CN216245504U - Heater for high-temperature melting of alloy - Google Patents
Heater for high-temperature melting of alloy Download PDFInfo
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- CN216245504U CN216245504U CN202123003549.0U CN202123003549U CN216245504U CN 216245504 U CN216245504 U CN 216245504U CN 202123003549 U CN202123003549 U CN 202123003549U CN 216245504 U CN216245504 U CN 216245504U
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Abstract
The utility model discloses a heater for high-temperature melting of alloy, which comprises a melting furnace body, wherein the heater is arranged on the side wall of the melting furnace body, an oil storage tank is fixedly arranged in the heater, an electromagnetic exhaust valve is arranged on the heater, an exhaust pipe is arranged on the electromagnetic exhaust valve, a cooling box is arranged on the side wall of the melting furnace body, a water inlet pipe is arranged on the side wall of the cooling box, a water outlet pipe is arranged on one side, positioned on the water inlet pipe, of the cooling box, a condensation gas pipe is arranged in the cooling box, the condensation gas pipe is communicated with the exhaust pipe, and an air outlet pipe is fixedly arranged at one end of the condensation gas pipe. The utility model can prevent oil gas from being directly discharged along with flue gas, thereby saving energy, avoiding pollution to the environment, realizing the reutilization of fuel oil and being beneficial to energy conservation and environmental protection.
Description
Technical Field
The utility model relates to the technical field of heaters, in particular to a heater for high-temperature melting of alloy.
Background
The alloy melting process needs higher temperature, the common alloy melting is mainly processed in an alloy melting furnace, a combustion system with common melting rate consists of an oil tank, an oil pump, a combustor and a pipeline, the two groups of combustion systems are respectively arranged in a melting chamber and a heat preservation chamber, and then smoke generated by combustion is discharged through a smoke discharge pipeline.
In the prior art, a heater of a partial melting furnace has the following defects: 1. the fuel oil is not fully combusted, and the fuel oil is exhausted along with the flue gas after being heated and gasified, so that the waste of oil gas is caused; 2. the discharged oil gas is not recycled well, so that the energy conservation and the environmental protection are not facilitated.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art and provides a heater for high-temperature melting of an alloy.
In order to solve the problems in the prior art, the utility model adopts the following technical scheme:
a heater for high-temperature melting of alloy comprises a melting furnace body, wherein the heater is installed on the side wall of the melting furnace body, an oil storage tank is fixedly installed in the heater, an electromagnetic exhaust valve is installed on the heater, an exhaust pipe is installed on the electromagnetic exhaust valve, a cooling box is installed on the side wall of the melting furnace body, a water inlet pipe is installed on the side wall of the cooling box, a water outlet pipe is installed on one side, located on the water inlet pipe, of the cooling box, a condensation air pipe is installed in the cooling box and communicated with the exhaust pipe, an air outlet pipe is fixedly installed at one end of the condensation air pipe, a plurality of oil guide pipes are installed on the lower side wall of the condensation air pipe, a collection box is installed at one end of each oil guide pipe, a connecting oil pipe is fixedly installed on the side wall of the collection box, and one end of each connecting oil pipe is communicated with the oil storage tank, and the connecting oil pipe is provided with a control valve.
Preferably, the side wall of the cooling box is rotatably provided with a stirring part, the side wall of the cooling box is provided with a driving motor, and an output shaft of the driving motor is fixedly connected with the stirring part.
Preferably, the stirring member is provided in plurality, and the stirring members are rotatably mounted on the side wall of the cooling tank.
Preferably, the stirring piece is including connecting the pivot, the one end of connecting the pivot is rotated and is installed on the lateral wall of cooler bin, the other end fixed mounting who connects the pivot has impeller.
Preferably, a plurality of belt pulleys are fixedly mounted on the side wall of the connecting rotating shaft, and two adjacent belt pulleys are in transmission connection through a transmission belt.
Preferably, the oil guide pipes are arranged linearly, and the oil guide pipes are arranged at equal intervals.
Preferably, the collecting box is arranged in a circular truncated cone-shaped structure, and the bottom of the collecting box is communicated with the oil guide pipe.
