CN216230051U - Full-automatic forming bucket mold device of feeding system - Google Patents

Abstract

The utility model discloses a full-automatic forming bucket die device of a feeding system, which comprises a lifting rack, a forming bucket and an end part feeding mechanism, wherein the lifting rack is provided with a lifting structure and can be lifted through the lifting structure; the forming hopper is arranged in the lifting frame and comprises two buckling mold hoppers for forming the pipe mold, and the buckling mold hoppers are arranged on the lifting frame and can move so as to adjust the distance between the two buckling mold hoppers; the end part feeding mechanism is arranged on the forming hopper, and the end part feeding mechanism is provided with a scraping plate which can move in the forming hopper so as to send materials to two ends of the forming hopper. The pipe die forming machine is provided with the lifting frame, so that the forming hopper can be lifted, the pipe die forming requirements of different models can be met, the end part feeding mechanism is arranged, the pile of the forming hopper can be scraped, the sufficient end part feeding is ensured, the pipe die feeding is uniform, the pipe die quality is ensured, the blanking speed is accelerated, and the efficiency is improved.

Description

Full-automatic forming bucket mold device of feeding system

Technical Field

The utility model relates to the field of tubular pile production equipment, in particular to a full-automatic forming bucket mold device of a feeding system.

Background

The tubular pile is a pile foundation material commonly used for foundation construction, is also an important concrete product, and is widely applied to foundation engineering of various buildings and constructions. The existing method for manufacturing the tubular pile adopts a tubular pile forming die (pipe die for short) comprising an upper die and a lower die. Fix the both ends of steel reinforcement cage with the end plate, sheathe the skirtboard in the periphery of end plate, fix the end plate on the terminal surface of end plate, then will assemble the steel reinforcement cage whole and place in the lower mould, utilize feed system to pour into the concrete in steel reinforcement cage and the lower mould from the top, will go up the mould lid and close on the lower mould, fix with the bolt, adopt centrifuge to rotate the pipe die again, make tubular pile centrifugal molding in the pipe die, dismantle the bolt afterwards and carry out the drawing of patterns, uncover the mould, take out the tubular pile.

However, during the forming process it consists of a cylindrical concrete body and a reinforcement cage in the concrete body. The pipe die feeding system in the prior art has the following problems:

(1) the cloth method has low automation degree and needs to consume a large amount of labor force;

(2) due to the influence of the material characteristics of the concrete and the specific state during feeding, the concrete mostly has the caking problem of different degrees, so that the pouring is not uniform, and the forming quality of the tubular pile is influenced;

(3) when feeding, because the skirtboard is to the effect of sheltering from of steel reinforcement cage tip, can't directly pour into the tip department of steel reinforcement cage with the concrete, can only rely on the gravity of concrete self to fall the tip naturally, nevertheless often cause this department feed not enough, lead to the not enough problem of tubular pile tip intensity after the shaping.

Therefore, a technical solution to the above problems is needed.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects in the prior art, the utility model aims to provide a full-automatic forming bucket mold device of a feeding system.

In order to achieve the purpose, the utility model adopts the following technical scheme: the utility model provides a full-automatic shaping of feed system is fought mould device, includes:

the lifting frame is provided with a lifting structure and can be lifted through the lifting structure;

the forming hopper is arranged in the lifting frame and comprises two buckling mold hoppers for pipe mold forming, and the buckling mold hoppers are arranged on the lifting frame and can move so as to adjust the distance between the two buckling mold hoppers;

and the end part feeding mechanism is arranged on the forming hopper, and is provided with a scraping plate capable of moving in the forming hopper so as to convey materials to two ends of the forming hopper.

The utility model has the following effects: the pipe die feeding device is provided with the lifting frame, so that the forming hopper can be lifted, the pipe die forming requirements of different models can be met, the end part feeding mechanism is arranged, the pile of the forming hopper can be scraped, perfect forming is guaranteed, sufficient end part feeding is guaranteed, pipe die feeding is uniform, pipe die quality is guaranteed, blanking speed is accelerated, and efficiency is improved.

In some embodiments, the forming hopper further comprises a seventh driving mechanism and a material covering mechanism, the material covering mechanism is arranged at two ends of the mold buckling hopper, and the material covering mechanism can movably rotate at two ends of the mold buckling hopper; the seventh driving mechanism is arranged on the buckling mould hopper, the driving end of the seventh driving mechanism is connected with the material wrapping mechanism, and the seventh driving mechanism drives the material wrapping mechanism to rotate on the buckling mould hopper, so that the material wrapping mechanism wraps the pipe die in the buckling mould hopper. Therefore, the side materials of the pipe die can be coated by arranging the coating mechanism, so that the secondary forming is realized, the forming effect is ensured, and the pipe die cannot collapse.

In some embodiments, the forming hopper further comprises a steel brush cleaning mechanism, the steel brush cleaning mechanism being mounted on the draping mechanism. Therefore, the steel brush cleaning mechanism can clean materials on the side of the pipe die, and influence on die molding is avoided.

