CN216227134U - Electronic component shell opening machine - Google Patents
Electronic component shell opening machine Download PDFInfo
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- CN216227134U CN216227134U CN202122833528.5U CN202122833528U CN216227134U CN 216227134 U CN216227134 U CN 216227134U CN 202122833528 U CN202122833528 U CN 202122833528U CN 216227134 U CN216227134 U CN 216227134U
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Abstract
The utility model discloses an electronic component shell opening machine which comprises a base, a three-dimensional moving platform, a fixed table, a milling mechanism, a dust removal mechanism and a control module, wherein the three-dimensional moving platform, the milling mechanism and the dust removal mechanism are fixed on the base, the three-dimensional moving platform realizes the movement in the directions of an X axis, a Y axis and a Z axis, the fixed table is arranged on the upper surface of the three-dimensional moving platform, the milling mechanism is positioned on one side of the fixed table, a first electronic tool setting gauge and a second electronic tool setting gauge are respectively arranged at two ends of one side, close to the milling mechanism, of the fixed table, the upper surface of the fixed table is detachably connected with an adapter table, the fixing module is detachably connected to one side, close to the milling mechanism, of the upper surface of the adapter table, the control module comprises a human-computer interaction interface and a control unit, and the first electronic tool setting gauge and the second electronic tool setting gauge are electrically connected with the control unit. The three-dimensional movement of the workbench can be realized, the movement distance is accurately controlled, residues are prevented from entering the shell of the electronic component, the operation is simple, and the practicability is high.
Description
Technical Field
The utility model relates to the technical field of electronic component detection, maintenance and recovery equipment, in particular to an electronic component shell opening machine.
Background
Nowadays, electronic components are components of electronic components and small machines and instruments, and the electronic components themselves are usually composed of a plurality of parts, can be commonly used in similar products, often refer to some parts in the industries of electric appliances, radios and instrument lamps, and in the fields of military industry, aerospace and the like, in order to ensure the operation precision and reduce the influence of the external environment as much as possible, the electronic components are usually fixed at the bottom of a metal shell, the metal shell is sealed through an upper cover, and the upper cover and the metal shell are welded together through a welding seam generated by seam welding. During production and use, electronic components sealed inside often need to be subjected to shell opening detection, and the electronic components are expensive and may need to be repaired for further use. In addition, after the equipment is idle or scrapped after being used for a period of time, the internal electronic components can be recycled due to high manufacturing cost.
Because electronic components is sealed inside metal casing, when detecting, maintaining and retrieving electronic components, need open metal casing, and the shell opening machine among the prior art is opening the shell, because casing sealing edge portion is thinner, can injure electronic components by mistake and lead to it to scrap, and inside piece etc. entered into the casing when opening the shell, led to the fact the damage to electronic components, and current shell opening machine shell opening is inefficient, does not have the commonality to the metal casing of not unidimensional.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problems in the prior art, the utility model provides an electronic component shell opening machine and a using method thereof.
The technical scheme adopted by the utility model for solving the technical problems is as follows: an electronic component shell opening machine comprises a base, a three-dimensional moving platform, a fixed platform, a milling mechanism, a dust removal mechanism and a control module, wherein the three-dimensional moving platform, the milling mechanism and the dust removal mechanism are fixed on the base;
the three-dimensional moving platform comprises a first sliding table, a sliding table connecting piece and a second sliding table, wherein the first sliding table is connected with the sliding table connecting piece in a sliding mode through a guide mechanism, the sliding table connecting piece is connected with the second sliding table, the second sliding table realizes the movement in the X-axis direction through a first driving mechanism, realizes the movement in the Y-axis direction through a third driving mechanism, and realizes the movement in the Z-axis direction through a second driving mechanism;
the upper surface of the second sliding table is provided with a fixed table, the milling mechanism is positioned on one side of the fixed table, two ends of one side, close to the milling mechanism, of the fixed table are respectively provided with a first electronic tool setting gauge and a second electronic tool setting gauge, the upper surface of the fixed table is detachably connected with a switching table, one side, close to the milling mechanism, of the upper surface of the switching table is detachably connected with a fixed module, the fixed module comprises an upper cover and a pressure plate, connecting columns are arranged at four corners of the upper cover, the connecting columns are detachably connected on the switching table, and the pressure plate is mounted on the lower surface of the upper cover through mounting blocks and the height of the pressure plate is adjusted through nuts;
the control module comprises a human-computer interaction interface and a control unit, and the first electronic tool setting gauge and the second electronic tool setting gauge are electrically connected with the control unit.
