CN216235131U

CN216235131U - Automatic all-in-one is decided to length measurement

Info

Publication number: CN216235131U
Application number: CN202122878130.3U
Authority: CN
Inventors: 高罗军; 李涛; 孙滔
Original assignee: SHANGHAI YONGLI BELTING CO Ltd
Current assignee: SHANGHAI YONGLI BELTING CO Ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-04-08
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses an automatic length measuring and cutting integrated machine which comprises a base, an unreeling assembly, a deviation correcting assembly, a length measuring meter counter, a cutting assembly and a reeling assembly, wherein the unreeling assembly, the deviation correcting assembly, the length measuring meter counter, the cutting assembly and the reeling assembly are mounted on the base, the unreeling assembly unreels a reeled conveying belt to be cut, the deviation correcting assembly corrects the unreeled conveying belt, the cutting assembly comprises a press roller, a cutting knife, a press roller driving device and a knife driving device, the press roller driving device and the knife driving device are respectively connected with and drive the press roller and the cutting knife to move up and down, the reeling assembly comprises a reeling roller and a reeling motor, the reeling roller comprises a large reeling roller and a small reeling roller, the large reeling roller and the small reeling roller are arranged in parallel at intervals, and the reeling motor is connected with and drives the large reeling roller and/or the small reeling roller to rotate. The automatic length measuring and cutting device has the advantages that the automatic length measuring and cutting of the conveying belt are automatically controlled, the cutting and winding efficiency is high, the automatic length measuring and cutting device is suitable for measuring and cutting of a large-width conveying belt, the labor cost is saved, the length measuring precision is high, and the cutting knife edge is smooth.

Description

Automatic all-in-one is decided to length measurement

Technical Field

The utility model belongs to the technical field of conveying belts, and particularly relates to an automatic length measuring and cutting integrated machine.

Background

In the production and manufacturing process of the conveying belt, cutting and rolling are needed. In the prior art, when the large-width belt cutting equipment cuts the conveying belt, the conveying belt is unreeled, roughly measured by a meter counter, and then manually cut. For a shorter length belt, the tape was measured by two workers and cut by hand. Above-mentioned two kinds of modes degree of automation is very low, and is inefficient, and the manual work cuts that unreel speed is slow, and the rolling is slower, and length measurement precision is poor, cuts the sword mouth unevenness by hand, and the surplus need be emitted in the rolling.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems in the prior art, the utility model aims to provide an automatic length measuring and cutting integrated machine, which realizes automatic length measuring and cutting of a conveyer belt through automatic control, adopts a five-axis numerical control system, has high cutting and winding efficiency, can be suitable for length measuring and cutting of a large-width conveyer belt, can perform single-roll winding or double-roll winding, automatically performs winding and unwinding, can realize the operation of the integrated machine by one person, saves labor cost, has high length measuring precision of +/-1 percent mm, has flat cutting knife edge, and does not need to reserve allowance during cutting.

In order to achieve the purpose, the utility model adopts the technical scheme that:

the utility model provides an automatic all-in-one is decided to length measurement for decide the conveyer belt according to the length of setting for, and the partial rolling that will decide, the all-in-one includes the base and installs unreeling the subassembly, the subassembly of rectifying, length measurement meter rice ware, cutting assembly and rolling subassembly at the base, unreel the conveyer belt that the subassembly will be decided with the coiling and unreel, the subassembly of rectifying rectifies to the conveyer belt that unreels out, cutting assembly includes the compression roller, cut the sword, compression roller drive arrangement and sword drive arrangement, compression roller drive arrangement connects and drives the compression roller and reciprocate, sword drive arrangement connects and drives and cuts the sword and reciprocate, the rolling subassembly includes wind-up roll and rolling motor, the wind-up roll includes big wind-up roll and little wind-up roll, big wind-up roll and little wind-up roll parallel interval arrangement, rolling motor connects and drives big wind-up roll and/or little wind-up roll rotation.

