CN216231209U - A bellows and a flattening device used in a printing paper flattening device - Google Patents
A bellows and a flattening device used in a printing paper flattening device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及印刷产品质量检测技术领域,尤其涉及一种应用于印刷品纸张展平装置中的风盒及展平装置。The utility model relates to the technical field of printing product quality detection, in particular to a bellows and a flattening device applied to a paper flattening device for printed products.
背景技术Background technique
随着印刷行业的不断发展,对印刷产品质量要求的越来越高。印刷行业中,一般采用视觉检测系统实时检测印刷产品的质量。采用视觉检测系统对印刷产品进行质量检测时,需要保证印刷产品的稳定运动。印刷产品,一般指的是印刷纸张,印刷纸张的运动通过印刷机组控制叼牙咬紧纸头,从而驱动印刷纸张运动。在叼牙叼着纸头在辊筒上运动和辊筒间传递时,印刷纸张会受到空气阻力、离心力、纸头驱动力、印刷纸张自身内应力等的共同作用,从而使得印刷纸张进行上下起伏、纸边翘曲、左右偏摆等无规则、不稳定的运动,进一步导致印刷纸张状态的不稳定,即印刷纸张存在局部变形。印刷纸张状态的不稳定,即印刷纸张存在局部变形会严重影响视觉检测系统的成像质量,进而影响视觉检测系统对印刷纸张缺陷的检测精度。With the continuous development of the printing industry, the requirements for the quality of printed products are getting higher and higher. In the printing industry, a visual inspection system is generally used to detect the quality of printed products in real time. When using a visual inspection system to inspect the quality of printed products, it is necessary to ensure the stable movement of the printed products. Printing products generally refer to printing paper. The movement of printing paper is controlled by the printing unit to grip the paper head, thereby driving the movement of printing paper. When the gripper holds the paper head on the roller and transfers between the rollers, the printing paper will be affected by air resistance, centrifugal force, paper head driving force, internal stress of the printing paper itself, etc. Irregular and unstable movements such as side warping and left and right yaw further lead to the instability of the printed paper, that is, there is local deformation of the printed paper. The unstable state of the printing paper, that is, the local deformation of the printing paper, will seriously affect the imaging quality of the visual inspection system, which in turn affects the detection accuracy of the printing paper defect by the visual inspection system.
现有技术中,一般通过一种展平系统,对局部变形的印刷纸张进行展平,以确保视觉检测系统的成像质量不受印刷纸张局部变形的影响。如图1所示,该展平系统具体包括:吹风展平装置、空气过滤器、涡轮风机以及风管。当胶印机工作时,压印滚筒会逆时针旋转,印刷产品,即印刷纸张一端固定在压印滚筒上面,一端处于自由状态,在离心力的作用下,印刷产品,即印刷纸张会偏离压印滚筒的表面。将吹风展平装置安装在靠近胶印机压印滚筒的位置,当胶印机正常运行时,涡轮风机开始工作,空气经过空气过滤器进入涡轮风机,其所形成的强气流经由风管a和风管b进入吹风展平装置的两端,再从吹风展平装置的面板吹出,强气流作用在印刷产品表面,使印刷产品能够在强气流的作用下紧贴在压印滚筒表面上,完成对印刷产品,即印刷纸张的展平。In the prior art, a flattening system is generally used to flatten the locally deformed printing paper, so as to ensure that the imaging quality of the visual inspection system is not affected by the local deformation of the printing paper. As shown in FIG. 1 , the flattening system specifically includes: a blowing flattening device, an air filter, a turbo blower and an air duct. When the offset printing press is working, the impression cylinder will rotate counterclockwise, and the printed product, that is, the printing paper, is fixed on the impression cylinder at one end, and the other end is in a free state. Under the action of centrifugal force, the printed product, that is, the printing paper, will deviate from the impression cylinder. s surface. Install the blowing and flattening device near the impression cylinder of the offset printing press. When the offset printing press is running normally, the turbo fan starts to work, and the air enters the turbo fan through the air filter, and the strong airflow formed by it passes through the air duct a and the air duct. b Enter both ends of the blowing and flattening device, and then blow out from the panel of the blowing and flattening device. The strong airflow acts on the surface of the printed product, so that the printed product can be closely attached to the surface of the impression cylinder under the action of the strong airflow, and the printing process is completed. The product, the flattening of the printed paper.
但是现有的展平系统采用的风管直径较大,导致展平系统的整体结构尺寸较大,现场安装布置较困难,空间适应性较差。However, the diameter of the air duct used in the existing flattening system is large, resulting in a large overall structural size of the flattening system, difficult on-site installation and layout, and poor spatial adaptability.
