CN216226458U - A special mold for water heater chassis components - Google Patents
A special mold for water heater chassis components Download PDFInfo
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- CN216226458U CN216226458U CN202121995431.8U CN202121995431U CN216226458U CN 216226458 U CN216226458 U CN 216226458U CN 202121995431 U CN202121995431 U CN 202121995431U CN 216226458 U CN216226458 U CN 216226458U
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Abstract
Description
技术领域technical field
本实用新型属于模具技术领域,具体涉及一种热水器底盘组件专用模具。The utility model belongs to the technical field of molds, in particular to a special mold for a water heater chassis component.
背景技术Background technique
在热水器底盘的生产过程中,需要使用到冲压模具将其冲压成型及冲孔,但现有的模具在合模时,因冲击力大,容易造成模具的使用寿命减少,冲压可能会因型材的尺寸过大而出现毛边,处理毛边浪费时间,而且现有的冲压成型模具在卸料时,主要是手动卸料,手动卸料不仅工作效率低,而且容易将冲压成型工件损坏,成本较高,同时现有的冲压模具只具备对工件进行冲压成型,不带对工件进行冲孔的功能,从而需要利用其它具备冲孔功能的模具进行冲孔,并且在对工件进行冲孔过程中会产生废料,而废料在现有技术中的模具不具备对废料进行收集的功能,而且只是在对工件冲压后对模具内的废料进行清理,十分的麻烦,并且在清理不干净会影响对工件的冲压成型的质量,同时还会导致工件报废,进而增加了生产成本。故推出一种带有顶料装置的塑料模具来解决上述问题。In the production process of the water heater chassis, it is necessary to use a stamping die to stamp and punch it. However, when the existing die is closed, due to the large impact force, it is easy to reduce the service life of the die, and the stamping may be due to the profile. If the size is too large, burrs appear, and it is a waste of time to deal with the burrs, and the existing stamping and forming dies are mainly unloaded manually. At the same time, the existing stamping die only has the function of punching the workpiece, without the function of punching the workpiece, so it is necessary to use other dies with punching function for punching, and waste will be generated in the process of punching the workpiece. , and the scrap in the prior art mold does not have the function of collecting scrap, and only cleans the scrap in the mold after stamping the workpiece, which is very troublesome, and if the cleaning is not clean, it will affect the stamping of the workpiece. quality, but also lead to scrapped workpieces, thereby increasing production costs. Therefore, a plastic mold with an ejector device is introduced to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种热水器底盘组件专用模具,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a special mold for a water heater chassis component, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种热水器底盘组件专用模具,包括底板、下模具底板、上模具底板,所述底板的端面两侧对称设有导向杆,所述导向杆的底侧套接有减震弹簧,且导向杆上分别活动套接有下导向驱动板、上导向驱动板,所述下导向驱动板、上导向驱动板上分别设有第一定位柱、第一定位孔,所述导向杆的顶端水平设有顶板,所述顶板的两端底侧均设有压合气缸,所述下模具底板的端面中部设有下模具,所述下模具的两侧均设有第二定位柱,所述下模具的表面设有模腔,所述模腔的内侧底部设有T型槽,所述下模具底板的对应底端对称设有缓冲垫块,所述缓冲垫块的对应内侧对称设有冲压杆,所述冲压杆的一端活动贯穿至模腔的内侧,所述上模具底板的上端左侧设有工业吸尘器,所述上模具底板的底端设有上模具,所述上模具的底侧中部设有模芯,所述模芯、上模具和上模具底板上贯穿设有通孔,且通孔的顶端连通设有U型管件,所述上模具的对应两侧设有第二定位孔。In order to achieve the above purpose, the present utility model provides the following technical solutions: a special mold for a water heater chassis assembly, comprising a bottom plate, a bottom mold bottom plate, and an upper mold bottom plate, and guide rods are symmetrically arranged on both sides of the end face of the bottom plate, and the guide rods are provided with guide rods. A shock-absorbing spring is sleeved on the bottom side, and a lower guide drive plate and an upper guide drive plate are respectively movably sleeved on the guide rod. The lower guide drive plate and the upper guide drive plate are respectively provided with a first positioning column, a first guide Positioning holes, the top of the guide rod is horizontally provided with a top plate, the bottom sides of both ends of the top plate are