CN216225857U

CN216225857U - Multi-cavity aluminum casting mold cleaning device

Info

Publication number: CN216225857U
Application number: CN202122878422.7U
Authority: CN
Inventors: 孙海燕
Original assignee: Yantai Yunhui Intelligent Technology Co ltd
Current assignee: Yantai Yuanfeng Electromechanical Equipment Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-04-08
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses a multi-die-cavity cast aluminum die cleaning device, which relates to the technical field of die cleaning and comprises an ultrasonic cleaning tank body, wherein a shell of the ultrasonic cleaning tank body consists of a machine box part and a cleaning groove part, the left side of the cleaning groove part is fixedly connected with a feeding conveying line, the right side of the cleaning groove part is fixedly connected with a discharging conveying line, an intermediate conveying line is arranged between the feeding conveying line and the discharging conveying line, and the intermediate conveying line is fixedly arranged above the middle of the cleaning groove part through a lifting mechanism; the lifting mechanism comprises a first fixing block, the first fixing block is fixedly connected to the surface of the cleaning groove, and guide columns are fixedly connected to the two ends of the first fixing block. According to the utility model, the lifting mechanism is arranged on the ultrasonic cleaning tank body, so that the cast aluminum mould can be put into and taken out of the cleaning machine pool more easily, and the feeding conveying line and the discharging conveying line are matched, so that time and labor can be saved, and the working efficiency is improved.

Description

Multi-cavity aluminum casting mold cleaning device

Technical Field

The utility model relates to the technical field of die cleaning, in particular to a multi-die-cavity aluminum casting die cleaning device.

Background

The multi-cavity aluminum casting mold is a mold for aluminum casting with a plurality of molding cavities, so that a plurality of products can be processed at one time, and the production efficiency is improved.

In the long-term use or placement process of the mold, the mold surface or the cavity surface is easy to generate the phenomena of dirt, rust and the like, so the mold needs to be cleaned regularly. Because the shape of the die cavity of the die is complex and irregular, the common cleaning device is difficult to clean and thoroughly. The ultrasonic cleaning is to make use of the direct and indirect action of the cavitation action, acceleration action and direct current action of ultrasonic waves in liquid on liquid and dirt to disperse, emulsify and peel off the dirt layer to achieve the purpose of cleaning, and the cleaning of the die is not proper.

The Chinese patent publication No. CN204503666U discloses an ultrasonic cleaning machine, which comprises a cleaning box and a power supply, wherein a cleaning pool and an ultrasonic generator placing chamber are arranged in the cleaning box, the cleaning pool and the ultrasonic generator placing chamber are isolated by a side partition plate, a cover plate is arranged at the top of the cleaning pool, a fixing frame is arranged at the bottom of the cleaning pool, a cross support frame is arranged at the top of the fixing frame, a vibrator plate is arranged in the fixing frame, and a plurality of vibrators are uniformly distributed on the bottom surface of the vibrator plate; an ultrasonic generator is placed at the bottom of the ultrasonic generator placing chamber and is respectively connected with the vibrator and the power supply through leads, and a box door is arranged on the side surface of the cleaning box and corresponds to the ultrasonic generator. The beneficial effects are that: the ultrasonic cleaning device has the advantages of good cleaning effect, high working efficiency, short cleaning time and less consumption of cleaning liquid.

However, the ultrasonic cleaning machine has the following disadvantages: after the cast aluminum mold is immersed in the cleaning machine pool, the cleaning machine pool is often deep, so that the cast aluminum mold is inconvenient to put in and take out of the cleaning machine pool, the volume of some cast aluminum molds is heavier, and the cast aluminum molds are more time-consuming and labor-consuming to put in and take out. In view of this, it is necessary to design a novel cleaning device for multi-cavity aluminum casting mold.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a multi-die-cavity cast aluminum die cleaning device, which can more easily put and take cast aluminum dies into and out of a cleaning machine pool due to the fact that a lifting mechanism is arranged on an ultrasonic cleaning tank body, and can save time and labor by matching with a feeding conveying line and a discharging conveying line, improve the working efficiency and solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a cleaning device for a multi-die-cavity cast aluminum die comprises an ultrasonic cleaning tank body, wherein a shell of the ultrasonic cleaning tank body consists of a machine box part and a cleaning groove part, the left side of the cleaning groove part is fixedly connected with a feeding conveying line, the right side of the cleaning groove part is fixedly connected with a discharging conveying line, an intermediate conveying line is arranged between the feeding conveying line and the discharging conveying line, and the intermediate conveying line is fixedly arranged above the middle of the cleaning groove part through a lifting mechanism; lifting mechanism includes fixed block one, a fixed block fixed connection is on the surface of washing tank portion, the equal fixedly connected with guide post in the higher authority at a fixed block both ends, the upper end fixedly connected with fixed block two of guide post, fixed block two and the equal fixed mounting of fixed block one middle relative one side have a bearing frame, two rotate between the bearing frame and be connected with the screw rod, the higher authority fixed mounting in the middle of the fixed block two has the motor, the output shaft of motor and the upper end fixed mounting of screw rod, the side fixed mounting of middle transfer chain has the bent plate, the bent plate extends the one end surface embedding of washing tank portion and has two uide bushings, two the uide bushing cup joints with two guide posts respectively, two the screw has been seted up on the bent plate between the uide bushing, threaded connection between screw and the screw rod.