实用新型内容Utility model content
本实用新型提供了一种应用于印刷品纸张展平装置中的风盒及展平装置,以解决现有技术中采用的风管直径较大,导致展平系统的整体结构尺寸较大,现场安装布置较困难,空间适应性较差的问题。The utility model provides an air box and a flattening device applied in a printed matter paper flattening device, so as to solve the problem that the diameter of the air duct used in the prior art is large, resulting in a large overall structure size of the flattening system, and the installation on site is difficult. The layout is difficult and the space adaptability is poor.
一方面,本实用新型提供一种应用于印刷纸张展平装置中的风盒,所述风盒设计为矩形的多腔体结构,包括:互相连接的盒体和盒盖;In one aspect, the present invention provides a bellows used in a printing paper flattening device, wherein the bellows is designed as a rectangular multi-cavity structure, comprising: a box body and a box cover that are connected to each other;
其中,所述盒体远离所述盒盖的一侧设置有至少两个进气口,至少两个所述进气口设置在同一中轴线上,且均与第一储气腔连接,所述第一储气腔设置在所述盒体的内部;Wherein, the side of the box body away from the box cover is provided with at least two air inlets, at least two of the air inlets are arranged on the same central axis, and both are connected with the first air storage cavity. The first air storage cavity is arranged inside the box body;
所述盒体上设置有出气口,且所述出气口设置在远离至少两个所述进气口的一端,所述出气口与第二储气腔连接,所述第二储气腔设置在所述盒体的内部;The box body is provided with an air outlet, and the air outlet is arranged at one end away from the at least two air inlets, and the air outlet is connected with the second air storage cavity, and the second air storage cavity is arranged at the end. the inside of the box;
所述第一储气腔通过设置在所述盒体内部的第一通道与所述第二储气腔连接;The first air storage cavity is connected with the second air storage cavity through a first channel arranged inside the box body;
所述出气口设置在远离所述第一通道的一侧,所述出气口包括第一导流槽和第二导流槽,所述第一导流槽和所述第二导流槽相互平行设置;The air outlet is arranged on a side away from the first channel, the air outlet includes a first guide groove and a second guide groove, and the first guide groove and the second guide groove are parallel to each other set up;
所述第一导流槽内部设置有至少两个第一排气孔,各个所述第一排气孔之间互相连通;At least two first exhaust holes are arranged inside the first guide groove, and each of the first exhaust holes communicates with each other;
所述第二导流槽内部设置有至少两个第二排气孔,各个所述第二排气孔之间互相连通,且所述第一排气孔的直径小于所述第二排气孔的直径。At least two second exhaust holes are arranged inside the second diversion groove, each of the second exhaust holes is communicated with each other, and the diameter of the first exhaust hole is smaller than that of the second exhaust hole diameter of.
上述技术方案中,将第一排气孔和第二排气孔设计为不同的直径,能够对印刷纸张的展平起到不同的作用,第二排气孔主要用于抵抗印刷纸张向上的翘曲,第一排气孔用于对印刷纸张进行抚平。并且,第一导流槽和第二导流槽均设计为狭长的缝隙,能够有效抑制向前后喷射的气流。In the above technical scheme, the first vent hole and the second vent hole are designed with different diameters, which can play different roles in the flattening of the printing paper, and the second vent hole is mainly used to resist the upward warping of the printing paper. Curved, the first air vent is used to smooth the printed paper. In addition, the first guide groove and the second guide groove are both designed as long and narrow slits, which can effectively suppress the air flow jetted forward and backward.
在本实用新型的较佳实施例中,所述第一储气腔和所述第二储气腔之间还包括采用胶黏剂进行粘合形成的支撑面结构;所述支撑面结构设置在所述盒体和所述盒盖的内部,且设置在所述第一储气腔和所述第二储气腔之间,用于隔断多个所述第一通道,形成断续结构。In a preferred embodiment of the present invention, a support surface structure formed by bonding with an adhesive is further included between the first air storage cavity and the second air storage cavity; the support surface structure is arranged on the The inside of the box body and the box cover is arranged between the first air storage cavity and the second air storage cavity, and is used to cut off a plurality of the first passages to form an intermittent structure.
在本实用新型的较佳实施例中,至少两个所述进气口在所述第一储气腔的区域内均匀分布,且各个所述进气口之间的距离相等。In a preferred embodiment of the present invention, at least two of the air inlets are evenly distributed in the area of the first air storage cavity, and the distances between each of the air inlets are equal.