provided with pressing cylinders, the middle of the end face of the bottom plate of the lower mold is provided with a lower mold, and both sides of the lower mold are A second positioning column is provided, a mold cavity is provided on the surface of the lower mold, a T-shaped groove is provided at the inner bottom of the mold cavity, and a buffer cushion block is symmetrically arranged at the corresponding bottom end of the bottom plate of the lower mold. The corresponding inner side of the cushion block is symmetrically provided with a punching rod, one end of the punching rod movably penetrates to the inner side of the mold cavity, an industrial vacuum cleaner is provided on the left side of the upper end of the upper mold bottom plate, and an upper mold is provided at the bottom end of the upper mold bottom plate. The mold, the middle part of the bottom side of the upper mold is provided with a mold core, the mold core, the upper mold and the bottom plate of the upper mold are provided with through holes, and the top of the through holes is connected with a U-shaped pipe fitting, the upper mold Corresponding two sides are provided with second positioning holes.
作为本技术方案的进一步优化,所述导向杆上所设减震弹簧的一端与下导向驱动板的底侧固定连接,起到对下模具底板的支撑缓冲的效果,所述下模具底板的两侧与下导向驱动板之间固定连接,且上模具底板的两端与上导向驱动板之间固定连接,实现上模具与下模具的活动压合的作用。As a further optimization of this technical solution, one end of the shock-absorbing spring set on the guide rod is fixedly connected to the bottom side of the lower guide drive plate, which has the effect of supporting and buffering the bottom of the lower mold. The side and the lower guide drive plate are fixedly connected, and the two ends of the upper mold bottom plate are fixedly connected with the upper guide drive plate, so as to realize the function of movable pressing of the upper mold and the lower mold.
作为本技术方案的进一步优化,所述T型槽的内部设有复位弹性件,所述复位弹性件的顶端设有脱料顶板,实现对冲压成型的底盘工件进行脱模顶料的作用,方便工件的取出。As a further optimization of this technical solution, the inside of the T-shaped groove is provided with a reset elastic member, and the top of the reset elastic member is provided with a stripping top plate, so as to realize the effect of stripping and topping the stamped chassis workpiece, which is convenient Workpiece removal.
作为本技术方案的进一步优化,所述压合气缸的活塞杆一端与上导向驱动板的端面固定连接,实现上模具的上下定向滑动,且上导向驱动板内所设的第一定位孔与第一定位柱之间配合插接,实现模具的压合定位,所述上模具底板上所设的第二定位孔与第二定位柱之间相配合插接,提高下模具与上模具的压合时的定位效果。As a further optimization of this technical solution, one end of the piston rod of the press-fit cylinder is fixedly connected to the end face of the upper guide drive plate, so as to realize the up and down directional sliding of the upper mold, and the first positioning hole provided in the upper guide drive plate is connected to the first locating hole in the upper guide drive plate. A positioning column is fitted and inserted to realize the pressing and positioning of the mold, and the second positioning hole provided on the bottom plate of the upper mould and the second positioning column are fitted and inserted to improve the pressing and bonding of the lower mould and the upper mould. positioning effect.
作为本技术方案的进一步优化,所述工业吸尘器的一端设有吸尘连接管,所述吸尘连接管的一端与U型管件的底侧中部连接,实现对冲孔产生的废料进行吸附收集的效果,避免废料影响工件的成型。As a further optimization of this technical solution, one end of the industrial vacuum cleaner is provided with a dust suction connection pipe, and one end of the dust suction connection pipe is connected to the middle part of the bottom side of the U-shaped pipe fitting, so as to achieve the effect of adsorbing and collecting the waste generated by the punching hole , to avoid the waste affecting the forming of the workpiece.