As a further improvement of the above technical solution:

the winding motors are two, and drive big wind-up roll and little wind-up roll respectively and rotate, and the winding motor of little wind-up roll is installed on a mount pad, and the mount pad slides and sets up on the base, and a hydraulic means drive the mount pad removes, drives little wind-up roll and its winding motor and removes, realizes the regulation of distance between big wind-up roll and the little wind-up roll.

Unreel the subassembly and include unreel motor and unreel the roller, unreel the roller and rotationally install on the base, unreel the motor and connect and drive and unreel the roller and rotate.

The deviation correcting assembly comprises a magnetic powder device, a first deviation correcting traction roller, a second deviation correcting traction roller and a deviation correcting device, the unwinding roller, the first deviation correcting traction roller and the second deviation correcting traction roller are sequentially arranged in parallel at intervals, the first deviation correcting traction roller and the second deviation correcting traction roller are rotatably installed on the base, and the magnetic powder device is connected with the first deviation correcting traction roller.

The distance between the first deviation correcting traction roller and the ground is larger than that between the second deviation correcting traction roller and the ground.

Along the running direction of the unreeled conveying belt, the unreeling roller, the deviation correcting traction roller I, the deviation correcting traction roller II, the length measuring meter rice device, the compression roller, the cutting knife and the reeling roller are sequentially arranged at intervals.

The all-in-one machine further comprises a plurality of traction rollers, and the traction rollers are uniformly arranged between the cutting knife and the winding roller, between the cutting knife and the compression roller, and between the compression roller and the rectification traction roller II.

The all-in-one machine further comprises a controller, the unreeling motor, the magnetic powder device, the deviation rectifier, the length measuring meter and the compression roller driving device are electrically connected with the controller, the length measuring meter and the deviation rectifier send detected information to the controller through the deviation rectifying sensor, and the controller controls the action of the unreeling motor, the magnetic powder device, the compression roller driving device, the knife driving device, the reeling motor and the deviation rectifier.

The cutting knife is a right-angle cutting knife.

The knife driving device is a screw rod driving device.

The utility model has the beneficial effects that: the all-in-one passes through automated control and realizes the automatic length measurement and decide of conveyer belt, cuts the rolling efficient, can be applicable to the length measurement of great broad width conveyer belt and decide, can carry out single roll rolling or two rolls of rolling, the rolling with unreel and go on automatically, can adjust rolling tension, single can realize right the operation of controlling of all-in-one practices thrift the cost of labor, the length measurement precision is high, for 1% mm, cuts the sword mouth and levels, need not reserve the surplus when cutting.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic view of another structure of the viewing angle according to an embodiment of the present invention.

Detailed Description

The following detailed description of embodiments of the utility model refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

The utility model provides an automatic all-in-one is decided to length measurement for decide the conveyer belt according to the length of setting for the part that will decide carries out the rolling, as shown in figure 1 and 2, the all-in-one includes the base and installs unreel subassembly 2, the subassembly of rectifying, length measurement meter rice ware 4, cutting element, rolling subassembly 6, controller and a plurality of carry over pinch rolls 7 at the base.

Unreel the conveyer belt that subassembly 2 will be decided with treating of rolling and unreel, the conveyer belt that the subassembly of rectifying rectifies to unreeling, makes the conveyer belt after unreeling move according to predetermined orbit, and length measuring meter rice ware 4 measures out the length of setting for the conveyer belt after unreeling, and cutting assembly decides the conveyer belt, and the length of the part of deciding is the length that length measuring meter rice ware 4 measured. And the winding component 6 winds the cut conveying belt.

Unreel subassembly 2 and include unreel motor 21 and unreel roller 22, unreel roller 22 and rotationally install on the base, unreel motor 21 and connect and drive unreel roller 22 and rotate. The conveyer belt that waits to cut is rolled up on unreeling roller 22, and when unreeling motor 21 drive unreeling roller 22 rotated, the conveyer belt can unreel.