在本实用新型的较佳实施例中,至少两个所述第一排气孔均匀分布在所述第一导流槽的内部,且各个所述第一排气孔之间的距离相等。In a preferred embodiment of the present invention, at least two of the first exhaust holes are evenly distributed inside the first guide groove, and the distances between each of the first exhaust holes are equal.
在本实用新型的较佳实施例中,至少两个第二排气孔均匀分布在第二导流槽的内部,且各个第二排气孔之间的距离相等。In a preferred embodiment of the present invention, at least two second exhaust holes are evenly distributed inside the second guide groove, and the distances between the second exhaust holes are equal.
另一方面,本实用新型还提供一种展平装置,所述展平装置包括:风盒、气源设备和主进气管,所述主进气管的一端通过快插变径设备分别连接所述风盒的至少两个进气口,所述主进气管的另一端连接所述气源设备。On the other hand, the utility model also provides a flattening device, the flattening device includes: a wind box, an air source device and a main air intake pipe, one end of the main air intake pipe is respectively connected to the At least two air inlets of the air box, and the other end of the main air inlet pipe is connected to the air source device.
上述技术方案中,快插变径设备可以采用快插变径三通或快插变径四通,从而将一个主进气管转化为多个从进气管,以分别连接多个进气口。In the above technical solution, the quick-insertion and diameter-reducing equipment can adopt the quick-insertion and diameter-reducing tee or the quick-insertion and diameter-reducing four-way, so as to convert a main air intake pipe into a plurality of secondary air intake pipes to connect a plurality of air inlets respectively.
在本实用新型的较佳实施例中,所述展平装置还包括辊筒,所述风盒设置于辊筒的外侧,且与相机拍摄线相互平行设置。In a preferred embodiment of the present invention, the flattening device further comprises a roller, and the wind box is arranged on the outer side of the roller and is arranged parallel to the camera shooting line.
在本实用新型的较佳实施例中,所述风盒安装在印刷纸张的一侧,且与所述印刷纸张之间的距离为6mm-15mm,所述印刷纸张贴合在辊筒上。In a preferred embodiment of the present invention, the wind box is installed on one side of the printing paper, and the distance between the wind box and the printing paper is 6mm-15mm, and the printing paper is attached to the roller.
在本实用新型的较佳实施例中,所述相机拍摄线与所述风盒之间的距离设置为2mm-10mm。In a preferred embodiment of the present invention, the distance between the camera shooting line and the wind box is set to 2mm-10mm.
在本实用新型的较佳实施例中,所述气源设备采用能够提供压缩空气的空气压缩机。In a preferred embodiment of the present invention, the air source equipment adopts an air compressor capable of providing compressed air.
在本实用新型的较佳实施例中,所述主进气管包括硬管和软管,所述硬管用于所述气源设备与所述风盒的直线距离大于10m的展平装置中;所述软管用于所述气源设备与所述风盒之间的直线距离不大于10m的展平装置中。In a preferred embodiment of the present invention, the main air intake pipe includes a hard pipe and a flexible tube, and the hard pipe is used in a flattening device with a linear distance between the air source equipment and the wind box greater than 10m; The hose is used in a flattening device with a linear distance between the air source equipment and the wind box not greater than 10m.
本实用新型提供的一种应用于印刷品纸张展平装置中的风盒及展平装置,相较于现有技术而言,具有以下有益效果:Compared with the prior art, the bellows and the flattening device used in the flattening device for printed matter paper provided by the utility model have the following beneficial effects:
(1)本实用新型的风盒设计为多腔体分体式设计结构,能够通过风盒内部的第一储气腔和第二储气腔对进入风盒内部的气体进行多次匀压,使得气体在风盒的长度方向上保持压力一致,从而使不同排气孔(包括第一排气孔和第二排气孔)附近的气流压力基本一致,保证不同排气孔排出气流的稳定,进一步保证对印刷纸张稳定的展平效果。(1) The bellows of the present invention is designed as a multi-chamber split design structure, which can uniformly press the gas entering the inside of the bellows through the first air storage cavity and the second air storage cavity inside the bellows, so that the The gas keeps the same pressure in the length direction of the bellows, so that the airflow pressure near different exhaust holes (including the first exhaust hole and the second exhaust hole) is basically the same, ensuring the stability of the exhaust airflow from different exhaust holes, and further Guarantees a stable flattening effect on the printed paper.
