator under the action of the second driving device 33, the second driving device 33 feeds back the iron core height value to the control device 4. As an option, the second driving device is a server, the server drives the cover disc to press downwards, when the cover disc abuts against the iron core, the cover disc stops pressing downwards, the height value of the iron core is fed back to the control device through the server connected with the cover disc, and the purpose of automatically adjusting the winding height of the stator is further achieved.

As shown in fig. 2, further, the winding machine further includes a second moving stage 6, the second moving stage 6 is slidably connected to the machine base 11, the second moving stage 6 is connected to the upper cover assembly 3, and the second moving stage 6 drives the upper cover assembly 3 to move in the horizontal direction. The second mobile station accessible level set up the guide rail with board sliding connection, under the drive of second mobile station promptly, the apron can move to the coiling machine head subassembly directly over, also can move to the top of keeping away from the coiling machine head subassembly, makes things convenient for the workman to dismantle stator winding, can not hindered by the upper cover subassembly.

Further, the first driving device 5 includes a motor 51, a first lead screw 52, and a first moving table 53; the motor 51 is electrically connected with the control device 4; one end of the first screw rod 52 is connected with the motor 51, and the other end is connected with the first mobile platform 53; the first moving table 53 is connected with the winding machine head assembly 2; the motor 51 receives a driving instruction sent by the control device 4 to drive the first screw rod 52 to rotate, and drives the first moving table 53 to move, so as to drive the winding machine head assembly 2 to move. As an example, the first lead screw is engaged with the first moving stage, and when the motor drives the first lead screw to rotate according to the driving command, the first moving stage reciprocates up and down, so as to drive the winding machine head assembly to reciprocate up and down, thereby completing the winding of the iron core.

Preferably, the winding machine head assembly 2 is a three-pin winding machine head assembly, and the production efficiency is further improved.

The working principle of the utility model is as follows: the iron core height value of the stator is obtained through the upper cover assembly, signals are fed back to the control device, the control device sends out a driving instruction according to the iron core height value, the motor drives the first lead screw to rotate according to the driving instruction to drive the first moving platform to do up-and-down reciprocating motion, and therefore the winding machine head assembly is driven to complete the corresponding moving distance, the purpose of automatically adjusting the winding height of the stator is achieved, and working efficiency is improved.

In the description of the present invention, it is to be understood that the terms "vertical", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the scope of the present invention.

If the terms "first," "second," etc. are used herein to define parts, those skilled in the art will recognize that: the use of "first" and "second" is merely for convenience in describing the utility model and to simplify the description, and unless otherwise stated the above words are not intended to have a special meaning.

The present invention is not limited to the above-described embodiments, and various modifications and variations of the present invention are intended to be included within the scope of the claims and the equivalent technology of the present invention if they do not depart from the spirit and scope of the present invention.

Claims

1. A full-automatic stator winding machine is characterized by comprising:

the device comprises a rack and a machine table arranged in the rack;

the winding machine head assembly is used for winding and arranged on the machine table, and a stator is placed on the winding machine head assembly;

the upper cover assembly is arranged on the machine table and used for detecting the height value of the iron core of the stator;

the control device is arranged in the rack and is electrically connected with the upper cover assembly, and the control device receives the iron core height value measured by the upper cover assembly and sends a driving instruction according to the iron core height value;

the first driving device is arranged below the machine table and is connected with the winding machine head assembly; the first driving device is electrically connected with the control device, receives a driving instruction sent by the control device and drives the winding machine head assembly to move.

2. The full-automatic stator winding machine according to claim 1, wherein:

the upper cover assembly comprises a cover disc, a second screw rod connected with the cover disc and a second driving device connected with the second screw rod; the second driving device is electrically connected with the control device;

and under the action of the second driving device, when the cover disc is pressed on the iron core of the stator in a propping manner, the second driving device feeds back the height value of the iron core to the control device.

3. The full-automatic stator winding machine according to claim 2, characterized in that:

the winding machine further comprises a second moving table, the second moving table is connected with the machine table in a sliding mode, the second moving table is connected with the upper cover assembly, and the second moving table drives the upper cover assembly to move in the horizontal direction.

4. The full-automatic stator winding machine according to claim 1, wherein:

the first driving device comprises a motor, a first screw rod and a first moving platform;

the motor is electrically connected with the control device;

one end of the first screw rod is connected with the motor, and the other end of the first screw rod is connected with the first mobile station;

the first moving table is connected with the winding machine head assembly;

the motor receives a driving instruction sent by the control device to drive the first screw rod to rotate, and drives the first moving platform to move, so that the winding machine head assembly is driven to move.

5. The full-automatic stator winding machine according to claim 1, wherein:

the winding machine head assembly is a three-pin winding machine head assembly.