CN216223875U - Horizontal intensive mixer capable of configuring materials - Google Patents

Abstract

The utility model discloses a horizontal intensive mixer capable of configuring materials, which comprises: mixer shell, agitating unit, material configuration device, degree of mixing monitoring devices, control system, wherein, mix the machine shell and be used for protecting agitating unit and form material mixing space, agitating unit is used for the misce bene, material configuration device bears and transports the material, degree of mixing monitoring devices is used for collecting and uploading degree of mixing information to control system, control system is used for receiving and the actual degree of mixing information of mixture and the ideal degree of mixing information of computer simulation that comes from degree of mixing monitoring devices, and judge comparatively ideal operating condition. Therefore, according to the device provided by the utility model, the sub-packaging device is arranged on the material configuration device, the material arrangement mode is changed, and the control system is used for judging a relatively ideal working state and adjusting the working state, so that the single mixing amount of the materials is the largest and the economic benefit of production is the largest while the materials are fully mixed.

Description

Horizontal intensive mixer capable of configuring materials

Technical Field

The utility model relates to the technical field of mixing degree control of a powerful mixer, in particular to a horizontal powerful mixer capable of configuring materials.

Background

The horizontal powerful mixer is a continuously rotating cylindrical machine, is a common machine for mixing and stirring solid materials, and is widely applied to industries such as metallurgy, building materials, fertilizer production and the like.

Fig. 1 is a schematic diagram of a horizontal intensive mixer in the prior art, which generally comprises a cylinder 11, a stirring device 2, a transmission system 32 and a control system 5, wherein the transmission system 32 is composed of a hydraulic coupler, a V-belt, a torque sensor, an explosion-proof motor, a hydraulic motor and the like. When the horizontal intensive mixer works, materials entering the cylinder body 11 of the horizontal intensive mixer are subjected to intensive sprinkling, shearing, scattering, exchanging and the like by the aid of the stirring devices 2 arranged in the middle of the horizontal intensive mixer and the multiple mixing rake teeth 24 in different directions on the stirring devices 2, so that the materials are fully mixed in the cylinder body of the horizontal intensive mixer and move to the discharge port 112 of the mixing equipment under the pushing action of the transmission system 32 of the horizontal intensive mixer, and the control system 5 is used for controlling the speed of the transmission system 32.

When the horizontal intensive mixer is used for mixing operation, the arrangement condition of materials has great influence on the mixing effect of the mixer. Most horizontal intensive mixers adopt a free blanking mode. As shown in fig. 1, when distributing materials, the materials enter the mixer respectively, after one material enters, the first material falls into the stirring device 2 from the feeding port 111, and before another material enters the feeding port 111, the first material advances under the driving of the horizontal type intensive mixer transmission system 32, so that when the second material enters, the second material becomes distributed in tandem, and a large amount of experimental and simulation data prove that, under the condition that the materials are distributed at the front end and the rear end of the stirring device 2, the stirring device 2 needs a relatively long period of time to adjust the materials to a proper mixing area, and at the moment, the materials can achieve a relatively ideal mixing effect, which can reduce the mixing efficiency of the horizontal type intensive mixer.

SUMMERY OF THE UTILITY MODEL

The utility model provides a horizontal powerful mixer capable of configuring materials, which aims to solve the problems of slow material mixing, poor mixing effect and serious energy waste of the existing horizontal powerful mixer in the market that the material arrangement modes are distributed close to the front and the back when most of the horizontal powerful mixers are used for mixing.

The utility model provides a horizontal intensive mixer capable of configuring materials, which comprises a mixer shell, a stirring device, a material configuration device and a control system, wherein the mixer shell is provided with a stirring mechanism;

the mixer shell comprises a mixer barrel and supporting platforms, and the supporting platforms are arranged at two ends of the mixer barrel;

the mixer barrel comprises a feeding hole and a discharging hole;

the feed inlet is arranged on the upper side wall of one end of the mixer barrel vertical to the ground, and the discharge outlet is arranged on the lower side wall of the other end of the mixer barrel vertical to the ground;

the stirring device comprises a stirring main shaft, a stirring knife support, a stirring knife arm and a stirring knife blade;

the stirring main shaft and the mixer barrel are concentrically and horizontally placed and fixed in the mixer barrel, the stirring knife support is fixed on the stirring main shaft, the stirring knife arm is fixed on the stirring knife support, and the stirring knife blade is fixed on the stirring knife arm;

the material configuration device mainly comprises a driving motor, a transmission device and a sub-packaging device;

the split charging device comprises split charging fan blades, a fan blade base and a rotating shaft, the rotating shaft is connected with the transmission device, the fan blade base is fixedly arranged on the rotating shaft of the split charging device, and the split charging fan blades are fixed on the fan blade base;

the sub-packaging device is used for changing the mixing amount of the stirring device and the arrangement mode of the materials entering the feeding hole;

the control system comprises a Programmable Logic Controller (PLC), and is connected with the driving motor.