Preferably, an ultrasonic generator is fixedly installed in the inner cavity of the cabinet portion, a vibrator plate is fixedly installed on the bottom wall of the cleaning groove portion, and a vibrator is embedded in the vibrator plate.

Preferably, the feeding conveying line, the intermediate conveying line and the discharging conveying line are all consistent in structure, and the conveying belts of the feeding conveying line, the intermediate conveying line and the discharging conveying line are all in a net chain shape.

Preferably, a backflow port is formed at the joint of the discharging conveying line and the cleaning groove part, and the backflow port is communicated with an inner cavity of the cleaning groove part.

Preferably, the lifting mechanism is provided with 2, and the 2 lifting mechanisms are respectively positioned in front of and behind the washing tank part.

Preferably, the inner chamber fixed mounting of machine case portion has filter and elevator pump, pass through the pipeline intercommunication between filter and the washing tank portion, pass through the pipeline intercommunication between elevator pump and the filter, the delivery outlet of elevator pump passes through the pipeline and extends into in the washing tank portion.

Compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the lifting mechanism is arranged on the ultrasonic cleaning tank body, so that the cast aluminum mould can be put into and taken out of the cleaning machine pool more easily, and the feeding conveying line and the discharging conveying line are matched, so that time and labor can be saved, and the working efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of a housing of a cleaning tank body according to the present invention;

FIG. 2 is a schematic structural view of a perspective view of the lifting mechanism of the present invention;

FIG. 3 is a schematic structural diagram of a top view of a cleaning tank according to the present invention;

FIG. 4 is a schematic structural view taken along A-A of the present invention;

fig. 5 is a schematic structural view of a raised perspective view of the intermediate conveyor line of the present invention.

In the figure: 1. an ultrasonic cleaning tank body; 101. a cabinet section; 102. cleaning the groove part; 103. an ultrasonic generator; 104. a vibrator plate; 105. a vibrator; 106. a filter; 107. a lift pump; 2. a feed conveyor line; 3. a discharging conveying line; 4. an intermediate conveyor line; 5. a lifting mechanism; 6. a first fixed block; 7. a guide post; 8. a second fixed block; 9. a bearing seat; 10. a screw; 11. a motor; 12. bending a plate; 13. a guide sleeve; 14. a screw hole; 15. a return port.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 5, the present invention provides a technical solution: a multi-cavity cast aluminum die cleaning device comprises an ultrasonic cleaning tank body 1, wherein a shell of the ultrasonic cleaning tank body 1 is composed of a machine box part 101 and a cleaning groove part 102, and the machine box part 101 and the cleaning groove part 102 are connected into an integral structure; the bottom of the cabinet part 101 is fixedly provided with universal wheels, which is convenient for moving and fixing the position of the ultrasonic cleaning tank body 1.

An ultrasonic generator 103 is fixedly installed in an inner cavity of the cabinet part 101, a vibrator plate 104 is fixedly installed on the bottom wall of the cleaning groove part 102, vibrators 105 are embedded in the vibrator plate 104, the number of the vibrators 105 can be set according to the size of the vibrator plate 104 and the size of the cleaning groove part 102, the ultrasonic generator 103 is used for converting commercial power into high-frequency alternating current signals matched with an ultrasonic transducer and driving the ultrasonic transducer to work, the ultrasonic transducer is integrated with the ultrasonic generator 103 and used for converting input electric power into mechanical power, namely driving the vibrators 105 on the vibrator plate 104 to vibrate, the ultrasonic generator 103, the ultrasonic transducer, the vibrator plate 104 and the vibrators 105 belong to the known technology, in the embodiment, the ultrasonic generator is a comparative patent proposed in the background technology, and the principle of the ultrasonic cleaner is not improved in the embodiment, therefore, the present embodiment will not be described in detail with respect to these known techniques.