(2)本实用新型的第一储气腔和第二储气腔之间设置为断续结构,能够极大缩减盒盖所承受的气体压力面积,从而保证盒盖不会产生较大的受压变形。(2) An intermittent structure is set between the first air storage cavity and the second air storage cavity of the present invention, which can greatly reduce the gas pressure area that the box cover bears, thereby ensuring that the box cover will not generate a large amount of pressure. Compression deformation.
(3)本实用新型组成风盒的盒体和盒盖之间的连接采用胶结和螺纹连接相结合,能够在保证风盒连接可靠性的同时,保证风盒内部腔体结构的密封。(3) The connection between the box body and the cover of the bellows of the present invention adopts the combination of glue and screw connection, which can ensure the sealing of the cavity structure inside the bellows while ensuring the reliability of the bellows connection.
(4)本实用新型使用时长边(即80mm的一边)基本竖直,极大地增强了零件的横向刚度,保证了在风盒长度超过1m时,仅需要固定其两端,并且中间部位不会出现弯曲,上述性能使得风盒在使用时,可以在长度方向上根据现场情况进行系列化扩展,以适用于不同印刷纸张宽度或不同现场情况下的使用。(4) When the utility model is used, the long side (that is, the side of 80mm) is basically vertical, which greatly enhances the lateral rigidity of the parts, and ensures that when the length of the bellows exceeds 1m, only the two ends need to be fixed, and the middle part will not be When bending occurs, the above-mentioned properties make the bellows in use, can be serialized and expanded in the length direction according to the site conditions, so as to be suitable for use in different printing paper widths or different site conditions.
(5)本实用新型的风盒使用的进气管的直径较小,且风盒的截面尺寸较小,形状规则,展平装置的整体结构尺寸较小,空间适应性较高,现场的布置装调简单,对于印刷纸张的展平效果稳定。(5) The diameter of the air inlet pipe used by the bellows of the present utility model is small, and the cross-sectional size of the bellows is small, the shape is regular, the overall structural size of the flattening device is small, the space adaptability is high, and the on-site layout is installed. Simple adjustment, stable flattening effect for printing paper.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. Obviously, for those of ordinary skill in the art, without creative work, Other drawings can also be obtained from these drawings.
图1为现有技术中的一种展平系统的结构示意图;1 is a schematic structural diagram of a flattening system in the prior art;
图2为现有技术中的一种印刷纸张吹风展平装置的结构示意图;Fig. 2 is the structural representation of a kind of printing paper blowing and flattening device in the prior art;
图3为本实用新型实施例1的一种应用于印刷纸张展平装置中的风盒整体结构示意图;3 is a schematic diagram of the overall structure of a bellows used in a printing paper flattening device according to
图4为本实用新型实施例1的一种应用于印刷纸张展平装置中的风盒的第一种截面结构示意图;4 is a schematic cross-sectional structure diagram of a first type of a bellows used in a printing paper flattening device according to
图5为本实用新型实施例1的一种应用于印刷纸张展平装置中的风盒的第二种截面结构示意图;5 is a schematic cross-sectional view of a second sectional structure of a bellows used in a printing paper flattening device according to
图6为本实用新型实施例1的一种应用于印刷纸张展平装置中的风盒的部分仰视结构图;6 is a partial bottom structural view of a bellows used in a printing paper flattening device according to
图7为本实用新型实施例2的一种展平装置结构示意图;7 is a schematic structural diagram of a flattening device according to
附图标记说明:Description of reference numbers:
图1:1-1、吹风展平机构;2-1、相机扫描线;2-2、相机成像点;2-3、印刷产品;2-4、压印滚筒;Figure 1: 1-1, blowing and flattening mechanism; 2-1, camera scanning line; 2-2, camera imaging point; 2-3, printed product; 2-4, impression cylinder;
图2:1、进风口;2、风管腔体;3、出风口;Figure 2: 1. Air inlet; 2. Air duct cavity; 3. Air outlet;
图3-图7:1-风盒,10-盒体,11-盒盖,12-进气口,13-第一储气腔,14-出气口,15-第二储气腔,16-第一通道,17-支撑面结构,18-固定螺钉,19-第一导流槽,20-第二导流槽,21-第一排气孔,22-第二排气孔;2-气源设备;3-主进气管;4-辊筒;5-印刷纸张;6-纸张检测点;7-相机拍摄线。Figure 3-Figure 7: 1-Blow box, 10-Box body, 11-Box cover, 12-Air inlet, 13-First air storage chamber, 14-Air outlet, 15-Second air storage chamber, 16- The first channel, 17-support surface structure, 18-fixed screw, 19-first guide groove, 20-second guide groove, 21-first exhaust hole, 22-second exhaust hole; 2-air Source equipment; 3-main air intake pipe; 4-roller; 5-printing paper; 6-paper detection point; 7-camera shooting line.