The shell opening machine for the electronic components is characterized in that the milling mechanism comprises a milling motor, a chuck, a cutter handle and a milling cutter, the milling cutter is installed on the cutter handle, the cutter handle is fixedly connected with the output end of the milling motor through the chuck, and the milling motor is fixed on the base.
Foretell electronic components unpacks machine, dust removal mechanism includes dust collector, connecting pipe, dust removal suction inlet, the dust removal suction inlet is located milling cutter tool bit below, the dust removal suction inlet passes through the connecting pipe and is connected with dust collector, the dust removal suction inlet is the semi-encircling structure, the dust removal suction inlet is identical with milling cutter tool bit shape.
The fixed module further comprises a workbench, the workbench and the switching table are close to one side of the milling mechanism and can be detachably mounted, the upper cover is detachably mounted above the workbench through the connecting column, and the surface of the workbench is provided with a clamping groove.
According to the shell opening machine for the electronic component, the first electronic tool setting gauge is downward in tool setting surface, and the second electronic tool setting gauge is towards the direction of the milling mechanism.
Foretell electronic components shell opening machine, guiding mechanism includes first screw rod and first guide rail, first slip table one end is provided with a drive mechanism, a drive mechanism and first screw rod fixed connection, be provided with first guide rail on the first slip table that first screw rod both sides correspond, slip table connecting piece intermediate position cup joints on first screw rod, slip table connecting piece both ends and first guide rail sliding connection.
Foretell electronic components shell opening machine, the second slip table includes mount pad, first moving platform, second moving platform, the mount pad is installed on the slip table connecting piece, first moving platform and second moving platform are installed in proper order to the mount pad upper surface, the mount pad side is provided with second actuating mechanism, the first moving platform of second actuating mechanism drive and second moving platform remove along Z axle direction, second moving platform side is provided with third actuating mechanism, third actuating mechanism drive second moving platform removes along Y axle direction.
Foretell electronic components shell opening machine, second actuating mechanism output and first bevel gear fixed connection, first bevel gear and second bevel gear meshing, second bevel gear top fixedly connected with second screw rod, the cover is equipped with the slider on the second screw rod, second bevel gear one side and first moving platform fixed connection are kept away from to the slider, the slider is close to second bevel gear one end both sides and is provided with the stopper.
The shell opening machine for the electronic components is characterized in that the output end of the third driving mechanism is fixedly connected with the gear, one side, close to the second moving platform, of the first moving platform is provided with a rack meshed with the gear, guide rails are arranged on the surfaces of the first moving platforms corresponding to the two sides of the rack, and the second moving platform is connected with the first moving platform in a sliding mode through the guide rails.
The utility model has the beneficial effects that: (1) by arranging the three-dimensional moving platform, the three-dimensional movement of the workbench can be realized, and the precision control on the three-dimensional moving distance is accurate;
(2) by arranging the dust removal mechanism, the dust removal mechanism is opened before milling is started, negative pressure is formed below the milling cutter, and residues during milling are directly sucked away, so that the residues are prevented from entering the shell of the electronic component and damaging the internal component;
(3) through the semi-encircling suction port, the splashing of residues during milling is avoided, and milling residues are effectively and completely collected;
(4) by arranging the switching table, the applicability of the shell opening machine is improved, and the shell opening machine is suitable for opening shells of electronic components with different sizes;
(5) by arranging the two electronic tool setting instruments and the control module, accurate tool setting is realized, the tool setting process is simple, the operation is convenient, and the practicability is high;
(6) the utility model can efficiently and quickly take out the internal elements of the electronic component, avoids the damage to the internal elements in the taking-out process, realizes the recovery of the elements and avoids the waste of resources.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of a three-dimensional mobile platform according to the present invention;
FIG. 4 is a schematic view of a work head of the present invention;
FIG. 5 is a schematic view of an auxiliary gauge block of the present invention;
FIG. 6 is a schematic diagram of the operation of the auxiliary gauge block when the electronic component is fixed according to the present invention;
FIG. 7 is a schematic view of the short side milling fixture of the electronic component according to the present invention;
FIG. 8 is a cross-sectional view of a mount of the present invention;
FIG. 9 is a top view of a first movable platform of the present invention;
FIG. 10 is a schematic view of the milling principle of the weld joint of the present invention.