Further, a mixing degree monitoring device is included;

the mixing degree monitoring device comprises a collecting device, a conveying device and a monitoring device;

the collecting device comprises a collecting pipe, and the conveying device comprises a screw rod, a working platform and a working track;

the collecting device is fixedly arranged at the discharging position of the discharging port, the collecting pipe is fixed below the collecting device, the transporting device is fixed below the collecting pipe, the monitoring device is fixed on one side of the working track, the screw rod is fixed in the middle of the working track, and the working platform is arranged on the working track and can extend the movement of the working track;

and the monitoring device is used for uploading the collected information of the mixing degree to the control system.

Furthermore, the transportation device further comprises a baffle which is arranged around the working platform and can be opened.

Further, the stirring knife support and the stirring knife arm form an angle of 90 degrees or 60 degrees.

Further, the sub-packaging device further comprises a fixed baffle plate, and the fixed baffle plate is used for controlling the material mixing in the working platform.

Further, the transmission device comprises a speed reducer and a sheave device, and the speed reducer and the sheave device are in key connection.

Further, the speed reducer is a belt pulley speed reducer, the speed reducer comprises a shell, and a large gear and a carrier gear meshed with the large gear are arranged in the shell.

Further, the number of grooves of the grooved pulley device is 4, and the number of pins is 1.

Further, feed inlet and discharge gate all are provided with sealed lid, mix quick-witted shell and include mounting platform, mounting platform fixes the terminal surface and the feed inlet department of mixing machine barrel, mounting platform is used for fixed mounting agitating unit and material configuration device.

Furthermore, the feed inlet and the discharge outlet seal covers and is covered with a wear-resistant layer.

The utility model provides a horizontal intensive mixer capable of configuring materials, which comprises: mixer shell, agitating unit, material configuration device, degree of mixing monitoring devices, control system, wherein, mix the machine shell and be used for protecting agitating unit and form material mixing space, agitating unit is used for the misce bene, material configuration device bears and transports the material, degree of mixing monitoring devices is used for collecting and uploading degree of mixing information to control system, control system is used for receiving and the actual degree of mixing information of mixture and the ideal degree of mixing information of computer simulation that comes from degree of mixing monitoring devices, and judge comparatively ideal operating condition.

Aiming at the problems of slow material mixing, poor mixing effect and serious energy waste of a horizontal powerful mixer in the prior art, the utility model provides a material configuration device, a mixing degree monitoring device and a control system, wherein the working principle of the material configuration device is as follows: the materials fall onto the split charging fan blades after entering from the feeding hole, the materials cannot fall from the opening due to the arrangement of the fixed baffle plate at the blade opening of the left half part of the material configuration device, when the split charging fan blades filled with the materials rotate by an angle of 90 degrees, the opening is separated from the limitation of the fixed baffle plate, the materials fall into the stirring device from the opening, and the material configuration device is utilized to change the arrangement mode of the materials from front to back into layered arrangement, so that the mixing effect is greatly improved; and the control system receives and analyzes the actual mixing degree information of the mixture from the mixing degree monitoring device and the ideal mixing degree information simulated by the computer, judges a relatively ideal working state and adjusts the working state, thereby ensuring that the single mixing amount of the materials is the maximum and the economic benefit of production is the maximum when the materials are fully mixed.

Drawings

In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any inventive exercise.

FIG. 1 is a schematic diagram of a conventional horizontal intensive mixer;

FIG. 2 is a schematic diagram of the horizontal intensive mixer of the present invention;

FIG. 3 is a side view of the material placement apparatus of the present invention;

FIG. 4 is a schematic view of a material dispensing apparatus of the present invention;

FIG. 5 is a schematic view of a mixing degree monitoring apparatus according to the present invention;

FIG. 6 is a side view of the discharge port of the horizontal intensive mixer of the present invention.

Detailed Description

Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following examples do not represent all embodiments consistent with the present invention. But merely as exemplifications of systems and methods consistent with certain aspects of the utility model, as detailed in the claims. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The horizontal powerful mixer is a common machine for mixing and stirring solid materials, and is widely applied to industries such as metallurgy, building materials, sintering, fertilizer production and the like. The practical production situation shows that the horizontal intensive mixer has the advantages of high mixing efficiency, high mixing strength, low energy consumption, high mixing uniformity and the like.