Compared with the prior art, the utility model has the beneficial effects that:
1. in the utility model, by arranging the electromagnetic exhaust valve, the exhaust pipe, the condensation gas pipe and other components, oil gas which is not completely combusted enters the condensation gas pipe along with the exhaust pipe and then is converted into liquid state by cooling water in the cooling box through the condensation gas pipe, so that the oil gas can be prevented from being directly discharged along with flue gas, energy can be saved, and environmental pollution can be avoided;
2. according to the utility model, by arranging the collecting box, the connecting oil pipe, the control valve and other components, the oil in the condensing gas pipe is cooled into liquid, then the liquid is accumulated in the collecting box again through the oil guide pipe, so that the fuel can be accumulated at the bottom of the collecting box, and finally the fuel enters the fuel storage box through the connecting oil pipe, so that the fuel is recycled, and the energy conservation and environmental protection are facilitated;
in conclusion, the utility model can avoid oil gas from being discharged along with the smoke gas directly, thereby saving energy, avoiding pollution to the environment, realizing the reutilization of fuel oil and being beneficial to energy conservation and environmental protection.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the utility model and together with the description serve to explain the utility model without limiting the utility model. In the drawings:
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of a front view partial cross-sectional structure of the present invention;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2;
FIG. 4 is a schematic view of a coupling structure of the stirring member, the driving motor and the pulley according to the present invention;
number in the figure: 1. a melting furnace body; 2. a heater; 3. an oil storage tank; 4. an exhaust pipe; 5. an electromagnetic exhaust valve; 6. a cooling tank; 7. a water inlet pipe; 8. a water outlet pipe; 9. an air outlet pipe; 10. a drive motor; 11. connecting an oil pipe; 12. a control valve; 13. a condensing gas pipe; 14. an oil guide pipe; 15. a collection box; 16. a stirring impeller; 17. a drive belt; 18. connecting the rotating shaft; 19. a pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1: the embodiment provides a heater for alloy high-temperature melting, refer to fig. 1-4, it is specific, including melting furnace body 1, install heater 2 on the lateral wall of melting furnace body 1, fixed mounting has oil storage tank 3 in the heater 2, install electromagnetic exhaust valve 5 on the heater 2, install blast pipe 4 on the electromagnetic exhaust valve 5, install cooling box 6 on the lateral wall of melting furnace body 1, install inlet tube 7 on the lateral wall of cooling box 6, lie in one side of inlet tube 7 on cooling box 6 and install outlet pipe 8, install condenser pipe 13 in the cooling box 6, condenser pipe 13 is linked together with blast pipe 4, the one end fixed mounting of condenser pipe 13 has outlet duct 9.
In the utility model, a plurality of stirring pieces are rotatably arranged on the side wall of the cooling box 6 and are all rotatably arranged on the side wall of the cooling box 6, the stirring effect can be better through the plurality of stirring pieces, each stirring piece comprises a connecting rotating shaft 18, one end of each connecting rotating shaft 18 is rotatably arranged on the side wall of the cooling box 6, the other end of each connecting rotating shaft 18 is fixedly provided with a stirring impeller 16, the structural design can facilitate the installation and the driving of the whole stirring piece by the arranged 16 connecting rotating shafts 18 of the stirring impellers, the side wall of the cooling box 6 is provided with the driving motor 10, the output shaft of the driving motor 10 is fixedly connected with the stirring piece, and by the arranged stirring piece, the driving motor 10 can drive the stirring piece to enable the cooling water in the cooling box 6 to flow, and heat can be absorbed by the cooling water quickly and uniformly.
In the utility model, belt pulleys 19 are fixedly installed on the side walls of the connecting rotating shafts 18, two adjacent belt pulleys 19 are in transmission connection through a transmission belt 17, and the driving motor 10 can synchronously drive the stirring pieces to move through the arranged belt pulleys 19, so that the cooling effect of cooling water is further enhanced.
In the utility model, the plurality of oil guide pipes 14 are arranged in a linear shape, the plurality of oil guide pipes 14 are arranged at equal intervals, and the oil guide pipes 14 can have a better fuel oil collecting effect through the plurality of equally-spaced oil guide pipes 14.
Example 2: in embodiment 1, there is also a problem that the discharged oil gas is not recycled well, which is not favorable for energy saving and environmental protection, and therefore, this embodiment further includes, on the basis of embodiment 1:
a plurality of oil guide pipes 14 are installed on the lower side wall of the condensation air pipe 13, a collection box 15 is installed at one end of the oil guide pipes 14, the collection box 15 is arranged in a circular truncated cone-shaped structure, the bottom of the collection box 15 is communicated with the oil guide pipes 14, an air outlet pipe 9 is fixedly installed at one end of the condensation air pipe 13, a plurality of oil guide pipes 14 are installed on the lower side wall of the condensation air pipe 13, the collection box 15 is installed at one end of the oil guide pipes 14, a connection oil pipe 11 is fixedly installed on the side wall of the collection box 15, one end of the connection oil pipe 11 is communicated with the oil storage box 3, and a control valve 12 is installed on the connection oil pipe 11. The structural design can facilitate the accumulation of the fuel at the bottom of the collecting tank 15, the fuel cooled into liquid from the condensation air pipe 13 is accumulated in the collecting tank 15 again through the oil guide pipe 14, and finally enters the oil storage tank 3 through the connecting oil pipe 11, so that the recycling of the fuel is realized.
