CN216249523U

CN216249523U - Broken wire alarm device for winding of tungsten wire rope

Info

Publication number: CN216249523U
Application number: CN202122798580.1U
Authority: CN
Inventors: 李成龙
Original assignee: Wuxi Sanlin Precision Metal Products Co ltd
Current assignee: Wuxi Sanlin Precision Metal Products Co ltd
Priority date: 2021-11-16
Filing date: 2021-11-16
Publication date: 2022-04-08
Anticipated expiration: 2031-11-16

Abstract

The utility model relates to the technical field of tungsten wire ropes, and discloses a broken wire alarm device for a tungsten wire rope winding disc. This tungsten filament rope is broken silk alarm device for drum, when tungsten filament rope body fracture, the spliced pole can drive roof and coil downstream, the coil produces the electric current under electromagnetic induction's effect, provide speaker and warning light with the electric current by the battery, the speaker sends the alarm sound, the warning light is synchronous to flash, take place the fracture with warning staff tungsten filament rope body, should in time cut off the power supply and overhaul, this device can in time discover the fracture condition of tungsten filament rope body through this structure, and inform the staff with the mode that the seeing and hearing was conveyed, moreover, the steam generator is simple in structure, the cost is also lower, and do not need artificial long-time uninterrupted observation, thereby the human cost is reduced.

Description

Broken wire alarm device for winding of tungsten wire rope

Technical Field

The utility model relates to the technical field of tungsten wire ropes, in particular to a wire breakage alarm device for a tungsten wire rope winding disc.

Background

The specification of the early tungsten wire rope is 7 × 7, the tungsten wire rope is developed to a winding mode of 4 × 19 × 7, the most common specification of 19 × 7 is currently used in China, and some Japanese DMC tungsten wire ropes are used, and the tungsten wire ropes are characterized by high temperature resistance, wear resistance and tensile strength and are mainly applied to smelting industries such as smelting casting, single crystal furnace equipment and the like.

The wire winding condition needs the manual work to observe constantly when the wire winding of current tungsten silk rope, prevents that the tungsten silk rope from breaking suddenly at the wire winding in-process, influences the work progress, and the manual work is observed and need be put into a large amount of efforts to artificial concentration degree is limited, often can not in time discover the fracture of tungsten silk rope, not only wastes time and energy, and the efficiency and the effect of inspection are all comparatively low moreover.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model aims to provide a broken wire alarm device for a tungsten wire rope winding disc, which aims to solve the problems that the winding condition of the existing tungsten wire rope needs to be observed manually at any time during winding, the tungsten wire rope is prevented from breaking suddenly in the winding process to influence the work progress, the manual observation needs to invest a large amount of energy, the manual concentration degree is limited, the breakage of the tungsten wire rope cannot be found timely, time and labor are wasted, and the inspection efficiency and the inspection effect are low in the background technology.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: a broken wire alarm device for winding a tungsten wire rope comprises a driving mechanism, a winding mechanism, a power-on mechanism and an alarm mechanism, wherein the winding mechanism is positioned at the lower end of the driving mechanism, the power-on mechanism is positioned in the middle of the winding mechanism, and the alarm mechanism is positioned outside the power-on mechanism;

actuating mechanism includes support frame, driving motor, first supporting shaft, first runner, belt, second runner and second back shaft, driving motor fixed mounting is in the left side of support frame upper end, first supporting shaft fixed mounting is at the lower extreme of driving motor transmission end, first runner fixed mounting is in the top of first supporting shaft outer end, belt swivelling joint is in the outer end of first runner, second runner swivelling joint is in the inner of belt, second back shaft fixed mounting is at the axle head of second runner.

Preferably, the wire winding mechanism comprises a first wire winding column, a second wire winding column and a tungsten wire rope body, the first wire winding column is fixedly arranged at the middle part of the outer end of the first supporting shaft, the second wire winding column is fixedly arranged at the middle part of the outer end of the second supporting shaft, the tungsten wire rope body is wound at the outer ends of the first wire winding column and the second wire winding column, the wire winding mechanism is installed, the tungsten wire rope body can be driven to rotate under the driving of a driving motor, the tungsten wire rope body is wound at the outer ends of the first wire winding column and the second wire winding column, and therefore the tungsten wire rope body can be wound to the outer end of the other wire winding column from one wire winding column.