In the figure, 1, a first sliding table, 2, a second sliding table, 3, a fixed table, 4, a first electronic tool setting gauge, 5, an adapter table, 6, an upper cover, 7, a pressure plate, 8, an electronic component, 9, a second electronic tool setting gauge, 10, a milling motor, 11, a connecting pipe, 12, a dust removal device, 13, a dust removal suction port, 14, a milling cutter, 15, a first motor, 16, a first screw rod, 17, a sliding table connecting piece, 18, a second motor, 19, a mounting seat, 20, an auxiliary measuring block, 21, a second moving platform, 22, a first moving platform, 23, a third motor, 24, a first bevel gear, 25, a sliding block, 26, a second screw rod, 27, a second bevel gear, 28, a rack, 29, a second guide rail, 30, a connecting rod and 31 are arranged on a working table.
Detailed Description
In order to make the technical solutions of the present invention better understood, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[ example 1 ]
As shown in fig. 1, the embodiment discloses an electronic component shell opening machine, which comprises a base, a three-dimensional moving platform, a fixed platform, a milling mechanism, a dust removal mechanism and a control module, wherein the three-dimensional moving platform, the milling mechanism and the dust removal mechanism are fixed on the base.
Specifically, the milling mechanism comprises a milling motor 10, a clamping head, a cutter handle and a milling cutter 14, the milling cutter 14 is installed on the cutter handle, the cutter handle is fixedly connected with the output end of the milling motor 10 through the clamping head, and the milling motor 10 is fixed on the base.
Specifically, the dust removing mechanism in this embodiment includes a dust removing device 12, a connecting pipe 11, and a dust removing suction port 13, the dust removing suction port 13 is located below the cutter head of the milling cutter 14, the dust removing suction port 13 is connected with the dust removing device 12 through the connecting pipe 11, the dust removing suction port 13 is of a semi-encircling structure, and the shape of the dust removing suction port 13 is matched with that of the cutter head of the milling cutter 14.
Three-dimensional moving platform includes first slip table 1, slip table connecting piece and second slip table 2, 1 one end of first slip table is provided with first motor 15, first motor 15 and first screw rod 16 fixed connection, be provided with first guide rail on the first slip table 1 that first screw rod 16 both sides correspond, slip table connecting piece 17 intermediate position cup joints on first screw rod 16, slip table connecting piece 17 both ends and first guide rail sliding connection to realize the removal of second slip table 2 along the X axle direction.
The upper portion of the sliding table connecting piece is connected with the second sliding table 2, as shown in fig. 3, the second sliding table 2 comprises an installation seat 19, a first moving platform 22 and a second moving platform 21, the installation seat 19 is installed on the sliding table connecting piece 17, the first moving platform 22 and the second moving platform 21 are sequentially installed on the upper surface of the installation seat 19, a second motor 18 is arranged on the side surface of the installation seat 19, as shown in fig. 8, the output end of the second motor 18 is fixedly connected with a first bevel gear 24, the first bevel gear 24 is meshed with a second bevel gear 27, a second screw 26 is fixedly connected to the upper portion of the second bevel gear 27, a sliding block 25 is sleeved on the second screw 26, one side, far away from the second bevel gear 27, of the sliding block 25 is fixedly connected with the first moving platform 22, and the second moving platform 21 are driven by the second motor 18 to move along the Z-axis direction.
It should be noted that, two sides of the end of the slider 25 close to the second bevel gear 27 are provided with a limiting block for limiting the slider 25 and preventing the slider 25 from separating from the second screw 26.
The second moving platform 21 can move along the Y-axis direction relative to the first moving platform 22, and a specific implementation manner is as shown in fig. 9, a third motor 23 is disposed on a side surface of the second moving platform 21, an output end of the third motor 23 is fixedly connected with a gear, a rack 28 engaged with the gear is disposed on one side of the first moving platform 22 close to the second moving platform 21, a second guide rail 29 is disposed on a surface of the first moving platform 22 corresponding to two sides of the rack 28, and the second moving platform 21 is slidably connected with the first moving platform 22 through the second guide rail 29.
The upper surface of the second moving platform 21 is provided with a fixed table 3, the milling mechanism is positioned on one side of the fixed table 3, two ends of one side, close to the milling mechanism, of the fixed table 3 are respectively provided with a first electronic tool setting gauge 4 and a second electronic tool setting gauge 9, the tool setting surface of the first electronic tool setting gauge 4 is downward, the tool setting surface of the second electronic tool setting gauge 9 faces the direction of the milling mechanism, the upper surface of the fixed table 3 is connected with a switching table 5 through a butterfly bolt, the upper surface of the switching table 5 can be directly used as a milling working table, when the size of an electronic component is large, an upper cover 6 can be directly fixed on the switching table 5 close to one side of the milling mechanism through a connecting column 30, a pressure plate 7 is connected below the upper cover 6 through a mounting block, the mounting block is connected with the upper cover 6 through a bolt, the distance between the mounting block and the upper cover 6 can be adjusted by screwing the bolt on the surface of the upper cover 6, and further the height of the pressure plate 7 can be adjusted; when electronic components size is less, can select with electronic components size assorted workstation 31, workstation 31 passes through the butterfly bolt and installs on switching platform 5, sets up the mounting hole on the workstation 31, can be used to install upper cover 6.