Example 3: when the utility model is used specifically, the operation steps are as follows:
step one, when a heater 2 works, an electromagnetic exhaust valve 5 is opened, and oil gas which is not completely combusted enters a condensation air pipe 13 along with an exhaust pipe 4;
step two, continuously introducing cooling water into the cooling box 6 through the water inlet pipe 7, cooling the condensation air pipe 13 in the cooling box 6 by the cooling water, and discharging the cooling water through the water outlet pipe 8;
step three, accumulating the oil gas in the condensation gas pipe 13 at the bottom of the condensation gas pipe 13 after the oil gas is cooled and liquefied, and then entering a collection tank 15 through an oil guide pipe 14 for accumulation;
step four, in the cooling process, starting the driving motor 10, so that the driving motor 10 drives the connecting rotating shaft 18 and the stirring impeller 16 to rotate, and the belt pulley 19 and the transmission belt 17 which are arranged drive the stirring members to rotate simultaneously, so that the cooling speed is accelerated;
and step five, finally, the liquid oil gas accumulated in the collection tank 15 can be treated, or the control valve 12 is directly opened, so that the liquid oil gas flows into the oil storage tank 3.
The utility model can prevent oil gas from being directly discharged along with flue gas, thereby saving energy, avoiding pollution to the environment, realizing the reutilization of fuel oil and being beneficial to energy conservation and environmental protection.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. A heater for alloy high temperature melting, including melting furnace body (1), install heater (2) on the lateral wall of melting furnace body (1), fixed mounting has in heater (2) and deposits oil tank (3), its characterized in that: the heating furnace is characterized in that an electromagnetic exhaust valve (5) is installed on the heater (2), an exhaust pipe (4) is installed on the electromagnetic exhaust valve (5), a cooling box (6) is installed on the side wall of the melting furnace body (1), a water inlet pipe (7) is installed on the side wall of the cooling box (6), a water outlet pipe (8) is installed on one side of the water inlet pipe (7) on the cooling box (6), a condensation air pipe (13) is installed in the cooling box (6), the condensation air pipe (13) is communicated with the exhaust pipe (4), an air outlet pipe (9) is fixedly installed at one end of the condensation air pipe (13), a plurality of oil guide pipes (14) are installed on the lower side wall of the condensation air pipe (13), a collecting box (15) is installed at one end of the oil guide pipes (14), and a connecting oil pipe (11) is fixedly installed on the side wall of the collecting box (15), one end of the connecting oil pipe (11) is communicated with the oil storage tank (3), and the connecting oil pipe (11) is provided with a control valve (12).
2. The heater for high-temperature melting of alloys according to claim 1, wherein: the stirring piece is rotatably installed on the side wall of the cooling box (6), the driving motor (10) is installed on the side wall of the cooling box (6), and an output shaft of the driving motor (10) is fixedly connected with the stirring piece.
3. The heater for high-temperature melting of alloys according to claim 2, wherein: the stirring piece is provided with a plurality of, and is a plurality of the stirring piece is all rotated and is installed on the lateral wall of cooler bin (6).
4. The heater for high-temperature melting of alloys according to claim 3, wherein: the stirring piece is including connecting pivot (18), the one end rotation of connecting pivot (18) is installed on the lateral wall of cooler bin (6), the other end fixed mounting who connects pivot (18) has impeller (16).
5. The heater for high-temperature melting of alloys according to claim 4, wherein: a plurality of belt pulleys (19) are fixedly mounted on the side wall of the connecting rotating shaft (18), and two adjacent belt pulleys (19) are in transmission connection through a transmission belt (17).
6. The heater for high-temperature melting of alloys according to claim 1, wherein: the oil guide pipes (14) are arranged linearly, and the oil guide pipes (14) are arranged at equal intervals.
7. The heater for high-temperature melting of alloys according to claim 1, wherein: the collecting box (15) is arranged in a circular truncated cone-shaped structure, and the bottom of the collecting box (15) is communicated with the oil guide pipe (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123003549.0U CN216245504U (en) | 2021-12-02 | 2021-12-02 | Heater for high-temperature melting of alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123003549.0U CN216245504U (en) | 2021-12-02 | 2021-12-02 | Heater for high-temperature melting of alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216245504U true CN216245504U (en) | 2022-04-08 |
Family
ID=80960708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123003549.0U Active CN216245504U (en) | 2021-12-02 | 2021-12-02 | Heater for high-temperature melting of alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216245504U (en) |
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2021
- 2021-12-02 CN CN202123003549.0U patent/CN216245504U/en active Active
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