Preferably, the circular telegram mechanism includes install bin, spliced pole, roof, coil, magnet, bottom plate, spring and battery, install bin fixed mounting is at the middle part of support frame, tungsten filament rope body runs through the install bin, spliced pole movable mounting is in the inside of install bin, tungsten filament rope body runs through the spliced pole, roof fixed mounting is at the lower extreme of spliced pole, and through the install bin, this spliced pole is run through to tungsten filament rope body to the spacing groove has been seted up to the left and right sides of install bin inside, and is spacing to the roof, therefore when tungsten filament rope body did not split, tungsten filament rope body drove the spliced pole throughout and keeps in the top of install bin inside.

Preferably, the top fixed mounting of coil is at the lower extreme of roof, magnet fixed mounting is in the inside of install bin, coil movable mounting is in the outer end of magnet, bottom plate fixed mounting is at the lower extreme of coil, and through installation coil and magnet, when the tungsten filament rope body is not cracked, the coil is located the top of magnet outer end under the effect of spliced pole and roof, and when the tungsten filament rope body was cracked, the spliced pole lost the supporting role of tungsten filament rope body to it, and the spliced pole can drive roof and coil downstream from this, and the coil can cut the magnetic induction line at the in-process of downstream, produces the electric current from this under the effect of electromagnetic induction.

Preferably, the spring is fixedly installed at the lower end of the top plate, the spring is fixedly connected with the bottom plate, and the spring is installed to provide connecting support and resetting effects for the top plate and the bottom plate.

Preferably, the storage battery is fixedly installed on the left side inside the installation box, the storage battery is electrically connected with the coil, and current generated by the coil can be stored in the storage battery by installing the storage battery.

Preferably, alarm mechanism includes speaker and warning light, speaker fixed mounting is in the below of install bin outer end, speaker and battery electric connection, warning light fixed mounting is on the right side of support frame upper end, warning light and battery electric connection through installation speaker and warning light, in the cracked moment of tungsten filament rope body, the coil produces the electric current to provide speaker and warning light with the electric current through the battery, make the speaker send the alarm sound, the synchronous scintillation of warning light, in order to remind staff's tungsten filament rope body to take place the fracture, should in time cut off the power supply and overhaul.

Compared with the prior art, the utility model has the beneficial effects that:

this tungsten filament rope is broken silk alarm device for drum, when tungsten filament rope body fracture, the spliced pole loses tungsten filament rope body to its supporting role, from this the spliced pole can drive roof and coil downstream, the coil can cut the magnetic induction line at the in-process of downstream, produce electric current from this under electromagnetic induction's effect, provide speaker and warning light with the electric current through the battery, make the speaker send the police dispatch newspaper sound, the warning light is synchronous to be glimmered, take place the fracture with warning staff tungsten filament rope body, should in time cut off the power supply and overhaul, this device can in time discover the fracture condition of tungsten filament rope body through this structure, and inform the staff with the mode that the seeing and hearing conveyed, the structure is comparatively simple, the cost is also lower, and do not need artificial long-time uninterrupted observation, thereby the human cost has been reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the energizing mechanism of the present invention;

FIG. 3 is a schematic perspective view of the energizing mechanism and the alarm mechanism of the present invention;

FIG. 4 is a schematic cross-sectional view of the driving mechanism of the present invention.

In the figure: 1. a drive mechanism; 101. a support frame; 102. a drive motor; 103. a first support shaft; 104. a first runner; 105. a belt; 106. a second runner; 107. a second support shaft; 2. a reel winding mechanism; 201. a first winding post; 202. a second winding post; 203. a tungsten wire rope body; 3. a power-on mechanism; 301. installing a box; 302. connecting columns; 303. a top plate; 304. a coil; 305. a magnet; 306. a base plate; 307. a spring; 308. a storage battery; 4. an alarm mechanism; 401. a speaker; 402. a warning light.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a broken wire alarm device for winding a tungsten wire rope comprises a driving mechanism 1, a winding mechanism 2, an electrifying mechanism 3 and an alarm mechanism 4, wherein the winding mechanism 2 is positioned at the lower end of the driving mechanism 1, the electrifying mechanism 3 is positioned in the middle of the winding mechanism 2, and the alarm mechanism 4 is positioned outside the electrifying mechanism 3;