作为本技术方案的进一步优化,所述冲压杆上套接有伸缩弹簧,所述伸缩弹簧的一端与下模具底板的底部两侧固定连接,起到对下模具与上模具压合后的缓冲支撑的作用,减小模具之间的撞击受损度。As a further optimization of this technical solution, a telescopic spring is sleeved on the punching rod, and one end of the telescopic spring is fixedly connected to both sides of the bottom of the bottom of the lower mold, which serves as a buffer support for the lower mold and the upper mold after the pressing The effect of reducing the impact damage between the molds.
本实用新型的技术效果和优点:该热水器底盘组件专用模具,首先将型材放置于下模具内设置的模腔内,随后通过压合气缸活塞杆推动上导向驱动板在导向杆上向下滑动,同时上导向驱动板带动上模具底板向下移动,同时上模具与模芯跟随向下移动,当上模具、下模具接触时,同时使第一定位柱与第一定位孔之间插接重合定位,并且使设置的第二定位柱与第二定位孔之间插接重合定位,从而使上模具与下模具在接触压合后得到有效的的定位效果,进而提高模具整体冲压的稳定性,随后下导向驱动板的下移使减震弹簧被压缩,从而使上模具与下模具之间压合的冲击力得到缓冲的效果,减小对模具整体造成冲击损坏。The technical effects and advantages of the utility model are as follows: the special mold for the water heater chassis component firstly places the profile in the mold cavity set in the lower mold, and then pushes the upper guide drive plate to slide down on the guide rod by pressing the piston rod of the cylinder. At the same time, the upper guide drive plate drives the bottom plate of the upper mold to move downward, and at the same time, the upper mold and the mold core move downward. , and the second positioning column and the second positioning hole are inserted and overlapped for positioning, so that the upper mold and the lower mold can obtain an effective positioning effect after contact and pressing, thereby improving the overall stamping stability of the mold. The downward movement of the lower guide drive plate compresses the shock-absorbing spring, so that the impact force of the pressing between the upper mold and the lower mold can be buffered, thereby reducing the impact damage to the mold as a whole.
通过模芯与模腔的压合实现对型材的冲压成型工作,并且使冲压杆的顶端瞬间贯穿型材进行冲孔,而且使冲压杆冲孔时产生的废料被顶到通孔内,随后且工业吸尘器通过U型管件将筒内的废料进行吸附收集,同时冲压杆上套接的伸缩弹簧能够减缓模具之间压合时产生的冲击力度,从而减小模具整体的损伤,然后通过压合气缸活塞杆的回缩带动上导向驱动板在导向杆上移,从而使上模具脱离下模具,并且通过减震弹簧的回弹力驱使下导向驱动板带动下模具上移恢复至初始的位置,同时通过T型槽内复位弹性件的弹性复位设置,推动脱料顶板将成型的工件顶出下模具的外部,从而利用复位弹性件的回弹力带动脱料顶板顶出已经成型的工件即可。The stamping and forming of the profile is realized by pressing the die core and the cavity, and the top of the stamping rod is punched through the profile instantly, and the waste generated when the stamping rod is punched is pushed into the through hole. The vacuum cleaner absorbs and collects the waste in the cylinder through the U-shaped pipe fittings. At the same time, the telescopic spring sleeved on the stamping rod can reduce the impact force generated when the molds are pressed together, thereby reducing the overall damage of the mold. The retraction of the rod drives the upper guide drive plate to move up on the guide rod, so that the upper die is separated from the lower die, and the lower guide drive plate drives the lower die to move up to the original position through the rebound force of the shock-absorbing spring. The elastic reset setting of the reset elastic piece in the groove pushes the stripping top plate to push the formed workpiece out of the lower mold, so as to use the resilience of the reset elastic piece to drive the stripping top plate to push out the formed workpiece.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型上模具底板俯视图;Fig. 2 is the top view of the upper mold base plate of the present utility model;
图3为本实用新型图1中A处放大图。FIG. 3 is an enlarged view of part A in FIG. 1 of the utility model.
