CN216233243U

CN216233243U - Automatic charging device and chip production equipment

Info

Publication number: CN216233243U
Application number: CN202122333640.2U
Authority: CN
Inventors: 不公告发明人
Original assignee: Hangzhou Chipjet Technology Co Ltd
Current assignee: Hangzhou Chipjet Technology Co Ltd
Priority date: 2021-09-26
Filing date: 2021-09-26
Publication date: 2022-04-08
Anticipated expiration: 2031-09-26

Abstract

The utility model relates to the technical field of chip production and processing, and particularly discloses an automatic charging device and chip production equipment. The automatic charging device comprises a feeding unit, a conveying unit and a charging unit which are arranged in sequence; the feeding unit is used for containing the chips and enabling the chips to enter the conveying unit in order; the conveying unit comprises a material distribution assembly and a conveying track, one end of the conveying track is connected with a discharge port of the material feeding unit, the material feeding unit enables the chips to enter the conveying track, the conveying track enables the chips to be sequentially arranged, the other end of the conveying track is connected with the charging unit, the material distribution assembly enables the chips on the conveying track to be sequentially conveyed to the charging unit, and the charging unit is used for subpackaging the chips. The automatic loading device provided by the utility model realizes automatic loading of chips, can orderly load the chips, improves the production efficiency and meets the requirement of automatic production of the chips.

Description

Automatic charging device and chip production equipment

Technical Field

The utility model relates to the technical field of chip production and processing, in particular to an automatic charging device and chip production equipment.

Background

Because the volume of the printing consumable chip is very small, a lot of inconvenience can be brought in actual production, turnover and transportation, and in order to solve the problem and improve the production efficiency, the most common method is to assemble or arrange a certain number of chips according to a certain rule, then put the chips into corresponding containers, and then carry out production, turnover and transportation.

However, in the prior art, the chips cannot be regularly and automatically and orderly loaded into the material pipe, the production efficiency is low, and the automatic production of the chips cannot be met.

Therefore, it is desirable to provide an automatic charging device to solve the above technical problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic loading device and chip production equipment, which can realize regular and automatic loading of chips, improve the production efficiency and meet the requirement of automatic production of the chips.

In order to achieve the purpose, the utility model adopts the following technical scheme:

an automatic charging device comprises a feeding unit, a conveying unit and a charging unit which are arranged in sequence;

the feeding unit is used for containing chips and enabling the chips to enter the conveying unit;

the conveying unit comprises a distributing assembly and a conveying track, one end of the conveying track is connected with a discharge port of the feeding unit, the feeding unit enables the chips to enter the conveying track in order, the conveying track enables the chips to be arranged in sequence, the other end of the conveying track is connected with the loading unit, the distributing assembly enables the chips on the conveying track to be conveyed to the loading unit in order, and the loading unit is used for subpackaging the chips.

Optionally, the feeding unit is arranged below the feeding unit, and the conveying track is arranged obliquely.

Optionally, the material distribution assembly includes a pressing member and a blocking member disposed downstream of the pressing member, the blocking member is configured to block the lowermost chip on the conveying track, and the pressing member is configured to press the chip adjacent to the lowermost chip against the conveying track.

Optionally, the pressing member includes a pressing driving member and a pressing contact, the pressing contact is connected to an output end of the pressing driving member, and the pressing driving member drives the pressing contact to press the chip on the conveying track.

Optionally, the blocking part comprises a blocking driving part and a stop block, the stop block is connected with the output end of the blocking driving part, and the blocking driving part drives the stop block to stretch and retract.

Optionally, a first detecting piece for detecting the chip is arranged at a position pressed by the pressing piece;

and a second detection piece for detecting the chip is arranged at the position, on the conveying track, of the blocking piece, which blocks the chip arranged at the lowest position.

Optionally, a feeding detection part for detecting whether the chip enters the conveying track is arranged at one end of the conveying track connected with the discharge port of the feeding unit;

one end of the conveying track, which is connected with the loading unit, is provided with a discharge detection piece for detecting whether the chip enters the loading unit.

Optionally, the loading unit comprises:

the charging plate can be provided with a plurality of material pipes in parallel;

and the driving assembly drives the charging plate to move so that different material pipes are respectively connected with the other end of the conveying track.

Optionally, the feeding device further comprises at least one auxiliary distributing assembly, and the auxiliary distributing assembly enables the chips on the conveying track to be conveyed to the loading unit smoothly.