the driving mechanism 1 comprises a supporting frame 101, a driving motor 102, a first supporting shaft 103, a first rotating wheel 104, a belt 105, a second rotating wheel 106 and a second supporting shaft 107, wherein the driving motor 102 is fixedly arranged on the left side of the upper end of the supporting frame 101, the first supporting shaft 103 is fixedly arranged at the lower end of the transmission end of the driving motor 102, the first rotating wheel 104 is fixedly arranged above the outer end of the first supporting shaft 103, the belt 105 is rotatably connected with the outer end of the first rotating wheel 104, the second rotating wheel 106 is rotatably connected with the inner end of the belt 105, and the second supporting shaft 107 is fixedly arranged at the shaft end of the second rotating wheel 106;

the coiling mechanism 2 comprises a first winding post 201, a second winding post 202 and a tungsten wire rope body 203, the first winding post 201 is fixedly arranged in the middle of the outer end of the first supporting shaft 103, the second winding post 202 is fixedly arranged in the middle of the outer end of the second supporting shaft 107, the tungsten wire rope body 203 is wound at the outer ends of the first winding post 201 and the second winding post 202, and the tungsten wire rope body 203 can be driven to rotate by the driving of the driving motor 102 through the installation of the coiling mechanism 2, so that the tungsten wire rope body 203 is wound at the outer ends of the first winding post 201 and the second winding post 202, and the tungsten wire rope body 203 can be wound from one winding post to the outer end of the other winding post; the electrifying mechanism 3 comprises an installation box 301, a connecting column 302, a top plate 303, a coil 304, a magnet 305, a bottom plate 306, a spring 307 and a storage battery 308, the installation box 301 is fixedly installed in the middle of the support frame 101, the tungsten wire rope body 203 penetrates through the installation box 301, the connecting column 302 is movably installed inside the installation box 301, the tungsten wire rope body 203 penetrates through the connecting column 302, the top plate 303 is fixedly installed at the lower end of the connecting column 302, the tungsten wire rope body 203 penetrates through the connecting column 302 through the installation of the connecting column 302, and limiting grooves are formed in the left side and the right side inside the installation box 301 to limit the top plate 303, so that when the tungsten wire rope body 203 is not broken, the tungsten wire rope body 203 always drives the connecting column 302 to be kept above the inside the installation box 301; the top end of the coil 304 is fixedly mounted at the lower end of the top plate 303, the magnet 305 is fixedly mounted inside the mounting box 301, the coil 304 is movably mounted at the outer end of the magnet 305, the bottom plate 306 is fixedly mounted at the lower end of the coil 304, when the tungsten wire rope body 203 is not broken through mounting the coil 304 and the magnet 305, the coil 304 is positioned above the outer end of the magnet 305 under the action of the connecting column 302 and the top plate 303, when the tungsten wire rope body 203 is broken, the connecting column 302 loses the supporting effect of the tungsten wire rope body 203 on the tungsten wire rope body, therefore, the connecting column 302 can drive the top plate 303 and the coil 304 to move downwards, the coil 304 can cut magnetic induction lines in the downward movement process, and current is generated under the action of electromagnetic induction;

the spring 307 is fixedly arranged at the lower end of the top plate 303, the spring 307 is fixedly connected with the bottom plate 306, and the spring 307 can provide connecting support and resetting effects for the top plate 303 and the bottom plate 306; the storage battery 308 is fixedly installed on the left side inside the installation box 301, the storage battery 308 is electrically connected with the coil 304, and current generated by the coil 304 can be stored in the storage battery 308 by installing the storage battery 308; alarm mechanism 4 includes speaker 401 and warning light 402, speaker 401 fixed mounting is in the below of install bin 301 outer end, speaker 401 and battery 308 electric connection, warning light 402 fixed mounting is on the right side of support frame 101 upper end, warning light 402 and battery 308 electric connection, through installation speaker 401 and warning light 402, at the cracked moment of tungsten filament rope body 203, coil 304 produces the electric current, and provide speaker 401 and warning light 402 with the electric current through battery 308, make speaker 401 send out the alarm sound, warning light 402 glimmers in step, with reminding staff tungsten filament rope body 203 to break, should in time break off the power supply and overhaul.