In some embodiments, the forming hopper further comprises a vibrator disposed on the outer wall of the clamping hopper and capable of vibrating the outer wall of the clamping hopper. Therefore, the feeding speed of the pipe die can be accelerated, and the pipe die can be uniformly fed.

In some embodiments, the end feeding mechanism is installed on the top of the mold clamping hopper, and the end feeding mechanism is provided with a scraping plate which can extend to the position between the mold clamping hoppers to move, and the scraping plate can move in the length direction of the mold clamping hoppers, so that the end feeding mechanism can feed redundant materials in the pipe mold feeding process to two ends of the forming hoppers in the forming hoppers. From this, can strike off the shaping fill windrow, guarantee perfect shaping, guarantee that the tip pay-off is sufficient, guarantee pipe die quality, accelerate blanking speed, raise the efficiency.

In some embodiments, the forming hopper further comprises a baffle plate, and the baffle plate is arranged at two ends of the die-clamping hopper and can block the scraping plate. From this, guarantee through the baffle that the scraping plate can move on a certain position, prevent to get rid of the material.

In some embodiments, the lifting device further comprises a frame, the lifting frame is mounted in the frame, and a fourth driving mechanism is arranged on the frame, the lifting structure is a lifting wheel, the fourth driving mechanism is in transmission connection with the lifting wheel, and the fourth driving mechanism can drive the lifting wheel to lift, so that the lifting frame can lift on the frame. Therefore, the fifth driving mechanism is combined with the lifting wheel, so that the lifting frame can be lifted on the frame.

In some embodiments, the elevator frame is provided with a limiting wheel, and when the elevator frame is installed on the frame, the limiting wheel limits the elevator frame in the frame and enables the elevator frame to be lifted on the frame. Therefore, the limiting wheels are arranged, so that the frame limiting wheels roll on the side surfaces of the frame when the lifting frame is lifted on the frame, the balance can be kept when the lifting frame is lifted, and the friction between the lifting frame and the frame can be reduced.

In some embodiments, the elevator frame is a rectangular structure, and the limiting wheels are arranged at four corners of the elevator frame. Therefore, the lifting frame can keep balance on the frame through the limiting wheels.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.

FIG. 1 is a first perspective view of an automatic feeding device for a pipe mold in a first embodiment of the present invention;

FIG. 2 is a second perspective view of an automatic feeding device for pipe mold in the first embodiment of the present invention;

FIG. 3 is a perspective view of a movable uniform distribution hopper according to a first embodiment of the present invention;

FIG. 4 is an enlarged schematic view of the position A in FIG. 3;

FIG. 5 is a top perspective view of a portable uniform distribution hopper assembly according to an embodiment of the present invention;

FIG. 6 is a perspective view of a stirring assembly according to a first embodiment of the present invention;

FIG. 7 is a perspective view of a first gate according to a first embodiment of the present invention;

FIG. 8 is a perspective view of a fully automatic molding hopper mold device of a feeding system in a first embodiment of the present invention;

FIG. 9 is an enlarged view of the position B in FIG. 8;

FIG. 10 is a perspective view of a fully automatic molding hopper mold device of a feeding system with a protective cover removed according to a first embodiment of the present invention;

FIG. 11 is a cross-sectional view of a steel brush cleaning mechanism in accordance with a first embodiment of the present invention;

FIG. 12 is a perspective view of a chain bar block in accordance with an embodiment of the present invention;

FIG. 13 is a perspective view of a frame in accordance with an embodiment of the present invention;

fig. 14 is a perspective view of an automatic feeding apparatus for a second pipe die according to an embodiment of the present invention.

In the figure: 1. a movable uniform material distribution feeding hopper device; 11. a storage bin; 111. a vibration motor; 12. a stirring device; 121. a mixing drum; 1211. reinforcing ribs; 122. a stirring assembly; 1221. a stirring shaft; 1222. a first blade; 1223. a second blade; 1224. an arc-shaped mounting part; 123. mashing the reinforcing steel bars; 124. a first drive mechanism; 126. a gate; 127. a gate extension plate; 128. a gap baffle plate; 129. a mixing drum support; 13. a moving mechanism; 131. moving the frame; 132. moving the roller; 133. a third drive mechanism; 1311. an anti-collision structure; 1312. a sensor backing plate; 1313. a first waterproof frame; 2. a feeding system full-automatic forming bucket mold device; 21. forming a hopper; 211. buckling a mold hopper; 2111. a baffle plate; 212. a fifth drive mechanism; 213. a second guide bar; 214. a sixth drive mechanism; 215. a chain; 216. a material wrapping mechanism; 2161. a material covering plate; 2162. a pressing plate; 217. a seventh drive mechanism; 218. a steel brush cleaning mechanism; 2181. a bowl-shaped steel wire wheel; 2182. a rotating shaft; 2183. a housing; 2184. a wind wheel; 219. a pneumatic vibrator; 22. an end feeding mechanism; 221. a scraping plate; 222. an installation part; 223. a chain clamping block; 224. a protrusion; 225. a protective cover; 23. a lifting frame; 231. a lifting structure; 232. a limiting wheel; 233. a first guide bar; 24. a pneumatic vibrator; 3. a frame; 31. a slide rail; 32. an anti-collision plate; 33. a sensor seat; 34. a fourth drive mechanism; 35. a guide wheel; 36. a wire rope; 37. an electric cabinet; 38. a second waterproof frame; 39. a third water prevention frame; 4. a weighing structure; 5. a gas tank; 6. a rail; 61. a rack; 7. a pulley; 8. an eighth drive mechanism; 9. a pipe die placing seat; 10. a pipe die.