It should be noted that the workbench 31 is provided with a clamping groove for placing electronic components, so that the electronic components 8 can be accurately positioned.
The control module comprises a human-computer interaction interface and a controller, and the first electronic tool setting gauge 4, the second electronic tool setting gauge 9, the first motor 15, the second motor 18 and the third motor 23 are electrically connected with the controller.
In this embodiment, the operating voltage of the shell opener is 220V ± 10%, and the use frequency is 50HZ, where according to the size of the current electronic component, as shown in fig. 10, the thickness of an external cover plate of the electronic component is generally 0.1 to 0.25mm, the thickness of four walls of an external metal shell is generally greater than 1.5mm, when milling, a weld joint between the external cover plate and the metal shell is milled, and the feed amount of a milling cutter along the Y-axis direction is 0.3 to 0.5mm, so that the X-axis stroke of the shell opener is 300mm, the repeated positioning accuracy is ± 5 μm, the Y-axis stroke is about 25mm, the repeated positioning accuracy is 30 μm, the Z-axis stroke is about 20mm, and the repeated positioning accuracy is ± 2 μm.
When in work, the use method is as follows:
step 1: selecting a proper workbench 31 according to the size of the electronic component 8 to be installed on the switching table 5, and if the milling length of the electronic component 8 is close to the length of the switching table 5, directly installing the upper cover 6 on the switching table 5; if the size of the electronic component 8 is small, a workbench 31 with a corresponding size can be selected, the workbench 31 is installed on the switching table 5, the upper cover 6 is installed on the workbench 31, and the edge of the workbench 31 and the edge of the switching table 5 are ensured to be coplanar during installation;
step 2: fixedly mounting the electronic component 8, enabling a welding seam of the electronic component 8 to face downwards, using an auxiliary gauge block 20 as shown in fig. 6 in order to ensure the parallelism of the electronic component 8 and the distance of the exposed table-board, enabling the auxiliary gauge block 20 to abut against the transfer table 5, enabling a milling end of the electronic component 8 to abut against the auxiliary gauge block 20, and rotating a nut to enable the pressure plate 7 to compress the electronic component 8;
and step 3: the position of the three-dimensional moving platform is adjusted through a first motor 15, a second motor 18 and a third motor 23, so that the first electronic tool setting gauge 4 sends a signal to the tool setting surface contact milling cutter 14, the height A of the workbench at the moment is recorded, the position of the three-dimensional moving platform is continuously adjusted, the second electronic tool setting gauge 9 sends a signal to the tool setting surface contact milling cutter 14, and the position B of the workbench at the moment is recorded;
and 4, step 4: inputting the size of the electronic component 8, the thickness of the adapter table 5, the thickness of the workbench 31, the milling depth and the distance of the exposed table surface on a human-computer interaction interface, obtaining the distance of the milling cutter relative to an initial position A, B according to a recorded initial position A, B, and controlling the second motor 18 and the third motor 23 by the control unit to adjust the three-dimensional moving platform to a proper position;
and 5: and (3) turning on the dust removal device 12, controlling the first motor 15 to work by the control unit, and simultaneously driving the milling cutter 14 to work by the milling motor 10 to mill the electronic component 8.
Step 6: after milling, the electronic component 8 is taken down, the edge is changed, when the short edge is milled, as shown in fig. 7, the electronic component 8 is clamped in the clamping groove, the electronic component 8 is installed and fixed through the auxiliary gauge block 20, and the milling is performed by repeating the steps 3-5.
[ example 2 ]
The structure of this embodiment is the same as that of embodiment 1, and in this embodiment, the third motor is replaced by an adjusting rod, that is, the movement of the three-dimensional moving platform along the Y-axis direction is manually adjusted, and a micrometer is arranged on the adjusting rod, so that the movement distance of the three-dimensional moving platform along the Y-axis direction relative to the initial position can be determined.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.