Optionally, the pan feeding unit includes vibration mechanism and screening mechanism, screening mechanism install in vibration mechanism's material delivery port department and can follow the vibration mechanism vibrates, screening mechanism is including being used for supplying the chip is with the transfer orbit of putting the state forward and moving vertically, the transfer orbit has at least one screening portion, the screening portion is used for screening place with predetermineeing the position on the transfer orbit the chip, the chip passes through the transfer orbit gets into in order according to predetermineeing the position the conveying unit.

A chip production apparatus comprising the automatic charging device of any one of the above.

The utility model has the beneficial effects that:

according to the automatic loading device, the loading unit conveys the loaded chips into the conveying track, the conveying track enables the chips to be sequentially arranged in the conveying track, the distributing assembly enables the chips on the conveying track to be sequentially conveyed to the loading unit, and the loading unit loads the chips in a distributing mode, so that the chips are automatically loaded, loading of the chips can be performed sequentially, production efficiency is improved, and automatic production of the chips is met.

Drawings

Fig. 1 is a perspective view of an automatic loading device from a first perspective according to an embodiment of the present invention;

fig. 2 is a schematic perspective view of a feeding unit according to an embodiment of the present invention;

FIG. 3 is a schematic perspective view of an automatic loading device from a second perspective according to an embodiment of the present invention;

FIG. 4 is an enlarged schematic view of FIG. 2 at A;

fig. 5 is a schematic view of the internal structure of the automatic charging device provided by the embodiment of the present invention;

fig. 6 is an enlarged schematic view of the structure at B of fig. 4.

In the figure:

100. a chip; 101. a material pipe;

2. a feeding unit; 3. a conveying unit; 4. a charging unit; 5. an auxiliary material distribution assembly;

21. a vibration mechanism; 211. a material outlet; 22. a screening mechanism; 221. a transfer rail;

31. a conveying track; 311. a first track; 312. a second track; 32. a material distributing component; 321. a pressing member; 322. a blocking member; 33. a first detecting member; 34. a second detecting member; 35. feeding a material detection piece; 36. a discharge detection member; 37. a glide detection member;

41. a charging plate; 42. a drive assembly; 421. a lead screw; 422. a nut; 423. the motor is driven.

Detailed Description

In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

To the problem that the regular, automatic and orderly loading of chips into the material pipe can not be realized among the prior art, production efficiency is low, the automated production of chips can not be satisfied, the embodiment provides an automatic loading device and chip production equipment in order to solve above-mentioned technical problem.

As shown in fig. 1 to 4, the automatic loading device provided in this embodiment includes a feeding unit 2, a conveying unit 3, and a loading unit 4, which are sequentially arranged, wherein the feeding unit 2 is used for accommodating the chips 100, and the chips 100 are sequentially fed into the conveying unit 3. The conveying unit 3 comprises a distributing component 32 and a conveying rail 31, one end of the conveying rail 31 is connected with a discharge port of the feeding unit 2, the feeding unit 2 enables the chips 100 to enter the conveying rail 31, the conveying rail 31 enables the chips 100 to be sequentially arranged, the other end of the conveying rail 31 is connected with a charging unit 4, the distributing component 32 enables the chips 100 on the conveying rail 31 to be sequentially conveyed to the charging unit 4, and the charging unit 4 is used for subpackaging the chips 100.

The pan feeding unit 2 in the automatic loading device provided by the embodiment conveys the held chips 100 to the conveying track 31, the conveying track 31 makes the chips 100 arranged in the conveying track 31 in sequence, the material distributing component 32 makes the chips 100 on the conveying track 31 conveyed to the loading unit 4 in sequence, and the loading unit 4 dispenses the chips 100 so as to realize the automatic loading of the chips 100, and the loading of the chips 100 can be carried out in sequence, so that the production efficiency is improved, and the automatic production of the chips 100 is satisfied.

In the present embodiment, the loading unit 4 is disposed lower than the feeding unit 2, and the conveying rail 31 is disposed obliquely, so that the chips 100 entering the conveying rail 31 slide down into the loading unit 4 by gravity. The structure is simple, and the equipment cost is low. Preferably, the inclination angle of the conveying rail 31 is 45 ° or more and 90 ° or less, and the chip 100 slides down on the conveying rail 31 by its own weight.