具体实施方式Detailed ways
为使本实用新型的目的、实施方式和优点更加清楚,下面将结合本实用新型示例性实施例中的附图,对本实用新型示例性实施方式进行清楚、完整地描述,显然,所描述的示例性实施例仅是本实用新型一部分实施例,而不是全部的实施例。In order to make the purpose, implementation and advantages of the present invention clearer, the exemplary embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the exemplary embodiments of the present invention. Obviously, the described examples The illustrative embodiments are only some, but not all, embodiments of the present invention.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
基于本实用新型描述的示例性实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型所附权利要求保护的范围。此外,虽然本实用新型中公开内容按照示范性一个或几个实例来介绍,但应理解,可以就这些公开内容的各个方面也可以单独构成一个完整实施方式。Based on the exemplary embodiments described in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the appended claims of the present invention. Furthermore, while the disclosures in this disclosure have been presented in terms of one or more illustrative examples, it should be understood that various aspects of these disclosures may also constitute a complete embodiment in isolation.
需要说明的是,本实用新型中对于术语的简要说明,仅是为了方便理解接下来描述的实施方式,而不是意图限定本实用新型的实施方式。除非另有说明,这些术语应当按照其普通和通常的含义理解。It should be noted that the brief description of terms in the present invention is only for the convenience of understanding the embodiments described below, rather than intended to limit the embodiments of the present invention. Unless otherwise specified, these terms are to be understood according to their ordinary and ordinary meanings.
为便于对申请的技术方案进行,以下首先在对本实用新型所涉及到的一些概念进行说明。In order to facilitate the technical solution of the application, some concepts involved in the present utility model are first described below.
从印刷纸张5发纸后到印刷纸张5收纸前均通过叼牙咬紧纸头,即在印刷纸张5的运动过程中,仅限制了纸头的状态,印刷纸张5的其它部位均为自由状态。After the
在本实用新型中,诸如“第一”和“第二”等术语仅仅是用来将一个实体或者操作与另一个实体或者操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或顺序。另外,术语“包括”、“还包括”、“用于”、“主要用于”或者任何其他变体意在涵盖非排他性的包含,从而使得其不仅包括明确列出的要素,还包括没有明确列出的其他要素。而且,本实用新型中的描述方位的词语“内部”、“外”、“上”、“下”等均是根据本实用新型的附图位置或者该产品在实际使用时的方位进行描述,因此,不会造成本实用新型的方案不清楚。In the present invention, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply existence between these entities or operations any such actual relationship or sequence. In addition, the terms "comprising", "also includes", "for", "mainly for" or any other variation are intended to encompass non-exclusive inclusion such that it includes not only the explicitly listed elements, but also the non-exclusively listed elements. other elements listed. Moreover, the words "inside", "outside", "upper", "lower", etc., which describe the orientation in the present invention are all described according to the location of the drawings of the present invention or the orientation of the product in actual use, therefore , it will not cause the scheme of the utility model to be unclear.
除本实用新型背景技术中所公开的一种展平系统外,如图2所示,现有技术还包括一种印刷纸张吹风展平装置,包括:进风口、风管腔体及一个以上的出风口,所述风管腔体的内截面面积大于或等于所述进风口面积,所述进风口面积大于或等于所述出风口的总面积,所有出风口保持在一个平面上,并且面积大小相同,中间出风口垂直于风管腔体,除中间出风口外的其他出风口相对于中间出风口分别向两边倾斜0-10度。但是图2所示的一种印刷纸张吹风展平装置,在实际使用中,需要保证印刷纸张的中间位置与风管的中间位置一致,无法保证对于印刷纸张的展平效果,展平不佳时需要在中间位置增加风管的数量,从而增大密度,以保证展平效果;并且不同位置的风管的布置角度不同,制造工艺复杂,印刷纸张吹风展平装置的整体结构尺寸较大,空间适应性较差。In addition to the flattening system disclosed in the background technology of the present utility model, as shown in FIG. 2 , the prior art also includes a blowing and flattening device for printing paper, including: an air inlet, an air duct cavity and more than one Air outlet, the inner cross-sectional area of the air duct cavity is greater than or equal to the area of the air inlet, the area of the air inlet is greater than or equal to the total area of the air outlet, all air outlets are kept on a plane, and the size of the area Similarly, the middle air outlet is perpendicular to the air duct cavity, and the other air outlets except the middle air outlet are inclined to both sides by 0-10 degrees respectively relative to the middle air outlet. However, as shown in Fig. 2, in actual use, it is necessary to ensure that the middle position of the printing paper is consistent with the middle position of the air duct, and the flattening effect of the printing paper cannot be guaranteed. It is necessary to increase the number of air ducts in the middle position to increase the density to ensure the flattening effect; and the arrangement angles of air ducts in different positions are different, the manufacturing process is complicated, and the overall structure of the printing paper blowing and flattening device is large in size and space. Poor adaptability.