图中:1、底板;2、导向杆;3、顶板;4、缓冲垫块;5、下导向驱动板;6、第一定位柱;7、下模具底板;8、下模具;9、模腔;10、冲压杆;11、伸缩弹簧;12、减震弹簧;13、T型槽;14、复位弹性件;15、脱料顶板;16、第二定位柱;17、压合气缸;18、上导向驱动板;19、第一定位孔;20、上模具底板;21、工业吸尘器;22、上模具;23、模芯;24、通孔;25、U型管件;26、第二定位孔。In the figure: 1. Bottom plate; 2. Guide rod; 3. Top plate; 4. Buffer pad; 5. Lower guide drive plate; 6. First positioning column; Cavity; 10. Stamping rod; 11. Telescopic spring; 12. Damping spring; 13. T-slot; 14. Return elastic part; 15. Stripping top plate; 16. Second positioning column; 17. Pressing cylinder; 18 , upper guide drive plate; 19, first positioning hole; 20, upper mold base plate; 21, industrial vacuum cleaner; 22, upper mold; 23, mold core; 24, through hole; 25, U-shaped pipe fitting; 26, second positioning hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种热水器底盘组件专用模具,包括底板1、下模具底板7、上模具底板20,底板1的端面两侧对称设有导向杆2,通过导向杆2的设置,能够使模具在压合时的稳定性提高,导向杆2的底侧套接有减震弹簧12,且减震弹簧12的设置,能够减缓模具合模时产生的冲击力,能够提高模具的使用寿命,通过导向杆2上所设减震弹簧12的一端与下导向驱动板5的底侧固定连接,能够提高下模具8的缓冲支撑效果,且导向杆2上分别活动套接有下导向驱动板5、上导向驱动板18,,能够使上模具22与下模具8在合模过程中精准性,通过下模具底板7的两侧与下导向驱动板5之间固定连接,且上模具底板20的两端与上导向驱动板18之间固定连接,提高下模具8与上模具22在合模移动时的精准稳定性。1-3, the present utility model provides a technical solution: a special mold for a water heater chassis assembly, including a
通过下导向驱动板5、上导向驱动板18上分别设有第一定位柱6、第一定位孔19,提高模具对工件冲压成型的质量及精准效果,通过上导向驱动板18内所设的第一定位孔19与第一定位柱6之间配合插接,提高模具合模式的精准定位效果,通过导向杆2的顶端水平设有顶板3,且顶板3的两端底侧均设有压合气缸17,实现上模具22与下模具的自动进行合模的动作,通过压合气缸17的活塞杆一端与上导向驱动板18的端面固定连接,实现上模具22的下滑移动,通过下模具底板7的端面中部设有下模具8,且下模具8的两侧均设有第二定位柱16,实现上下模具的精准定位,通过下模具8的表面设有模腔9,且模腔9的内侧底部设有T型槽13,便于复位弹性件14的设置。The lower guide drive plate 5 and the upper
T型槽13的内部设有复位弹性件14,通过复位弹性件14的设置,便于脱料顶板15的弹性连接,复位弹性件14的顶端设有脱料顶板15,通过脱料顶板15的设置,实现将成型工件顶出模腔,下模具底板7的对应底端对称设有缓冲垫块4,通过缓冲垫块4的设置,提高对模具的缓冲保护的效果,缓冲垫块4的对应内侧对称设有冲压杆10,通过冲压杆10的设置,实现对工件的成型及冲孔同时进行,通过冲压杆10上套接有伸缩弹簧11,且伸缩弹簧11的一端与下模具底板7的底部两侧固定连接,提高对下模具8的缓冲支撑效果,冲压杆10的一端活动贯穿至模腔9的内侧,实现对工件的冲孔作业,上模具底板20的上端左侧设有工业吸尘器21,通过工业吸尘器21的设置,实现对产生的废料进行吸附收集。The inside of the T-shaped
通过工业吸尘器21的一端设有吸尘连接管,且吸尘连接管的一端与U型管件25的底侧中部连接,实现对冲孔产生的废料进行吸附,避免在模具内造成对工件的损坏,通过上模具底板20的底端设有上模具22,且上模具22的底侧中部设有模芯23,模芯23、上模具22和上模具底板20上贯穿设有通孔24,实现冲压杆10对工件进行冲孔作业,且通孔24的顶端连通设有U型管件25,便于对废料进行吸附,上模具22的对应两侧设有第二定位孔26,增加模具的稳定性,避免出现位移的现象,通过上模具底板20上所设的第二定位孔26与第二定位柱16之间相配合插接,提高模具对工件冲压成型的效率。One end of the