The working principle is as follows: firstly, the driving motor 102 drives the first supporting shaft 103 and the first rotating wheel 104 to rotate, the belt 105 drives the second rotating wheel 106 and the second supporting shaft 107 to rotate, thereby driving the first winding post 201 and the second winding post 202 to rotate, further driving the tungsten wire rope body 203 to rotate, so that the tungsten wire rope body 203 is wound at the outer ends of the first winding post 201 and the second winding post 202, thereby the tungsten wire rope body 203 can be wound from one winding post to the outer end of the other winding post, when the tungsten wire rope body 203 is not broken, the coil 304 is positioned above the outer end of the magnet 305 under the action of the connecting post 302 and the top plate 303, when the tungsten wire rope body 203 is broken, the connecting post 302 loses the supporting effect of the tungsten wire rope body 203 on the tungsten wire rope body, thereby the connecting post 302 drives the top plate 303 and the coil 304 to move downwards, the coil 304 cuts the magnetic induction lines in the downward movement process, and generates current under the action of electromagnetic induction, the current generated by the coil 304 can be stored in the storage battery 308, and finally the current is supplied to the loudspeaker 401 and the warning lamp 402 through the storage battery 308, so that the loudspeaker 401 gives out an alarm sound, and the warning lamp 402 flickers synchronously to remind a worker that the tungsten wire rope body 203 is broken and needs to be powered off and overhauled in time.

Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. The utility model provides a tungsten filament rope is broken silk alarm device for coiling, includes actuating mechanism (1), coiling mechanism (2), circular telegram mechanism (3) and alarm mechanism (4), its characterized in that: the coiling mechanism (2) is positioned at the lower end of the driving mechanism (1), the electrifying mechanism (3) is positioned in the middle of the coiling mechanism (2), and the alarm mechanism (4) is positioned outside the electrifying mechanism (3);

actuating mechanism (1) includes support frame (101), driving motor (102), first supporting shaft (103), first runner (104), belt (105), second runner (106) and second supporting shaft (107), driving motor (102) fixed mounting is in the left side of support frame (101) upper end, first supporting shaft (103) fixed mounting is at the lower extreme of driving motor (102) transmission end, first runner (104) fixed mounting is in the top of first supporting shaft (103) outer end, belt (105) swivelling joint is in the outer end of first runner (104), second runner (106) swivelling joint is in the inner of belt (105), second supporting shaft (107) fixed mounting is at the axle head of second runner (106).

2. The wire breakage warning device for the tungsten wire rope winding disc according to claim 1, characterized in that: the wire winding mechanism (2) comprises a first wire winding column (201), a second wire winding column (202) and a tungsten wire rope body (203), the first wire winding column (201) is fixedly installed in the middle of the outer end of the first supporting shaft (103), the second wire winding column (202) is fixedly installed in the middle of the outer end of the second supporting shaft (107), and the tungsten wire rope body (203) is wound at the outer ends of the first wire winding column (201) and the second wire winding column (202).

3. The wire breakage warning device for the tungsten wire rope winding disc as claimed in claim 2, wherein: the power-on mechanism (3) comprises an installation box (301), a connecting column (302), a top plate (303), a coil (304), a magnet (305), a bottom plate (306), a spring (307) and a storage battery (308), wherein the installation box (301) is fixedly installed in the middle of the support frame (101), the tungsten wire rope body (203) penetrates through the installation box (301), the connecting column (302) is movably installed inside the installation box (301), the tungsten wire rope body (203) penetrates through the connecting column (302), and the top plate (303) is fixedly installed at the lower end of the connecting column (302).

4. The device for alarming breakage of a tungsten wire rope-wound coil according to claim 3, wherein: the top end of the coil (304) is fixedly arranged at the lower end of the top plate (303), the magnet (305) is fixedly arranged in the installation box (301), the coil (304) is movably arranged at the outer end of the magnet (305), and the bottom plate (306) is fixedly arranged at the lower end of the coil (304).

5. The device for alarming breakage of a tungsten wire rope-wound coil according to claim 4, wherein: the spring (307) is fixedly arranged at the lower end of the top plate (303), and the spring (307) is fixedly connected with the bottom plate (306).

6. The device for alarming breakage of a tungsten wire rope-wound coil according to claim 5, wherein: the storage battery (308) is fixedly installed on the left side inside the installation box (301), and the storage battery (308) is electrically connected with the coil (304).

7. The device for alarming breakage of a tungsten wire rope-wound coil according to claim 6, wherein: alarm mechanism (4) include speaker (401) and warning light (402), speaker (401) fixed mounting is in the below of install bin (301) outer end, speaker (401) and battery (308) electric connection, warning light (402) fixed mounting is on the right side of support frame (101) upper end, warning light (402) and battery (308) electric connection.