实施例1Example 1
参见图3-图6,本实施例1提供了一种应用于印刷纸张展平装置中的风盒,如图3和图4所示,所述风盒1设计为矩形的多腔体结构,包括:互相连接的盒体10和盒盖11;Referring to Fig. 3-Fig. 6, the
其中,如图3所示,所述盒体10远离所述盒盖11的一侧设置有至少两个进气口12,至少两个所述进气口12设置在同一中轴线上,如图4所示,所述进气口12均与第一储气腔13连接,所述第一储气腔13设置在所述盒体10的内部,图4中的箭头表示压缩空气在风盒1的盒体10内部流动的方向;Wherein, as shown in FIG. 3 , at least two
如图6所示,所述盒体10上设置有出气口14,且所述出气口14设置在远离至少两个所述进气口12的一端,如图4所示,所述出气口14与第二储气腔15连接,所述第二储气腔15设置在所述盒体10的内部;As shown in FIG. 6 , the
如图5所示,所述第一储气腔13通过设置在所述盒体10内部的第一通道16与所述第二储气腔15连接,所述第一储气腔13和所述第二储气腔15之间还包括采用胶黏剂进行粘合形成的支撑面结构17;所述支撑面结构17设置在所述盒体10和所述盒盖11的内部,且设置在所述第一储气腔13和所述第二储气腔15之间,用于隔断多个所述第一通道16,形成断续结构,所述盒盖11通过固定螺钉18可拆卸地连接在所述盒体10的一面;As shown in FIG. 5 , the first
如图5所示,所述出气口14设置在远离所述第一通道16的一侧,如图6所示,所述出气口14包括第一导流槽19和第二导流槽20,所述第一导流槽19和所述第二导流槽20相互平行设置;As shown in FIG. 5 , the
如图6所示,所述第一导流槽19内部设置有均匀分布的至少两个第一排气孔21,各个所述第一排气孔21之间互相连通,且各个所述第一排气孔21之间的距离相等;As shown in FIG. 6 , at least two first exhaust holes 21 evenly distributed are provided inside the first guide groove 19 , and each of the first exhaust holes 21 communicates with each other, and each of the first exhaust holes 21 communicates with each other. The distances between the exhaust holes 21 are equal;
如图6所示,所述第二导流槽20内部设置有均匀分布的至少两个第二排气孔22,各个所述第二排气孔22之间互相连通,且各个第二排气孔22之间的距离相等,所述第一排气孔21的直径小于所述第二排气孔22的直径;需要说明的是,在本实施例1中,所述第一排气孔21的面积是所述第二排气孔22面积的30%-80%。As shown in FIG. 6 , at least two second exhaust holes 22 are evenly distributed inside the
上述技术方案中,将第一排气孔21和第二排气孔22设计为不同的直径,能够对印刷纸张5的展平起到不同的作用,第二排气孔22,即大孔排出的气体较多,力量较大,主要用于抵抗印刷纸张5向上的翘曲,第一排气孔21,即小孔排出的气体少,以类似圆锥体的状态向外喷射,距离第一排气孔21一定范围后的气流表现稳定,用于对印刷纸张5进行抚平。并且,第一导流槽19和第二导流槽20均设计为狭长的缝隙,能够有效抑制向前后喷射的气流,对气流的利用效率更高,展平效果更好,并且能够将第一排气孔21和第二排气孔22喷射出的圆锥体的气流整形为类似扇形的喷射气流,多个扇形的喷射气流可以形成一条风幕,两个导流槽形成两条风幕。另外,本领域技术人员可以根据实际中的排气情况,选择相应大小的所述第一排气孔21和所述第二排气孔22及所述第一排气孔21和所述第二排气孔22具体设置的具体数量及相邻的两个第一排气孔21之间的距离,相邻的两个第二排气孔22之间的距离,本实施例1对其不做具体限制。In the above technical solution, the
在本实施例1的另一种具体实施方式中,还可以将第一排气孔21和第二排气孔22均设置为小孔,但是采用此种设计,需要缩短风盒1的出气口14与印刷纸张5之间的距离,否则由于空气的发散作用,会导致气流对印刷纸张5的压力不够,无法展平印刷纸张5,展平效果较差。In another specific implementation of
在本实施例1的另一种具体实施方式中,还可以将第一排气孔21和第二排气孔22均设置为大孔,但是采用此种设计,当印刷纸张5的纸尾在第一排气孔21和第二排气孔22中间时,会有大量气流进入纸尾,导致纸尾漂浮,无法展平印刷纸张5,展平效果较差。In another specific implementation of the