A filter 106 and a lift pump 107 are fixedly installed in the inner cavity of the cabinet part 101, the filter 106 is communicated with the cleaning groove part 102 through a pipeline, the lift pump 107 is communicated with the filter 106 through a pipeline, an output port of the lift pump 107 extends into the cleaning groove part 102 through a pipeline, a mold cleaning agent is contained in the cleaning groove part 102 and used for cleaning dirt on a mold along with the ultrasonic vibration effect, and the cleaning agent can be recycled after use, so that the utilization rate of the cleaning agent can be improved, and the cost can be reduced; during recovery, the lift pump 107 operates, cleaning agent in the cleaning tank part 102 firstly enters the filter 106 for filtration, and then flows back to the cleaning tank part 102 through the lift pump 107; in the filtering process, the pressure difference sensor on the filter 106 can detect the pressure difference between the inside and the outside of the filter element in the filter 106 in real time, and after the pressure difference exceeds a threshold value (the threshold value can be preset), the lifting pump 107 does not operate any more, so that the worker is reminded to replace the cleaning agent and the filter element.

Wash the left side fixedly connected with feeding transfer chain 2 of slot part 102, feeding transfer chain 2 is arranged in to washing slot part 102 delivery mould, wash the right side fixedly connected with ejection of compact transfer chain 3 of slot part 102, ejection of compact transfer chain 3 is used for exporting the mould after the washing, be provided with middle transfer chain 4 between feeding transfer chain 2 and the ejection of compact transfer chain 3, middle transfer chain 4 plays the effect of connecting feeding transfer chain 2 and ejection of compact transfer chain 3, middle transfer chain 4 passes through 5 fixed mounting of hoist mechanism in the middle top of washing slot part 102, utilizes hoist mechanism 5 can put in the mould to washing slot part 102 more easily and take out to cooperation feeding transfer chain 2 and ejection of compact transfer chain 3 can labour saving and time saving, improve the efficiency of work.

The lifting mechanism 5 comprises a first fixing block 6, the first fixing block 6 is fixedly connected to the surface of the cleaning groove part 102, guide posts 7 are fixedly connected to the upper surfaces of two ends of the first fixing block 6, a second fixing block 8 is fixedly connected to the upper ends of the guide posts 7, bearing blocks 9 are fixedly mounted on the opposite surfaces of the second fixing block 8 and the first fixing block 6, a screw 10 is rotatably connected between the two bearing blocks 9, a motor 11 is fixedly mounted on the upper surface of the middle of the second fixing block 8, and further the motor 11 can be a speed reduction motor; an output shaft of the motor 11 is fixedly installed with the upper end of the screw 10, and further, a shaft of the motor 11 can be welded with the top end of the screw 10 or installed together through a coupler; a bent plate 12 is fixedly arranged on the side edge of the intermediate conveying line 4, two guide sleeves 13 are embedded in the surface of one end, extending out of the cleaning groove part 102, of the bent plate 12, the two guide sleeves 13 are respectively sleeved with the two guide posts 7, a screw hole 14 is formed in the bent plate 12 between the two guide sleeves 13, and the screw hole 14 is in threaded connection with the screw rod 10; after motor 11 drives screw rod 10 and is in the same direction as the turn, bent plate 12 promotes, then drives middle transfer chain 4 and promotes, will soak the mould of washing in tank portion 102 and take out, otherwise, after motor 11 drives screw rod 10 and reverses, bent plate 12 descends, then drives middle transfer chain 4 and descends, puts the mould and soaks in the cleaner, realizes putting in and taking out the mould to washing tank portion 102 through such mode.

The number of the lifting mechanisms 5 can be 1 or 2, 2 lifting mechanisms 5 are arranged in the embodiment, and 2 lifting mechanisms 5 are respectively positioned in front of and behind the cleaning groove part 102, and the motors 11 on the two lifting mechanisms 5 run at the same speed at the same time, so that the middle conveying line 4 is lifted more smoothly.

The structures of the feeding conveying line 2, the intermediate conveying line 4 and the discharging conveying line 3 are consistent, the conveying belts of the feeding conveying line 2, the intermediate conveying line 4 and the discharging conveying line 3 are all in a net chain shape, and cleaning agents can be leaked from the net chain-shaped conveying belts, so that the cleaning agents are not easy to accumulate on the intermediate conveying line 4; the mesh chain may be a stainless steel mesh chain; the intermediate conveying line 4 is soaked in the cleaning agent along with the mold, so that the intermediate conveying line is designed to be waterproof, for example, the motor 11 is a waterproof motor.