Claims (9)
1. An electronic components shell opening machine which characterized in that: the device comprises a base, a three-dimensional moving platform, a fixed table, a milling mechanism, a dust removal mechanism and a control module, wherein the three-dimensional moving platform, the milling mechanism and the dust removal mechanism are fixed on the base;
the three-dimensional moving platform comprises a first sliding table, a sliding table connecting piece and a second sliding table, wherein the first sliding table is connected with the sliding table connecting piece in a sliding mode through a guide mechanism, the sliding table connecting piece is connected with the second sliding table, the second sliding table realizes the movement in the X-axis direction through a first driving mechanism, realizes the movement in the Y-axis direction through a third driving mechanism, and realizes the movement in the Z-axis direction through a second driving mechanism;
the upper surface of the second sliding table is provided with a fixed table, the milling mechanism is positioned on one side of the fixed table, two ends of one side, close to the milling mechanism, of the fixed table are respectively provided with a first electronic tool setting gauge and a second electronic tool setting gauge, the upper surface of the fixed table is detachably connected with a switching table, one side, close to the milling mechanism, of the upper surface of the switching table is detachably connected with a fixed module, the fixed module comprises an upper cover and a pressure plate, connecting columns are arranged at four corners of the upper cover, the connecting columns are detachably connected on the switching table, and the pressure plate is mounted on the lower surface of the upper cover through mounting blocks and the height of the pressure plate is adjusted through nuts;
the control module comprises a human-computer interaction interface and a control unit, and the first electronic tool setting gauge and the second electronic tool setting gauge are electrically connected with the control unit.
2. The electronic component shell opener according to claim 1, wherein the milling mechanism comprises a milling motor, a chuck, a tool holder and a milling cutter, the milling cutter is mounted on the tool holder, the tool holder is fixedly connected with an output end of the milling motor through the chuck, and the milling motor is fixed on the base.
3. The electronic component shell opener according to claim 2, wherein the dust removing mechanism comprises a dust removing device, a connecting pipe and a dust removing suction port, the dust removing suction port is located below the milling cutter head, the dust removing suction port is connected with the dust removing device through the connecting pipe, the dust removing suction port is of a semi-hoop structure, and the shape of the dust removing suction port is matched with that of the milling cutter head.
4. The electronic component shell opening machine as claimed in claim 1, wherein the fixing module further comprises a workbench, the workbench and the switching table are detachably mounted on one side close to the milling mechanism, the upper cover is detachably mounted above the workbench through a connecting column, and a clamping groove is formed in the surface of the workbench.
5. The electronic component shell opener according to claim 1, wherein the first electronic tool setting gauge is downward, and the second electronic tool setting gauge faces the direction of the milling mechanism.
6. The electronic component shell opening machine according to claim 1, wherein the guide mechanism comprises a first screw and a first guide rail, a first driving mechanism is arranged at one end of the first sliding table, the first driving mechanism is fixedly connected with the first screw, the first guide rail is arranged on the first sliding table corresponding to two sides of the first screw, the middle position of the sliding table connecting piece is sleeved on the first screw, and two ends of the sliding table connecting piece are slidably connected with the first guide rail.
7. The electronic component shell opening machine according to claim 1, wherein the second sliding table comprises a mounting seat, a first moving platform and a second moving platform, the mounting seat is mounted on the sliding table connecting piece, the first moving platform and the second moving platform are sequentially mounted on the upper surface of the mounting seat, a second driving mechanism is arranged on the side surface of the mounting seat, the second driving mechanism drives the first moving platform and the second moving platform to move along the Z-axis direction, a third driving mechanism is arranged on the side surface of the second moving platform, and the third driving mechanism drives the second moving platform to move along the Y-axis direction.
8. The electronic component shell opening machine according to claim 7, wherein the output end of the second driving mechanism is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, a second screw is fixedly connected above the second bevel gear, a sliding block is sleeved on the second screw, one side, away from the second bevel gear, of the sliding block is fixedly connected with the first moving platform, and two sides, close to one end of the second bevel gear, of the sliding block are provided with limiting blocks.
9. The electronic component shell opening machine according to claim 7, wherein an output end of the third driving mechanism is fixedly connected with a gear, a rack meshed with the gear is arranged on one side, close to the second moving platform, of the first moving platform, guide rails are arranged on the surface of the first moving platform corresponding to two sides of the rack, and the second moving platform is in sliding connection with the first moving platform through the guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122833528.5U CN216227134U (en) | 2021-11-18 | 2021-11-18 | Electronic component shell opening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122833528.5U CN216227134U (en) | 2021-11-18 | 2021-11-18 | Electronic component shell opening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216227134U true CN216227134U (en) | 2022-04-08 |
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ID=80944993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122833528.5U Active CN216227134U (en) | 2021-11-18 | 2021-11-18 | Electronic component shell opening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216227134U (en) |
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2021
- 2021-11-18 CN CN202122833528.5U patent/CN216227134U/en active Active
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