在本实施例1的另一种具体实施方式中,还可以只设计一排排气孔,例如设计为第一排气孔21,既可以设计为大孔,也可以设计为小孔,采用此种设计,排出的气流仅能形成一条风幕,作用到印刷纸张5的一条线上,压力的作用面积较小,容易受到印刷纸张5的特性,包括纸头、纸尾和纸张长度等的影响,展平效果不稳定。In another specific implementation of
进一步地,如图3所示,在本实施例1的一种具体实施方式中,进气口12的数量为4个,4个进气口12在所述第一储气腔13的区域内均匀分布,且每两个相邻的所述进气口12之间的距离相等,其具体的距离可以根据实际使用时第一储气腔13的长度或风盒1的长度进行相应的改变,进气口12的数量也可以根据第一储气腔13的长度或风盒1的长度进行相应的改变,从而达到对印刷纸张5更好的展平效果。Further, as shown in FIG. 3 , in a specific implementation of
更进一步地,在本实施例1中,4个进气口12的直径均设置为12mm,但是本领域技术人员在实际使用时,也可以更改进气口12的直径大小,本实用新型的实施例1所公开的进气口12的直径尺寸仅为最佳直径尺寸。Further, in the
更进一步地,在本实施例1中,风盒1设计为矩形的多腔体结构。腔体结构的常用制造方法为铸造,但是铸造得到的腔体结构的表面较粗糙,不利于高速流通气体的通过。因此,本实施例1的技术方案采用将腔体结构的一个面设计为装配结构,即将腔体结构的内表面变为盒体10的零件外表面,解决了腔体结构内部的加工难题。本实施例1的盒体10通过铣床加工而成,所有加工位置均为开敞外面,无加工困难。另外,为了使得风盒1能够在狭小空间环境中使用,所以盒盖11不能过厚,本实施例1的盒盖11设计为薄钣金结构。但是由于风盒1内部的气体压力较大,若将腔体结构的一个面设计为薄钣金结构,则盒体10和盒盖11之间的连接对加工制造工艺有极高的要求。因此,本实施例1将第一储气腔13和第二储气腔15之间设计为断续结构,即有一部分通过第一通道16进行连通,另一部分通过支撑面结构17进行隔断,采用此种结构,极大地缩减了盒盖11承受气体压力的面积,并且盒盖11通过多个固定螺钉18将其承受的压力进一步传到盒体10上,从而保证盒盖11不产生由于压力过大导致的较大变形。进一步,盒体10和盒盖11的接触面采用刷胶的方式保证风盒1的密封。采用本实施例1的风盒1结构,能够在腔体承受0.6MPa的气体压力时,仍然保证盒盖11不变形,风盒1不漏气,同时,本实施例1的风盒1的结构更加简单,性能更好。Further, in this
实施例2Example 2
与前述一种应用于印刷纸张展平装置中的风盒的实施例1相对应,本实用新型还提供了一种展平装置的实施例2。如图7所示,所述展平装置包括:风盒1、气源设备2和主进气管3以及辊筒4,所述主进气管3的一端通过快插变径设备(图7中未示出)分别连接所述风盒1的至少两个进气口12,所述主进气管3的另一端连接所述气源设备2;所述风盒1设置于辊筒4的外侧,且与相机拍摄线7相互平行设置。Corresponding to the
进一步地,在本实施例2中,所述风盒1安装在印刷纸张5的一侧,且与所述印刷纸张5之间的距离为6mm-15mm,所述印刷纸张5贴合在辊筒4上;另外,图7中相机拍摄线7与所述辊筒4重合的点为纸张检测点6;具体地,在本实施例2中,如图7所示,所述风盒1的出气口14与所述印刷纸张5之间的距离为10mm。Further, in this
更进一步地,在本实施例2中,所述风盒1的盒体10的截面是宽度为20mm,高度为80mm的矩形。Further, in the second embodiment, the section of the
此外,需要特别说明的是,在本实施例2中,快插变径设备(图7中未示出)可以采用快插变径四通,即将主进气管3转为3个12mm的从进气管,从进气管即为主进气管3的分支气管,3个12mm的从进气管分别与3个进气口12连接;还可以采用快插变径五通,即将主进气管3转为4个12mm的从进气管,4个12mm的从进气管分别与4个进气口12连接。In addition, it should be noted that, in this
进一步地,在本实施例2的一种具体实施方式中,所述相机拍摄线7与所述风盒1之间的距离设置为2mm-10mm;具体地,在本实施例2中,如图7所示,相机拍摄线7与风盒1之间的距离设置为5mm。Further, in a specific implementation of the second embodiment, the distance between the
进一步地,在本实施例2的一种具体实施方式中,所述气源设备2采用能够提供压缩空气的空气压缩机,并且气源设备2与使用端,即风盒1的距离可以较远,其距离的远近不影响气源设备2的正常使用。Further, in a specific implementation of