Detailed Description

For better understanding of the technical solutions of the present invention, the following detailed descriptions of the embodiments of the present invention are provided with reference to the accompanying drawings.

It should be understood that the described embodiments are only some embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

This embodiment is briefly described as follows:

the first embodiment is as follows:

fig. 1 is a schematic view of the overall structure of an automatic feeding device for a pipe die according to the present invention.

As shown in fig. 1 to 13, an automatic feeding apparatus for pipe mold comprises a mobile uniform material feeding hopper device 1, a full-automatic forming hopper mold device 2 of a feeding system, and a frame, wherein: the movable uniform distribution feeding hopper device 1 comprises a stock bin 11 and a stirring device 12, wherein the stirring device 12 is installed at the bottom of the stock bin 11, the stock bin 11 is communicated with the stirring device 12, the stock bin 11 can be used for feeding the stirring device 12, and the stirring device 12 can be used for stirring and smashing pipe die materials, so that the materials in the stock bin 11 can enter the stirring device 12 and can be fed after being stirred and smashed, the middle materials can be guided to two sides, the situations that the blanking amount at two ends of a blanking port is small, the blanking amount in the middle is large are improved, and the blanking scattering effect is very good; the full-automatic forming bucket die device 2 of the feeding system comprises a forming bucket 21 and an end part feeding mechanism 22, wherein the forming bucket 21 can be used for feeding and forming a pipe die, the end part feeding mechanism 22 can be used for feeding the end part during feeding, and the end part feeding mechanism 22 is arranged on the forming bucket 21, so that the end part feeding mechanism 22 can scrape and level the pile of the forming bucket, perfect forming is guaranteed, sufficient feeding of the end part is guaranteed, the pipe die can be uniformly fed, the quality of the pipe die is guaranteed, the blanking speed is accelerated, and the efficiency is improved; portable even cloth feeding hopper device 1 and the full-automatic shaping of feed system fight mould device 2 and all install in frame 3, and portable even cloth feeding hopper device 1 can remove along pipe die length direction in frame 3, be used for the pipe die feed, the full-automatic shaping of feed system fights mould device 2 and can go up and down in frame 3, thereby press or keep away from the pipe die on the pipe die, be used for the pipe die shaping, through installing in the frame, make portable even cloth feeding hopper device 1 hopper remove and realize even cloth, make the full-automatic shaping of feed system fight mould device 2 and can go up and down in frame 3, make shaping fill 21 can go up and down, can carry out the shaping operation to the pipe die is automatic, and can adapt to the pipe die shaping requirement of different models.

Preferably, referring to fig. 3 to 7, in some embodiments, the stirring device 12 includes a stirring cylinder 121 capable of being used for holding materials, a stirring assembly 122 for stirring, and a mashing rebar 123 for mashing, the stirring assembly 122 is installed in the stirring cylinder 121 and can be used for stirring pipe die materials, so that the materials flowing out of the bin 11 can be fed after being stirred, the mashing rebar 123 is arranged at a discharge port of the stirring device 12 and can be used for discharging and mashing of the stirring cylinder 121, and the stirring device 12 can be used for stirring and mashing when being fed to a pipe die.

Preferably, in some embodiments, the mixing drum 121 is provided with a first opening (not indicated) at the top, which is able to communicate with the silo 11; mixing drum 121 sets up the second opening (not marking) in the bottom, the second opening is mixing drum 121's discharge gate, and be equipped with gate 126 on the second opening, can be used for opening or closing the second opening through gate 126, make agitating unit 12 open or close, and set up on the gate 126 and pound to pieces reinforcing bar 123, pound to pieces reinforcing bar 123 and can pound to pieces when agitating unit 12 ejection of compact on gate 126, make the pipe die when the feed, can prevent that the concrete from mostly having the caking of different degrees, lead to watering inhomogeneous, influence the problem of tubular pile shaping quality.

Preferably, in some embodiments, the stirring device 12 further comprises a first driving mechanism 124 and a second driving mechanism 125; the first driving mechanism 124 is in driving connection with the stirring assembly 122, and the first driving mechanism 124 can drive the stirring assembly 122 to stir; the second driving mechanism 125 is in driving connection with the gate 126, and the second driving mechanism 125 can drive the gate 126 to open or close, so that the stirring assembly 122 and the gate 126 on the stirring device 12 can be driven by the first driving mechanism 124 and the second driving mechanism 125, and the automation degree is high.