Optionally, the feeding unit 2 includes a vibration mechanism 21 and a screening mechanism 22, the screening mechanism 22 is installed at the material output port 211 of the vibration mechanism 21 and can vibrate with the vibration mechanism 21, the screening mechanism 22 includes a conveying track 221 for the chips 100 to move forward in a vertical state, the conveying track 221 has at least one screening portion for screening the chips 100 placed on the conveying track 221 in a preset orientation, and the chips 100 sequentially enter the conveying unit 3 through the conveying track 221 in the preset orientation. In this embodiment, the purpose of "according to the preset orientation" is to place the chips 100 in a certain rule, for example, one end of each chip 100 orderly entering the conveying unit 3 faces the same direction, so that the chips 100 entering the loading unit 4 are also placed in sequence, and the chips 100 in the loading unit 4 are further conveniently written and read in a next step. In other embodiments, the feeding unit 2 includes a trough or channel for holding the chips 100, and an aligning assembly for driving the chips 100 into the conveying track 31, the aligning assembly sequentially aligning the chips 100 into the conveying track 31.

In the present embodiment, referring to fig. 1, the conveying rail 31 includes a first rail 311 and a second rail 312, one end of the first rail 311 is connected to the discharge port of the feeding unit 2, the other end is connected to one end of the second rail 312, and the other end of the second rail 312 is connected to the charging unit 4. The first track 311 may be a pipe matched with the shape of the chip 100, and the chips 100 are arranged in a single row in the first track 311, so that the chips 100 are sequentially transported. The second rail 312 is provided with a sliding slot matching with the shape of the chip 100, and the chips 100 are arranged in the sliding slot in a single row. The dispensing assembly 32 is positioned at the location of the second track 312 to facilitate the orderly movement of the control chip 100.

Alternatively, in this embodiment, as shown in fig. 4, the separating assembly 32 includes a pressing member 321 and a blocking member 322 disposed downstream of the pressing member 321, the blocking member 322 is used for blocking the lowermost chip 100 on the conveying track 31, and the pressing member 321 is used for pressing the chip 100 adjacent to the lowermost chip 100 on the conveying track 31. The pressing member 321 and the blocking member 322 cooperate with each other to slide the chips 100 to the loading unit 4 sequentially, and only one chip 100 is slid at a time. Specifically, in actual production, a plurality of chips 100 are sequentially arranged upstream of the blocking member 322, the pressing member 321 presses the chip 100 adjacent to the lowermost chip 100 to block the chip 100 and the chip 100 upstream from the pressing member from sliding off, at this time, the blocking member 322 is moved away, the chip 100 positioned at the lowermost chip slides off to the loading unit 4, then the blocking member 322 is reset to continue blocking the chips 100, the pressing member 321 is moved away, all the chips 100 sequentially slide off downwards, the lowermost chip 100 is blocked by the blocking member 322, the pressing member 321 presses the chip 100 adjacent to the lowermost chip 100, and then the blocking member 322 is moved away again, thereby achieving the ordered delivery of the chips 100 to the loading unit 4.

In order to automatically operate the pressing member 321 and the stopper 322, in the present embodiment, the first detector 33 for detecting the chip 100 is provided at a position pressed by the pressing member 321, and the second detector 34 for detecting the chip 100 is provided at a position on the conveying rail 31 where the stopper 322 blocks the lowermost chip 100. The blocking member 322 will perform the removing operation when the second detecting member 34 detects the signal of the chip 100. When the first detector 33 detects the signal indicating that the chip 100 is present, the pressing member 321 operates to press the chip 100.

Optionally, the first detecting part 33 and the second detecting part 34 are both correlation sensors, an avoiding hole is formed in the conveying track 31, the transmitting end of each correlation sensor is arranged on one side of the conveying track 31, and the receiving end of each correlation sensor is arranged on the other side of the conveying track 31.

In this embodiment, the pressing element 321 includes a pressing driving element and a pressing contact, the pressing contact is connected to an output end of the pressing driving element, and the pressing driving element drives the pressing contact to press the chip 100 on the conveying track 31. Optionally, in this embodiment, the pressing driving part and the pressing contacts are disposed on the back surface of the second rail 312, a hole is formed in the second rail 312 for the pressing contacts to extend out, the pressing contacts extend out to abut against the chip 100, two sides of the notch of the sliding slot of the second rail 312 are provided with a baffle, and the chip 100 is limited in the sliding slot by the baffle. In other embodiments, the pressing contact and the pressing driving member may also be disposed above the second rail 312 to press the chip 100 against the bottom of the sliding slot of the second rail 312. The pressing contacts and the pressing driving members may also be disposed at the side of the second rail 312 to press the chip 100 against the side wall of the sliding slot of the second rail 312, which is not limited herein. The pressing driving piece can be an air cylinder or an electric push rod.

In order to avoid damaging the chip 100, a rubber sleeve is sleeved on the press contact to protect the chip 100 from being damaged and play a role in buffering.