The deviation correcting component comprises a magnetic powder device 31, a first deviation correcting traction roller 32, a second deviation correcting traction roller 33 and a deviation correcting device 34. The unwinding roller 22, the first deviation correcting traction roller 32 and the second deviation correcting traction roller 33 are sequentially arranged in parallel at intervals, and the first deviation correcting traction roller 32 and the second deviation correcting traction roller 33 are rotatably arranged on the base. The magnetic powder device 31 is connected with the first deviation-rectifying traction roller 32, the magnetic powder device 31 transmits the set torque to the first deviation-rectifying traction roller 32 to control the speed and the torque of the first deviation-rectifying traction roller 32, so that the transmission speed of the conveyer belt pulled by the first deviation-rectifying traction roller 32 is controlled, and the transmission speed of the conveyer belt is more stable and uniform.

The distance between the first deviation correcting traction roller 32 and the ground is larger than that between the second deviation correcting traction roller 33 and the ground, so that the conveying belt between the first deviation correcting traction roller 32 and the second deviation correcting traction roller 33 is in an inclined state.

The deviation rectifier 34 is installed on the base, and when the transmission path of the conveyer belt deviates, the deviation rectifier 34 can rectify the deviation of the conveyer belt and make the conveyer belt return to the set path for operation. The error corrector 34 may employ schemes known in the art.

The length measuring meter 4 is used for measuring the length of the conveyor belt passing through it. Meter simultaneously to conveyer belt width direction's both sides, the measurement is more accurate.

The cutting assembly comprises a pressing roller 51, a cutting knife 52 and a screw rod driving device, wherein the pressing roller 51 and the cutting knife 52 are installed on the base. The lead screw driving device is connected to and drives the cutting blade 52 to move up and down so that the cutting blade 52 is separated from the conveyor belt so as not to interfere with the movement of the conveyor belt, or so that the cutting blade 52 contacts and cuts the conveyor belt. The press roller 51 is used for pressing the conveyor belt, and the press roller 51 is driven to ascend and descend by a hydraulic device. When the cutting blade 52 is to cut the conveying belt, the conveying belt is pressed by the pressing roller 51 so as to facilitate accurate cutting by the cutting blade 52. When the cutting blade 52 does not need to cut the conveying belt, the press roller 51 is raised so as not to interfere with the operation of the conveying belt. The cutting knife 52 is a right-angle cutting knife, is provided with a protective cover, and can cut a belt with the thickness not more than 6 mm.

Winding assembly 6 includes wind-up roll and coiling motor 63, and the wind-up roll includes big wind-up roll 61 and little wind-up roll 62, and big wind-up roll 61 and little wind-up roll 62 are rotationally installed on the base, and big wind-up roll 61 and little wind-up roll 62 are parallel interval arrangement. The winding motor 63 is connected with and drives the large winding roller 61 and/or the small winding roller 62 to rotate, namely, the large winding roller 61 and the small winding roller 62 can respectively and independently rotate to wind or simultaneously rotate to wind, namely, single-roll winding or double-roll winding is carried out. The winding adopts hydraulic control winding, namely a winding motor 63 is a hydraulic motor, and a large winding roller 61 and a small winding roller 62 are controlled to rotate through the hydraulic motor, so that the winding function is realized. Meanwhile, the small winding roller 62 can move, the moving direction of the small winding roller 62 is perpendicular to the length direction of the small winding roller, the distance between the large winding roller 61 and the small winding roller 62 is adjusted, and therefore winding tension is adjusted. The moving mode accessible hydraulic drive of little wind-up roll 62, it is concrete, winding motor 63 is equipped with two, drives big wind-up roll 61 and little wind-up roll 62 respectively, and the winding motor 63 of little wind-up roll 62 is installed on a mount pad, and the mount pad slides and sets up on the base, a hydraulic means drive the mount pad removes, drives little wind-up roll 62 and its winding motor 63 and removes, realizes the regulation of distance between big wind-up roll 61 and the little wind-up roll 62.