Specifically, in this embodiment, the gate 126 includes a first gate and a second gate, both the first gate and the second gate are arc-shaped plates, both ends of each arc-shaped plate are provided with gate extension plates 127, and both the gate extension plates 127 are connected to both ends of the agitating drum 121 and can movably rotate, so that the first gate and the second gate can rotate on the second opening, and the first gate and the second gate can relatively move to open or close the second opening; the second driving mechanism 125 is a driving cylinder, the driving cylinder is installed on the outer wall of the mixing drum 121, the two driving cylinders are provided, and the driving ends of the two driving cylinders are respectively connected with the first gate and the second gate, so that the first gate and the second gate can be driven to move relatively, the second opening can be opened or closed, the gate 126 can be driven to be opened or closed through the second driving mechanism 125, and the mixing device 12 can be automatically opened or closed.

All be equipped with on the first gate and on the second gate and pound to pieces reinforcing bar 123, and pound to pieces reinforcing bar 123 and the crisscross setting of pound to pieces reinforcing bar 123 on the second gate on the first gate, make agitating unit 12 can prevent that the concrete from having the caking of different degrees mostly when the ejection of compact, lead to watering inhomogeneous, influence the problem of tubular pile shaping quality. One of the first gate and the second gate is provided with a slit blocking plate 128, and the slit blocking plate 128 is provided at one end of the first gate or the second gate which is in contact with the other gate, so that the first gate and the second gate can be completely closed when they are closed.

Preferably, in some embodiments, the feed bin 11 is the toper feed bin 11, and 11 lower extremes of feed bin are equipped with material interface (not marking), first opening and material interface intercommunication, make first opening can communicate feed bin 11, still be equipped with vibrating motor 111 on 11 lateral surfaces of feed bin, vibrating motor 111 can vibrate the outer wall of feed bin 11, make feed bin 11 can the unloading fast, can accelerate the unloading speed of material in the feed bin 11 through vibrating motor.

Preferably, referring to fig. 3, in some embodiments, a mixing drum support 129 is further disposed on the top of the mixing drum 121, the mixing drum 121 is connected to the lower end of the storage bin 11 through the mixing drum support 129, a sealing rubber gasket (not labeled) is further disposed between the mixing drum support 129 and the storage bin 11, the first driving mechanism 124 is mounted on the mixing drum support 129, and a plurality of reinforcing ribs 1211 that are criss-cross are further disposed on the outer wall of the mixing drum 121, so that the strength of the mixing drum 121 can be enhanced. Specifically, in this embodiment, the churn support 129 is welded on the top of the churn 121, a sealing rubber gasket is arranged between the churn support 129 and the bottom of the silo 11, and the churn support 129 and the bottom of the silo 11 are fixed through bolts, so that the churn 121 is connected to the silo 11.

Preferably, in some embodiments, the stirring assembly 122 includes a stirring shaft 1221 and stirring blades, and the stirring blades are detachably connected to the stirring shaft 1221, thereby facilitating maintenance and replacement of the stirring assembly 122.

Specifically, in the present embodiment, the stirring vanes include a first vane 1222 and a second vane 1223, the first vane 1222 and the second vane 1223 are identical in shape, and the first vane 1222 and the second vane 1223 are each provided with an arc-shaped mounting part 1224, the arc-shaped mounting part 1224 of the first vane 1222 and the arc-shaped mounting part 1224 of the second vane 1223 are fitted to each other, so that the first vane 1222 and the second vane 1223 are each mounted on the stirring shaft 1221; the first driving mechanism 124 is a driving motor, the stirring shaft 1221 is in transmission connection with the driving motor, and the first driving mechanism 124 can drive the stirring shaft 1221 to rotate, so that the stirring blades can stir in the stirring cylinder 121.

Specifically, in the present embodiment, the arc-shaped mounting portion 1224 of the first blade 1222 and the arc-shaped mounting portion 1224 of the second blade 1223 are each provided with a screw hole, and the arc-shaped mounting portion 1224 of the first blade 1222 and the arc-shaped mounting portion 1224 of the second blade 1223 are connected by a bolt, so that the arc-shaped mounting portion 1224 of the first blade 1222 and the arc-shaped mounting portion 1224 of the second blade 1223 can be fitted to each other, and the first blade 1222 and the second blade 1223 are both mounted on the stirring shaft 1221.

Preferably, in some embodiments, the mobile uniform material feeding hopper device 1 further includes a moving mechanism 13, the bin 11 is installed on the moving mechanism 13, the stirring device 12 is fixedly connected to the lower end of the bin 11, and the moving mechanism 13 is movably installed on the frame 3, the moving mechanism 13 can move on the frame 3, so that the bin 11, the stirring device 12 and the moving mechanism 13 can both move on the frame 3, the bin 11 and the stirring device 12 can move through the moving mechanism 13, the bin 11 moves, the steel reinforcement cage is distributed in a partitioning manner, and the phenomenon that the pile on the surface of the steel reinforcement cage is stacked due to the too fast blanking, and the quality of the pipe pile is affected is avoided.