具体的,使用时首先将型材放置于下模具8内设置的模腔9内,随后通过压合气缸17活塞杆推动上导向驱动板18在导向杆2上向下滑动,同时上导向驱动板18带动上模具底板20向下移动,同时上模具22与模芯23跟随向下移动,当上模具22、下模具8接触时,同时使第一定位柱6与第一定位孔19之间插接重合定位,并且使设置的第二定位柱16与第二定位孔26之间插接重合定位,从而使上模具22与下模具8在接触压合后得到有效的的定位效果,进而提高模具整体冲压的稳定性,随后下导向驱动板5的下移使减震弹簧12被压缩,从而使上模具22与下模具8之间压合的冲击力得到缓冲的效果,减小对模具整体造成冲击损坏。Specifically, during use, the profile is first placed in the
通过模芯23与模腔9的压合实现对型材的冲压成型工作,并且使冲压杆10的顶端瞬间贯穿型材进行冲孔,而且使冲压杆10冲孔时产生的废料被顶到通孔24内,随后且工业吸尘器21通过U型管件25将筒内的废料进行吸附收集,同时冲压杆10上套接的伸缩弹簧11能够减缓模具之间压合时产生的冲击力度,从而减小模具整体的损伤,然后通过压合气缸17活塞杆的回缩带动上导向驱动板18在导向杆2上移,从而使上模具22脱离下模具8,并且通过减震弹簧12的回弹力驱使下导向驱动板5带动下模具8上移恢复至初始的位置,同时通过T型槽13内复位弹性件14的弹性复位设置,推动脱料顶板将成型的工件顶出下模具8的外部,从而利用复位弹性件14的回弹力带动脱料顶板15顶出已经成型的工件即可。The stamping and forming of the profile is realized by the pressing of the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121995431.8U CN216226458U (en) | 2021-08-24 | 2021-08-24 | A special mold for water heater chassis components |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121995431.8U CN216226458U (en) | 2021-08-24 | 2021-08-24 | A special mold for water heater chassis components |
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| CN216226458U true CN216226458U (en) | 2022-04-08 |
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| CN202121995431.8U Expired - Fee Related CN216226458U (en) | 2021-08-24 | 2021-08-24 | A special mold for water heater chassis components |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116749272A (en) * | 2023-06-06 | 2023-09-15 | 惠州市赛能电池有限公司 | Pit punching method for aluminum plastic film and polymer lithium ion soft package battery |
| CN118455361A (en) * | 2024-07-11 | 2024-08-09 | 靖江市东晟机电设备制造有限公司 | Full-automatic stamping equipment and method for machining motor shell |
-
2021
- 2021-08-24 CN CN202121995431.8U patent/CN216226458U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116749272A (en) * | 2023-06-06 | 2023-09-15 | 惠州市赛能电池有限公司 | Pit punching method for aluminum plastic film and polymer lithium ion soft package battery |
| CN118455361A (en) * | 2024-07-11 | 2024-08-09 | 靖江市东晟机电设备制造有限公司 | Full-automatic stamping equipment and method for machining motor shell |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Special Mold for Water Heater Chassis Components Effective date of registration: 20231022 Granted publication date: 20220408 Pledgee: Bank of China Limited Liangxi Branch, Wuxi Pledgor: WUXI FENGKE METAL PRODUCTS Co.,Ltd. Registration number: Y2023980062170 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220408 |