In this embodiment, the blocking member 322 includes a blocking driving member and a stopping block, and the stopping block is connected to the output end of the blocking driving member and stops the driving block from driving the stopping block to extend and retract. Optionally, in this embodiment, the blocking driving element and the stopper are disposed on the back surface of the second rail 312, and a hole is formed in the second rail 312 for the stopper to extend out, and the stopper extends out to block the chip 100 from sliding down. In other embodiments, the blocking driving member and the blocking stopper may be disposed above the second rail 312 or disposed at a side of the second rail 312, which is not limited herein. The blocking driving part can be an air cylinder or an electric push rod.

In order to improve the operation stability of the automatic loading device and timely stop the operation of the automatic loading device when the automatic loading device fails, in this embodiment, the end of the conveying track 31 connected to the discharge port of the feeding unit 2 is provided with a feeding detection part 35 for detecting whether the chip 100 enters the conveying track 31, so as to detect whether the chip 100 enters the conveying track 31. The end of the conveying rail 31 connected to the loading unit 4 is provided with an outfeed detection member 36 for detecting whether or not the chips 100 enter the loading unit 4, to detect whether or not the chips 100 enter the loading unit 4, and has a function of counting the number of chips 100 that enter the loading unit 4.

In order to further improve the operation stability of the automatic loading device, a downward sliding detection piece 37 is further arranged between the discharging detection piece 36 and the second detection piece 34, and the downward sliding detection piece 37 is used for detecting whether the chip 100 slides downward or not, so that the problem that the chip 100 is damaged if the automatic loading device continues to operate when the chip 100 is jammed is avoided.

Optionally, the feeding detection piece 35, the discharging detection piece 36 and the sliding detection piece 37 are all correlation sensors, an avoidance hole is formed in the conveying rail 31, the transmitting end of each correlation sensor is arranged on one side of the conveying rail 31, the receiving end of each correlation sensor is arranged on the other side of the conveying rail 31, and the sensors are good in detection stability, high in precision and simple in installation mode. Preferably, the feeding detector 35 and the discharging detector 36 are disposed at both ends of the second rail 312.

In this embodiment, in order to make the chips 100 smoothly enter the loading unit 4 through the conveying rail 31 and reduce the failure rate of the operation of the apparatus, the automatic loading apparatus further comprises at least one auxiliary distributing assembly 5, and the auxiliary distributing assembly 5 smoothly conveys the chips 100 on the conveying rail 31 to the loading unit 4 to avoid the chips 100 from being stuck on the conveying rail 31.

Optionally, the auxiliary distributing assembly 5 includes an air nozzle and an air supply component for providing air to the air nozzle, the air nozzle blows air towards the chip 100 in the conveying track 31, the weight of the chip 100 is small, and the air flow can adjust the position of the chip 100, so that the chip 100 smoothly slides to the loading unit. In other embodiments, the auxiliary material distributing assembly 5 may have other structures, and is not limited in particular.

A plurality of auxiliary distributing assemblies 5 can be arranged along the length direction of the conveying track 31 to improve the production efficiency and reduce the failure rate.

The loading unit 4 is used for loading the chips 100 to facilitate the turnover and transportation of the chips 100, and in the present embodiment, as shown in fig. 1, 5 and 6, the loading unit 4 includes a loading plate 41 and a driving assembly 42, a plurality of material tubes 101 can be mounted on the loading plate 41 in parallel, and the material tubes 101 are used for containing the chips 100. Specifically, the loading plate 41 has a plurality of loading tracks, each loading track can be provided with a material tube 101 therein, and the chips 100 in the conveying track 31 slide down into the loading tracks and enter the material tubes 101, so as to realize the sub-packaging of the chips 100. After one tube 101 is full, the driving assembly 42 drives the loading plate 41 to move to connect the adjacent empty tube 101 with the other end of the conveying rail 31 to contain the chip 100 in the conveying rail 31. The number of the chips 100 contained in each tube 101 is fixed, the discharging detection part 36 counts, and after the number of the chips 100 entering the tube 101 reaches a preset value, the driving assembly 42 drives the charging plate 41 to move so that the adjacent empty tube 101 is butted with the conveying rail 31.

Optionally, the driving assembly 42 that this embodiment provided includes lead screw 421, nut 422 and driving motor 423, and the charging plate 41 is connected with nut 422, and driving motor 423 drives lead screw 421 and rotates in order to drive nut 422 along the lead screw 421 removal, and then drives charging plate 41 removal. Specifically, the lead screw 421, the nut 422, and the driving motor 423 are provided inside a frame of the automatic charging device, and the charging plate 41 is provided outside the frame to improve the overall beauty of the device.