Specifically, in this embodiment, the moving mechanism 13 includes a moving frame 131, a moving roller 132, and a third driving mechanism 133, the top of the frame 3 is provided with a slide rail 31, the third driving mechanism 133, the moving roller 132, and the bin 11 are all mounted on the moving frame 131, the third driving mechanism 133 is in transmission connection with the moving roller 132, the third driving mechanism 133 is a driving motor, the moving roller 132 can be driven by the driving motor to roll, the moving roller 132 is mounted on the slide rail 31, so that the third driving mechanism 133 can drive the moving mechanism 13 to move on the frame 3, the moving roller 132 is mounted on the moving frame 131, so that the moving frame 131 can move through any track, and the third driving mechanism 133 is provided, so that the moving frame 131 can move under automatic control.

Preferably, referring to fig. 3 and 13, in some embodiments, an anti-collision structure 1311 is further disposed on the moving frame 131, an anti-collision plate 32 is disposed on the frame 3, when the movable uniform cloth feeding hopper device 1 is mounted on the frame 3, the anti-collision structure 1311 corresponds to the anti-collision plate 32 in position, and can prevent the moving mechanism 13 from being damaged during moving, the anti-collision structure 1311 is disposed on a side surface of the moving mechanism 13, and the anti-collision structure 1311 can prevent the moving mechanism 13 from being damaged during moving.

Specifically, in this embodiment, the anti-collision structure 1311 is provided with a rubber buffer, the moving frame 131 is further provided with a proximity switch contact, and the frame 3 is provided with a proximity switch, so that when the moving frame 131 moves on the frame 3, the rubber buffer on the moving frame 131 collides with the anti-collision plate 32 of the frame 3 to prevent the moving frame 131 from being damaged, and the proximity switch contact on the moving frame 131 contacts with the proximity switch on the frame 3 to stop driving of the third driving mechanism 133, so that the moving mechanism 13 stops moving, and the moving frame 131 is ensured not to be damaged.

In some embodiments, a weighing structure 4 is further arranged between the movable rack 131 and the stock bin 11, the material condition in the stock bin 11 can be known in time through the weighing structure 4, and the stock bin 11 can be reminded in time when the stock bin 11 is short of materials.

Specifically, in this embodiment, the weighing structure 4 is a load cell, the sensor pad 1312 is disposed on the movable frame 131, the sensor seat 33 is disposed on the outer wall of the storage bin 11, and the load cell is respectively connected to the sensor pad 1312 and the sensor seat 33, so that the load cell is disposed between the movable frame 131 and the storage bin 11, and the storage bin 11 can be weighed.

Preferably, referring to fig. 8 to 12, in some embodiments, the feeding system full-automatic forming hopper die device 2 further includes an elevator frame 23, the forming hopper 21 is mounted on the elevator frame 23, the elevator frame 23 is movably mounted in the frame 3, and the elevator frame 23 can be lifted in the frame 3, so that the forming hopper 21 can be lifted on the frame 3, the feeding system full-automatic forming hopper die device 2 can be lifted on the frame 3, a pipe die can be automatically formed, and the forming of pipe dies with different diameters can be adapted.

Furthermore, in some embodiments, the lifting frame 23 is provided with a lifting structure 231, the lifting frame 23 can be lifted by the lifting structure 231, the frame 3 is provided with a fourth driving mechanism 34, and the fourth driving mechanism 34 is in transmission connection with the lifting wheel, so that the lifting frame 23 can be lifted on the frame 3, and the feeding system full-automatic forming bucket mold device 2 can be lifted on the frame 3.

Specifically, in the present embodiment, the lifting structure 231 is a lifting wheel, the fourth driving mechanism 34 is a driving motor, the frame 3 is further provided with a guide wheel 35 and a wire rope 36, the wire rope 36 is wound around the guide wheel 35 and the driving motor, the lifting wheel is suspended on the wire rope 36, and the wire rope 36 can pull up the lifting wheel by driving of the driving motor, so that the lifting frame 23 can be lifted in the height direction on the frame 3.

Preferably, in some embodiments, the elevator frame 23 is provided with a limiting wheel 232, when the elevator frame 23 is installed on the frame 3, the limiting wheel 232 limits the elevator frame 23 in the frame 3, and the elevator frame 23 can be lifted on the frame 3, and by providing the limiting wheel 232, the elevator frame 23 can roll on the side of the frame 3 at the limiting wheel 232 when lifted on the frame 3, so that the elevator frame 23 can be guided to keep balance when lifted, and friction between the elevator frame 23 and the frame 3 can be reduced.

Specifically, in this embodiment, the frame 3 is a substantially rectangular frame, the elevator frame 23 is a substantially rectangular structure, the limiting wheels 232 are disposed at four corners of the elevator frame 23, and when the elevator frame 23 is installed in the frame 3, the limiting wheels 232 can move on the side frame of the rectangular frame, so that the elevator frame can move on the frame 3 through the limiting wheels 232, and the elevator frame can be kept balanced on the frame 3.

Preferably, in some embodiments, the forming hopper 21 is mounted on the lifting frame 23, the forming hopper 21 includes a clamping hopper 211 for pipe die forming, and the clamping hopper 211 is mounted on the lifting frame 23 to be movable, and the distance between the clamping hoppers 211 is adjusted, so that the forming hopper 21 of the fully automatic forming hopper die device 2 of the feeding system can be used for pipe dies with different diameters.