Along the running direction of the unreeled conveying belt, the unreeling roller 22, the deviation correcting traction roller I32, the deviation correcting traction roller II 33, the length measuring meter 4, the compression roller 51, the cutting knife 52 and the reeling roller are sequentially arranged at intervals.

And traction rollers 7 are respectively arranged between the cutting knife 52 and the winding roller, between the cutting knife 52 and the compression roller 51 and between the compression roller 51 and the second deviation correcting traction roller 33. Preferably, there are a total of six traction rollers 7, with each two traction rollers 7 forming a set of traction rollers, and the two traction rollers 7 of each set of traction rollers are spaced in a line. A group of traction roller sets are respectively arranged between the cutting knife 52 and the winding roller, between the cutting knife 52 and the press roller 51, and between the press roller 51 and the second deviation-rectifying traction roller 33. The traction roller 7 is used for drawing the conveyer belt, so that the conveyer belt can run more stably and stably.

Further, the base comprises a first base 11 and a second base 12, and the first base 11 and the second base 12 are arranged at intervals. The unreeling component 2, the magnetic powder device 31 and the first deviation rectifying traction roller 32 are installed on the first base 11, and the second deviation rectifying traction roller 33, the deviation rectifying device 34, the length measuring meter 4, the cutting component, the reeling component 6 and the plurality of traction rollers 7 are installed on the second base 12.

The unreeling motor 21, the magnetic powder device 31, the deviation rectifier 34, the length measuring meter 4, the motor of the screw rod driving device, the reeling motor 63 and the driving device of the press roller 51 are all electrically connected with the controller, the deviation rectifying sensors of the length measuring meter 4 and the deviation rectifier 34 send detected information to the controller, and the controller controls the action of the unreeling motor 21, the magnetic powder device 31, the motor of the screw rod driving device, the reeling motor 63, the driving device of the deviation rectifier 34 and the driving device of the press roller 51. And automatic control is realized through the controller.

The working process of the utility model is as follows: and manually pulling out the free end of the conveying belt wound on the unwinding roller 22 for unwinding, sequentially passing the free end through a first deviation-correcting traction roller 32 and a second deviation-correcting traction roller 33, starting the unwinding motor 21, the magnetic powder device 31 and the winding motor 63 through the controller, and selecting the large winding roller 61 and/or the small winding roller 62 for winding. The conveying belt is conveyed, the free end of the conveying belt sequentially passes through the traction roller 7 between the deviation correcting traction roller II 33 and the compression roller 51, the traction roller 7 between the compression roller 51 and the cutting knife 52, the traction roller 7 between the cutting knife 52 and the winding roller, and finally the conveying belt is wound on the selected winding roller. The conveyer belt is by the transfer process, and the rectifying device 34 is rectified its at any time, and length measuring meter rice ware 4 carries out length detection to the conveyer belt that passes through it to send the information that detects to the controller, when length that length measuring meter rice ware 4 detected equals the setting value, the controller control compression roller 51 descends and pushes down the conveyer belt, and the lead screw actuating mechanism action of cutting assembly makes it drive cutting sword 52 descend to the contact and decide the conveyer belt, and the part of being decided continues to be rolled up. After cutting, the screw driving mechanism drives the cutting knife 52 to rise to leave the conveyer belt, and the press roller 51 rises. When the length measuring meter 4 detects that the length of the conveyer belt is equal to the set value, the length meter returns to zero and detects the length of the next section of conveyer belt again. When the winding roller winds the conveying belt, winding tension can be adjusted by adjusting the distance between the large winding roller 61 and the small winding roller 62.

Finally, it must be said here that: the above embodiments are only used for further detailed description of the technical solutions of the present invention, and should not be understood as limiting the scope of the present invention, and the insubstantial modifications and adaptations made by those skilled in the art according to the above descriptions of the present invention are within the scope of the present invention.