The output of the driving motor 423 may be directly connected to the lead screw 421, or may be connected to the lead screw 421 through a transmission member. The transmission member may be a synchronous pulley structure or a sprocket structure, and is not limited specifically herein.

In other embodiments, the charging unit 4 may further include at least one guide rail, one end of the guide rail is connected to the conveying track 31, and the other end of the guide rail is connected to other production equipment, so as to realize direct conveying and avoid the transferring process. If a plurality of guide rails are arranged, different guide rails can be switched to be connected with the conveying rail 31, so that multi-directional conveying of the chips 100 is realized, and the use flexibility of the automatic loading device is improved.

In other embodiments, the first rail 311 is inclined to receive the chips conveyed by the feeding unit 2, the second rail 312 is horizontally arranged, the separating assembly 32 pushes the chips 100 in the second rail 312 into the loading unit 4, and the loading unit 4 dispenses the chips 100. The construction of the material dispensing assembly 32 is conventional and will not be described in detail herein.

The embodiment also provides chip production equipment which comprises the automatic loading device.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An automatic charging device is characterized by comprising a feeding unit (2), a conveying unit (3) and a charging unit (4) which are arranged in sequence;

the feeding unit (2) is used for containing chips (100) and enabling the chips (100) to enter the conveying unit (3);

the conveying unit (3) comprises a material distribution component (32) and a conveying track (31) with one end connected with a discharge port of the material distribution unit (2), the material distribution unit (2) enables the chips (100) to enter the conveying track (31) in order, the conveying track (31) enables the chips (100) to be arranged in sequence, the other end of the conveying track (31) is connected with the material loading unit (4), the material distribution component (32) enables the chips (100) on the conveying track (31) to be conveyed to the material loading unit (4) in order, and the material loading unit (4) is used for subpackaging the chips (100).

2. Automatic charging device according to claim 1, characterized in that the charging unit (4) is arranged lower than the feeding unit (2) and the conveying track (31) is arranged inclined.

3. The automatic charging device according to claim 1 or 2, characterized in that said distributing assembly (32) comprises a presser (321) and a stop (322) arranged downstream of said presser (321), said stop (322) being intended to stop the lowermost chip (100) on said conveying track (31), said presser (321) being intended to press the chip (100) adjacent to the lowermost chip (100) against said conveying track (31).

4. Automatic charging device according to claim 3, characterized in that said pressing member (321) comprises a pressing drive and a pressing contact, said pressing contact being connected to an output end of said pressing drive, said pressing drive driving said pressing contact against said chip (100) on said conveyor track (31).

5. Automatic charging device according to claim 3, characterized in that the blocking element (322) comprises a blocking drive and a stop, the stop being connected to the output of the blocking drive, the blocking drive driving the stop to telescope.

6. Automatic charging device according to claim 3, characterized in that a first detection member (33) for detecting the chip (100) is provided at a position pressed by the pressing member (321);

the position of the blocking part (322) for blocking the chip (100) which is arranged at the lowest position on the conveying track (31) is provided with a second detection part (34) for detecting the chip (100).

7. The automatic charging device according to claim 1, characterized in that an end of said conveying track (31) connected to a discharge port of said feeding unit (2) is provided with a feeding detecting member (35) for detecting whether said chip (100) enters into said conveying track (31);

one end of the conveying track (31) connected with the loading unit (4) is provided with a discharging detection piece (36) used for detecting whether the chip (100) enters the loading unit (4).

8. Automatic charging device according to claim 1, characterized in that said charging unit (4) comprises:

a charging plate (41), wherein a plurality of material pipes (101) can be mounted on the charging plate (41) in parallel;

a driving assembly (42), wherein the driving assembly (42) drives the charging plate (41) to move so as to enable different material pipes (101) to be connected with the other end of the conveying track (31) respectively.

9. The automatic charging device according to claim 1, characterized in that it further comprises at least one auxiliary distribution assembly (5), said auxiliary distribution assembly (5) providing a smooth transport of the chips (100) on the transport track (31) to the charging unit (4).

10. The automatic charging device according to claim 1, wherein said feeding unit (2) comprises a vibrating mechanism (21) and a screening mechanism (22), said screening mechanism (22) is installed at a material outlet (211) of said vibrating mechanism (21) and can vibrate with said vibrating mechanism (21), said screening mechanism (22) comprises a conveying track (221) for said chips (100) to move forward in a standing state, said conveying track (221) has at least one screening portion for screening said chips (100) placed in a predetermined orientation on said conveying track (221), said chips (100) sequentially enter said conveying unit (3) through said conveying track (221) in a predetermined orientation.

11. A chip production apparatus characterized by comprising the automatic charging device according to any one of claims 1 to 10.