Specifically, in this embodiment, two buckling mold buckets 211 are provided, the lifting frame 23 is provided with the first guide rod 233, the buckling mold buckets 211 are mounted on the first guide rod 233 and can move, the two buckling mold buckets 211 are oppositely arranged to enable the pipe mold to be molded, the first guide rod 233 is provided with teeth (not shown), the buckling mold buckets 211 are provided with the fifth driving mechanism 212, the fifth driving mechanism 212 is a driving motor, the driving motor is connected with a gear (not shown), the gear can be meshed with the teeth of the first guide rod 233 to enable the driving motor to drive the driving motor, and the gear rotates on the first guide rod 233. Therefore, the mold clamping buckets 211 can move on the first guide rods 233, and when the two mold clamping buckets 211 move relatively, the distance between the mold clamping buckets 211 can be adjusted.

Preferably, in some embodiments, the end feeding mechanism 22 is installed at the top of the buckling mold hopper 211, and the end feeding mechanism 22 is provided with the scraping plate 221 capable of moving between the buckling mold hoppers 211, so that the end feeding mechanism 22 can feed redundant materials in the pipe mold feeding process to the two ends of the forming hopper 21 in the forming hopper 21, the pile of the forming hopper can be scraped, perfect forming is guaranteed, sufficient end feeding is guaranteed, the quality of the pipe mold is guaranteed, the blanking speed is accelerated, the efficiency is improved, insufficient end feeding can be prevented, and the problem of insufficient strength of the end part of the formed pipe pile is caused.

Specifically, in the present embodiment, the scraper plate 221 disposed on the end feeding mechanism 22 extends between the two mold fastening buckets, the second guide rod 213 and the sixth driving mechanism 214 are disposed on the top of the mold fastening bucket 211, the second guide rod 213 is disposed along the length direction of the mold fastening bucket 211, the sixth driving mechanism 214 is a driving motor, the driving motor is connected with a chain 215, and the chain 215 is disposed in the length direction of the mold fastening bucket 211; the end feeding mechanism 22 is provided with an installation part 222 which is installed on the second guide rod 213, so that the end feeding mechanism 22 can movably move on the second guide rod 213, the end feeding mechanism 22 is provided with a chain clamping block 223, the chain clamping block 223 is provided with a protrusion 224, the protrusion 224 can be clamped with the chain 215, when the chain 215 is driven by a driving motor, the end feeding mechanism 22 can be driven to move on the second guide rod 213, so that the end feeding mechanism 22 is provided with a scraping plate 221 which can move along the length direction of the die-fastening hopper 211 between the die-fastening hoppers 11, so as to scrape materials, the end feeding mechanism 22 can send redundant materials in the pipe die feeding process to the two ends of the forming hopper 21 in the forming hopper 21, and the forming hopper 21 can adapt to the forming of pipe dies with different diameters by the relative movement between the two die-fastening hoppers 211. Moreover, the end feeding mechanism 22 is further provided with a protective cover 225 covering the chain 215.

Preferably, in some embodiments, the forming hopper 21 further comprises a material coating mechanism 216 and a seventh driving mechanism 217, the material coating mechanism 216 is movably mounted at two ends of the forming hopper 21, the material coating mechanism 216 can movably rotate at two ends of the forming hopper 21, the seventh driving mechanism 217 is mounted on the buckling hopper 211, a driving end of the seventh driving mechanism 217 is connected with the material coating mechanism 216, and the seventh driving mechanism 217 can drive the material coating mechanism 216 to rotate on the buckling hopper 211, so that the material coating mechanism 216 can coat the side materials of the pipe die, and the pipe die can be secondarily formed through the material coating mechanism 216, thereby ensuring the forming effect. In some embodiments, the tubing die side trim can be draped by the draping mechanism 216 to enable secondary forming, so that the forming effect is ensured and the tubing die does not collapse.

Specifically, in the present embodiment, the seventh driving mechanism 217 is a driving cylinder, the draping mechanism 216 includes a draping plate 2161 and an extrusion plate 2162, the extrusion plate 2162 is mounted on the draping plate 2161, and the draping plate 2161 is hinged to the die-attaching bucket 211, so that the draping mechanism 216 can movably rotate on the die-attaching bucket 211; drive on the cylinder installation mould hopper 211, and the drive end that drives the cylinder is connected with draping plate 2161, can drive draping plate 2161 through driving the cylinder and rotate, when the feed of pipe die both ends, the cylinder contracts back and draws draping plate 2161 and rotate 90 degrees, so that detain the mould hopper 211 and can press close to the feed of pipe die shirt rim, guarantee the tip blanking, when the feed of zhong, when equipment need return the feed, the draping material mechanism 216 at detaining mould hopper 211 both ends rotates into outer splayed, guarantee that the good material of shaping is not scraped off, on the contrary, make secondary molding, make the pipe die feed drape side material make secondary molding, keep the shaping effect, do not collapse the material.