Claims

1. An automatic length measuring and cutting integrated machine is characterized by being used for cutting a conveying belt according to a set length and winding a cut part, the integrated machine comprises a base, an unwinding assembly (2), a deviation correcting assembly, a length measuring and metering device (4), a cutting assembly and a winding assembly (6), the unwinding assembly (2) unwinds the coiled conveying belt to be cut, the deviation correcting assembly corrects the unwound conveying belt, the cutting assembly comprises a compression roller (51), a cutting knife (52), a compression roller driving device and a knife driving device, the compression roller driving device is connected with and drives the compression roller (51) to move up and down, the knife driving device is connected with and drives the cutting knife (52) to move up and down, the winding assembly (6) comprises a winding roller and a winding motor (63), the winding roller comprises a large winding roller (61) and a small winding roller (62), the large winding roller (61) and the small winding roller (62) are arranged in parallel at intervals, the winding motor (63) is connected with and drives the large winding roller (61) and/or the small winding roller (62) to rotate.

2. The all-in-one machine of claim 1, wherein: the two winding motors (63) are respectively used for driving the large winding roller (61) and the small winding roller (62) to rotate, the winding motor (63) of the small winding roller (62) is installed on a mounting seat, the mounting seat is arranged on the base in a sliding mode, the mounting seat is driven by a hydraulic device to move, the small winding roller (62) and the winding motor (63) are driven to move, and the distance between the large winding roller (61) and the small winding roller (62) is adjusted.

3. The all-in-one machine of claim 1, wherein: unreel subassembly (2) including unreeling motor (21) and unreeling roller (22), unreel roller (22) and rotationally install on the base, unreel motor (21) and connect and drive unreel roller (22) and rotate.

4. The integrated machine of claim 3, wherein: the deviation rectifying assembly comprises a magnetic powder device (31), a first deviation rectifying traction roller (32), a second deviation rectifying traction roller (33) and a deviation rectifying device (34), the unwinding roller (22), the first deviation rectifying traction roller (32) and the second deviation rectifying traction roller (33) are sequentially arranged in parallel at intervals, the first deviation rectifying traction roller (32) and the second deviation rectifying traction roller (33) are rotatably installed on the base, and the magnetic powder device (31) is connected with the first deviation rectifying traction roller (32).

5. The all-in-one machine of claim 4, wherein: the distance between the first deviation correcting traction roller (32) and the ground is larger than that between the second deviation correcting traction roller (33) and the ground.

6. The all-in-one machine of claim 4, wherein: along the running direction of the unreeled conveying belt, an unreeling roller (22), a deviation correcting traction roller I (32), a deviation correcting traction roller II (33), a length measuring meter rice device (4), a compression roller (51), a cutting knife (52) and a reeling roller are sequentially arranged at intervals.

7. The all-in-one machine of claim 6, wherein: the all-in-one machine further comprises a plurality of traction rollers (7), and the traction rollers (7) are uniformly arranged between the cutting knife (52) and the winding roller, between the cutting knife (52) and the compression roller (51), and between the compression roller (51) and the rectification traction roller II (33).

8. The all-in-one machine of claim 4, wherein: the all-in-one machine further comprises a controller, the unreeling motor (21), the magnetic powder device (31), the deviation rectifier (34), the length measuring meter (4) and the compression roller driving device are electrically connected with the controller, the deviation rectifying sensors of the length measuring meter (4) and the deviation rectifier (34) send detected information to the controller, and the controller controls the action of the driving devices of the unreeling motor (21), the magnetic powder device (31), the compression roller driving device, the cutter driving device, the reeling motor (63) and the deviation rectifier (34).

9. The all-in-one machine of claim 1, wherein: the cutting knife (52) is a right-angle cutting knife.

10. The all-in-one machine according to claim 1 or 7, characterized in that: the knife driving device is a screw rod driving device.