The connection part of the discharging conveying line 3 and the cleaning groove part 102 is provided with a backflow port 15, the backflow port 15 is communicated with the inner cavity of the cleaning groove part 102, a plurality of cleaning agents are accumulated on the surface of the die after the die is cleaned, and the cleaning agents on the surface of the die can flow back into the cleaning groove part 102 from the backflow port 15 through a network chain when the cleaned die is output through the discharging conveying line 3.

The working principle is as follows: when this multi-cavity cast aluminum mould belt cleaning device used, at first will treat abluent mould and put on feeding conveyor line 2, then feeding conveyor line 2 carries the mould on middle transfer chain 4, hoist mechanism 5 moves after that, transfer middle transfer chain 4 and mould and soak in the cleaner, the washing back that finishes, hoist mechanism 5 promotes middle transfer chain 4, after that the mould transports ejection of compact transfer chain 3 through middle transfer chain 4 and goes up the output can.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a multi-die cavity cast aluminum mould belt cleaning device, includes ultrasonic cleaning tank body (1), the casing of ultrasonic cleaning tank body (1) comprises quick-witted case portion (101) and washing slot part (102), its characterized in that: the cleaning device is characterized in that a feeding conveying line (2) is fixedly connected to the left side of the cleaning groove part (102), a discharging conveying line (3) is fixedly connected to the right side of the cleaning groove part (102), an intermediate conveying line (4) is arranged between the feeding conveying line (2) and the discharging conveying line (3), and the intermediate conveying line (4) is fixedly arranged above the middle of the cleaning groove part (102) through a lifting mechanism (5); the lifting mechanism (5) comprises a first fixed block (6), the first fixed block (6) is fixedly connected to the surface of the cleaning groove part (102), guide columns (7) are fixedly connected to the upper surfaces of the two ends of the first fixed block (6), a second fixed block (8) is fixedly connected to the upper ends of the guide columns (7), bearing seats (9) are fixedly mounted on one opposite surfaces of the second fixed block (8) and the first fixed block (6), a screw rod (10) is rotatably connected between the two bearing seats (9), a motor (11) is fixedly mounted on the upper surface of the middle of the second fixed block (8), an output shaft of the motor (11) is fixedly mounted on the upper end of the screw rod (10), a bent plate (12) is fixedly mounted on the side edge of the middle conveying line (4), and two guide sleeves (13) are embedded into one end surface of the bent plate (12) extending out of the cleaning groove part (102), the two guide sleeves (13) are respectively sleeved with the two guide columns (7), a screw hole (14) is formed in the bent plate (12) between the two guide sleeves (13), and the screw hole (14) is in threaded connection with the screw rod (10).

2. The multi-cavity cast aluminum mold cleaning apparatus of claim 1, wherein: an ultrasonic generator (103) is fixedly installed in an inner cavity of the case part (101), a vibrator plate (104) is fixedly installed on the bottom wall of the cleaning groove part (102), and a vibrator (105) is embedded in the vibrator plate (104).

3. The multi-cavity cast aluminum mold cleaning apparatus of claim 1, wherein: the structure of the feeding conveying line (2), the structure of the intermediate conveying line (4) and the structure of the discharging conveying line (3) are all consistent, and the conveying belts of the feeding conveying line (2), the structure of the intermediate conveying line (4) and the structure of the discharging conveying line (3) are all in a net chain shape.

4. The multi-cavity cast aluminum mold cleaning apparatus of claim 1, wherein: and a backflow port (15) is formed at the joint of the discharging conveying line (3) and the cleaning groove part (102), and the backflow port (15) is communicated with the inner cavity of the cleaning groove part (102).

5. The multi-cavity cast aluminum mold cleaning apparatus of claim 1, wherein: the lifting mechanisms (5) are arranged in 2 numbers, and the 2 lifting mechanisms (5) are respectively positioned in front of and behind the cleaning groove part (102).

6. The multi-cavity cast aluminum mold cleaning apparatus of claim 1, wherein: the inner chamber fixed mounting of quick-witted case portion (101) has filter (106) and elevator pump (107), pass through the pipeline intercommunication between filter (106) and the washing tank part (102), pass through the pipeline intercommunication between elevator pump (107) and the filter (106), the delivery outlet of elevator pump (107) passes through the pipeline and extends into in washing tank part (102).