Preferably, referring to fig. 11, in some embodiments, the forming hopper 21 further comprises a steel brush cleaning mechanism 218, the steel brush cleaning mechanism 218 is mounted on the material covering mechanism 216, and when the material covering mechanism 216 performs covering, the steel brush cleaning mechanism 218 can clean the material at the side of the pipe die to avoid affecting the die assembling.

Specifically, in this embodiment, the steel brush cleaning mechanism 218 includes a bowl-shaped steel wire wheel 2181, a rotating shaft 2182, a housing 2183 and an air wheel 2184, the air wheel 2184 is installed in the housing 2183, two ends of the rotating shaft 2182 are respectively connected to the bowl-shaped steel wire wheel 2181 and the air wheel 2184, the housing 2183 is provided with an air pipe interface, when the housing 2183 is connected to an air tank through the air cylinder interface, the air wheel in the housing 2183 is blown, the rotating shaft 2182 rotates along with the air wheel 2184, the bowl-shaped steel wire wheel 2181 can rotate, and materials around a pipe die can be cleaned.

Preferably, in some embodiments, the forming hopper 21 further comprises a vibrator, and the vibrator is disposed on the outer wall 211 of the mold fastening hopper, and can vibrate the outer wall of the mold fastening hopper 211, accelerate the feeding speed of the pipe die, and make the pipe die feed uniformly. Specifically, in this embodiment, the vibrator includes that pneumatic vibrator 219 and pneumatic vibrator 24, pneumatic vibrator 219 and pneumatic vibrator 24 all set up on the outer wall of detaining mould fill 211, can vibrate the outer wall of detaining mould fill 211, can accelerate the input speed of pipe die feed, and can make the pipe die feed even.

Specifically, in this embodiment, the pneumatic vibrator 219 is capable of vibrating the buckling bucket 211, a vibration hole is further formed in the buckling bucket 211, the pneumatic vibrator 24 can extend into the buckling bucket 211 through the vibration hole, and when the pneumatic vibrator 24 is used, the pneumatic vibrator can extend into the buckling bucket 211 to vibrate the reinforcement cage, so that the reinforcement cage can be rapidly blanked.

Preferably, in some embodiments, the catching hopper 211 further includes a baffle 2111, the baffle 2111 is disposed at two ends of the catching hopper 211 and can block the scraper plate 221, and the baffle 2111 ensures that the scraper plate 221 can move in a certain position, preventing material throwing.

Preferably, in some embodiments, a first waterproof frame 1313 is further disposed on the moving frame 131, and the first waterproof frame 1313 is disposed above the third driving mechanism 133, so that the third driving mechanism 133 can be waterproof.

Preferably, referring to fig. 13, in some embodiments, an electric cabinet 37 is further disposed on the frame 3, and the electric cabinet 37 is electrically connected to the first driving mechanism 124, the second driving mechanism 125, the third driving mechanism 133, the fourth driving mechanism 34, the fifth driving mechanism 212, the sixth driving mechanism 214, and the seventh driving mechanism 217, so that the device can automatically feed through the electric cabinet 37; a second waterproof frame 38 is further arranged on the rack 3, and the second waterproof frame 38 is arranged at the top of the electric cabinet 37.

Preferably, in some embodiments, the air tank 5 and the third waterproof frame 39 are further mounted on the frame 3, and the third waterproof frame 39 is located directly above the air tank 5, so that the air tank 5 can be waterproof, the second drive mechanism 125 and the seventh drive mechanism 217 can be powered by the air tank 5, and the water can be retained by the air tank 5 when the third waterproof frame 39 is located directly above the air tank 5.

Preferably, in some embodiments, when the feeding system full-automatic forming hopper die device 2 is installed in the frame 3, the feeding system full-automatic forming hopper die device 2 is located below the movable uniform cloth feeding hopper device 1, and after feeding is performed through the movable uniform cloth feeding hopper device 1, the feeding system full-automatic forming hopper die device 2 is used for pipe die forming below the movable uniform cloth feeding hopper device 1.

The working principle is as follows: when the automatic feeding equipment for the pipe die is used, concrete is added into the bin 11, the concrete is conveyed into the stirring cylinder 121 of the stirring device 12 through the bottom of the bin 11, the concrete is stirred in the stirring cylinder 121 through the stirring component 122, the concrete is discharged from the gate 126 at the bottom of the stirring cylinder 121 after being stirred, the concrete falls onto the pipe die 10 through the full-automatic forming hopper die device 2 of the feeding system, and the concrete on the pipe die 10 is fixedly formed by moving the buckling hopper 211 of the full-automatic forming hopper die device 2 of the feeding system after the concrete falls onto the pipe die 10.

Example II

Referring to fig. 14, in this embodiment, there is provided another automatic pipe die feeding apparatus of the present invention, which is different from the first embodiment in that: still include the rail 6, frame 3 is installed on rail 6, and frame 3 can move on rail 6, makes portable even cloth feeding hopper device 1 and the full-automatic shaping of feed system on the frame 3 fight mould device 2 and can move the cloth.