进一步地,在本实施例2的一种具体实施方式中,所述主进气管3包括硬管和软管(图7未示出),所述硬管用于所述气源设备2与所述风盒1的直线距离大于10m的展平装置中;所述软管用于所述气源设备2与所述风盒1之间的直线距离不大于10m的展平装置中;具体地,在本实施例2中,当所述主进气管3采用硬管进行布管时,所述硬管需要使用直径大于20mm的气管;当所述主进气管3采用软管进行布管时,所述软管需要使用直径约为16mm的气管。Further, in a specific implementation of
需要特别说明的是,在本实施例2中,各个参数均为实现本实用新型技术方案的最佳范围或最佳数值,本领域技术人员在实际使用过程中,仍然可以根据具体的实际情况,作出相应的调整,但是根据本实用新型技术方案作出简单参数修改调整后获得的技术方案,仍然属于本实用新型技术方案的保护范围。It should be noted that, in this
本实用新型实施例1和本实施例2中,风盒1的工作原理如下:In
如图4所示,首先,通过进气口12通入气体,即压缩空气,气体,即压缩空气通过进气口12后到达与进气口12连接的第一储气腔13时,第一储气腔13预存一部分气体,即压缩空气作为中转,气体流入第一储气腔13后迅速填充第一储气腔13,保证第一储气腔13内部气体压力的均匀,过程具体为:当气体,即压缩空气到达第一储气腔13时,气体的运动会被第一储气腔13的腔臂所限制,在第一储气腔13内部形成紊流,搅动整个第一储气腔13内部的气体,此时,高压高速气体迅速向低压低速区流动,从而保证第一储气腔13内的气体压力基本一致;As shown in FIG. 4 , first, gas, namely compressed air, is introduced through the
其次,气体在第一储气腔13内部匀压后经过连接第一储气腔13和第二储气腔15的第一通道16进入到第二储气腔15内部,在第二储气腔15内进行二次匀压;Secondly, the gas enters the second
最后,将经过两次匀压后的气体,即压缩空气通过出气口14排出风盒1,此时,出气口14的气流稳定,即出气口14的多个第一排气孔21和多个第二排气孔22附近的气流压力基本一致。如图7所示,排出风盒1的气体均匀吹拂到印刷纸张5的表面,从而将印刷纸张5均匀的压到印刷纸张5下方设置的辊筒4上,完成对印刷纸张5的展平,并且可以保证展平效果的稳定。Finally, the gas that has been uniformly pressured twice, that is, the compressed air, is discharged from the
需要指出的是,在图7中对于进气口12和出气口14的标记均为为了方便方案的说明而进行的标记,但是其与风盒1上的进气口12和出气口14的具体结构和数量并不对应,进气口12和出气口14的具体结构和数量可参考其他附图得出,因此,图7中的标记不会导致本实用新型技术方案不清楚。其次,图7中的气源设备2和主进气管3仅是为了说明本方案的整体结构画出的简易示意图,并不代表其在实际使用中的位置及尺寸大小,不会造成本实用新型方案不清楚。另外,需要说明的是,由于整个风盒1结构较长,因此,图5和图6的中间省略了两个进气口12及其对应的其他结构部分,以显示完整附图,但是不影响本实用新型技术方案的实施。It should be pointed out that the marks on the
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114103427A (en) * | 2021-11-25 | 2022-03-01 | 凌云光技术股份有限公司 | Air box applied to printing paper flattening device and flattening device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114103427A (en) * | 2021-11-25 | 2022-03-01 | 凌云光技术股份有限公司 | Air box applied to printing paper flattening device and flattening device |
CN114103427B (en) * | 2021-11-25 | 2025-05-27 | 凌云光技术股份有限公司 | Wind box and flattening device used in printing paper flattening device |
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