Preferably, in some embodiments, the bottom of the frame 3 is provided with a pulley 7, the frame 3 is mounted on a rail 6 through the pulley 7, the rail 6 is provided with a rack 61, the frame 3 is provided with an eighth driving mechanism 8, the eighth driving mechanism 8 is connected with a gear, the gear can be meshed with the rack 61, and the eighth driving device can drive the gear to rotate on the rack 61, so that the eighth driving mechanism 8 can drive the pulley 7 to move on the rail 6, and the frame 3 can move on the rail 6. Specifically, in the present embodiment, the eighth drive mechanism 8 is a drive motor.

Preferably, in some embodiments, two rails 6 are provided, a pipe die placing seat 9 is provided between the two rails 6, the pipe die placing seats 9 are provided in plurality, the pipe die placing seats 9 are arranged in an array in the length direction of the rails 6, the pipe die placing seats 9 are provided in the length direction of the rails 6, so that the pipe dies 10 can be arranged along the length direction of the rails 6, and the movable uniform cloth feeding hopper device 1 and the feeding system full-automatic forming hopper die device 2 on the rack 3 can distribute cloth on the pipe dies 10. Specifically, in this embodiment, the tube mold placing seat 9 includes a V-shaped fixing plate (not shown) and a fixing base (not shown), the V-shaped fixing plate is mounted on the fixing base, and the tube mold 10 can be placed on the V-shaped fixing plate for fixing.

The movable uniform material feeding hopper device 1, the full-automatic forming hopper mold device 2 of the feeding system and the frame 3 of this embodiment are the same as those of embodiment 1, and are not described herein again.

The pipe die feeding device is provided with the lifting frame, so that the forming hopper can be lifted, the pipe die forming requirements of different models can be met, the end part feeding mechanism is arranged, the pile of the forming hopper can be scraped, perfect forming is guaranteed, sufficient end part feeding is guaranteed, pipe die feeding is uniform, pipe die quality is guaranteed, blanking speed is accelerated, and efficiency is improved.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.

Claims (9)

1. A full-automatic forming hopper die device of a feeding system is characterized by comprising

The lifting frame is provided with a lifting structure and can be lifted through the lifting structure;

the forming hopper is arranged in the lifting frame and comprises two buckling mold hoppers for pipe mold forming, and the buckling mold hoppers are arranged on the lifting frame and can move so as to adjust the distance between the two buckling mold hoppers;

and the end part feeding mechanism is arranged on the forming hopper, and is provided with a scraping plate capable of moving in the forming hopper so as to convey materials to two ends of the forming hopper.

2. The full-automatic forming hopper mold device of a feeding system according to claim 1, wherein the forming hopper further comprises a seventh driving mechanism and a material covering mechanism, the material covering mechanism is arranged at two ends of the mold buckling hopper, and the material covering mechanism can movably rotate at two ends of the mold buckling hopper; the seventh driving mechanism is installed on the buckling mould hopper, and the driving end of the seventh driving mechanism is connected with the material wrapping mechanism so as to drive the material wrapping mechanism to rotate on the buckling mould hopper, so that the material wrapping mechanism can wrap a pipe die in the buckling mould hopper.

3. The full-automatic forming hopper die device for the feeding system according to claim 2, wherein the forming hopper further comprises a steel brush cleaning mechanism, and the steel brush cleaning mechanism is mounted on the material covering mechanism.

4. The full-automatic forming hopper die device of a feeding system as claimed in claim 1, wherein the forming hopper further comprises a vibrator, and the vibrator is arranged on the outer wall of the die-clamping hopper and can vibrate the outer wall of the die-clamping hopper.

5. The full-automatic forming bucket mold device of a feeding system according to claim 1, wherein the end feeding mechanism is installed on the top of the mold buckling bucket, the end feeding mechanism is provided with a scraping plate extending between the mold buckling buckets, and the scraping plate can move in the length direction of the mold buckling bucket, so that the end feeding mechanism can feed the excessive materials in the pipe mold feeding process to the two ends of the forming bucket in the forming bucket.

6. The full-automatic forming hopper die device of a feeding system as claimed in claim 1, wherein the forming hopper further comprises baffle plates which are arranged at two ends of the die-fastening hopper and can block the scraping plates.

7. The full-automatic forming bucket mold device of a feeding system according to any one of claims 1 to 6, wherein the lifting frame is installed in a frame, a fourth driving mechanism is installed on the frame, the lifting structure is a lifting wheel, the fourth driving mechanism is in transmission connection with the lifting wheel, and the fourth driving mechanism can drive the lifting wheel to lift, so that the lifting frame can lift on the frame.

8. A feeding system full-automatic forming bucket mold device according to claim 7, wherein a limiting wheel is arranged on the lifting frame, when the lifting frame is installed on the frame, the limiting wheel limits the lifting frame in the frame, and the lifting frame can be lifted on the frame.

9. The full-automatic forming bucket mold device of feeding system of claim 8, wherein the lifting frame is rectangular and the limiting wheels are disposed at four corners of the lifting frame.

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