When a horizontal intensive mixer is used for mixing operation, the arrangement condition of materials has great influence on the mixing effect of the mixer, a stirring mechanism of the horizontal intensive mixer is usually composed of two to three layers, and materials are collected from two sides to the center by external screws. The inner screw conveys the material from the center to the side surface, so that more eddy flows are formed in the material flow, the mixing speed of the horizontal intensive mixer is accelerated, the mixing uniformity is improved, and the mixing rotor with a certain circumferential speed and a special geometric shape design rotates closely to the inner wall of the horizontal mixing barrel, lifts the mixed material from the bottom layer to the mixing area at the upper part of the mixing barrel, and scoops the material on the barrel wall to counteract the centrifugal force. The fluidized bed is produced under such a mechanical force that all products constantly participate in the mixing process, ensuring a high mixing intensity, a high material utilization and a short mixing residence time. The specially designed stirring elements ensure the axial transport of the mixed material.

However, most horizontal intensive mixers in the market adopt a free blanking mode, and adopt the free blanking mode, when distributing materials, the materials enter the mixer, after one material enters, the material falls into the stirring device from the feed inlet, before the other material enters the feed inlet, the first material advances under the push of the transmission system 32 of the horizontal intensive mixer, so that when the second material enters, the second material becomes the distribution in tandem, and a large amount of test and simulation data prove that under the condition of front-back distribution, the materials need a quite long time to achieve a relatively ideal mixing effect, and the mixing efficiency is low. Aiming at the phenomena, the mixing efficiency of the intensive mixer is improved by improving the distribution condition of the materials during feeding, and the intensive mixer has great significance for energy conservation and emission reduction.

The utility model provides a horizontal intensive mixer capable of configuring materials, which comprises a mixer shell 1, a stirring device 2, a material configuration device 3, a mixing degree monitoring device 4 and a control system 5, wherein the mixer shell is provided with a stirring shaft and a stirring shaft; wherein, mixing the quick-witted shell and being used for protecting agitating unit and forming material mixing space, agitating unit is used for the misce bene material, and material configuration device bears and transports the material, and degree of mixing monitoring devices is used for collecting and uploading degree of mixing information to control system, and control system is used for receiving and the actual degree of mixing information of mixture and the ideal degree of mixing information of computer simulation that comes from degree of mixing monitoring devices to judge comparatively ideal operating condition.

Referring to fig. 2, a schematic structural diagram of a horizontal intensive mixer according to an embodiment of the present invention is shown.

As can be seen from FIG. 2, the mixer housing 1 comprises a mixer cylinder 11 and supporting platforms 12, the supporting platforms 12 are disposed at two ends of the mixer cylinder 11, and the supporting platforms 12 are disposed at two ends of the mixer cylinder and fixed on the ground to support the mixer.

The mixer barrel 11 comprises a feeding hole 111 and a discharging hole 112;

the feed port 111 is arranged on the upper side wall of one end of the mixer cylinder perpendicular to the ground, the discharge port 112 is arranged on the lower side wall of the other end of the mixer cylinder perpendicular to the ground, and the mixer cylinder is horizontally fixed through the supporting platform 12 and becomes the position reference of the whole device during operation.

The stirring device 2 comprises a stirring main shaft 21, a stirring knife support 22, a stirring knife arm 23 and a stirring knife blade 24;

stirring main shaft 21 with it places and fixes to mix the concentric level of barrel 11 mix in the barrel 11, stirring sword support 22 is fixed stirring main shaft 21 is last, is spiral interval distribution, stirring sword arm 23 is fixed stirring sword support 22 is last, stirring sword blade 24 is fixed stirring sword arm 23 is last, plays the effect of smashing, stirring, mixing material, and the material gets into material configuration device 3 from feed inlet 111, falls into agitating unit 2 from material configuration device 3 again and stirs, opens the sealed lid of discharge gate 112 at last, takes out the mixture in discharge gate 112 department.

Further, the stirring blade support 22 is at 90 ° or 60 ° to the stirring blade arm 23, and for horizontal intensive mixers, it is important to determine the mixing time for the quality of the mixed material. The mixing time is too short, the materials are discharged without being fully mixed in the mixer, and the mixing quality of the product is influenced certainly; the mixing time is too long, the materials are mixed in the mixer for a long time, which not only causes the increase of energy consumption and the reduction of yield, but also causes the separation and accumulation of components because of over-mixing, and the mixing uniformity is reduced. Therefore, the stirring blade support 22 needs to be adjusted according to the mixture of different requirements. When the stirring knife support 22 is arranged at an angle of 90 degrees, the stirring device in the horizontal powerful mixer has small force for pushing materials in the axial direction and large force for pushing materials in the tangential direction, so that the mixing time is prolonged relatively, the mixing is favorably and fully performed, the horizontal powerful mixer is suitable for some materials which are difficult to mix, and the difficulty of mixing the materials depends on the properties of raw materials, such as moisture content, granularity, fat content and the like. If the material is not mixed easily, the stirring knife support 22 can be set to 60 degrees, at the moment, the force of the stirring device 2 for pushing the material in the axial direction is large, the force for pushing the material in the tangential direction is small, the mixing time is shortened, the mixing speed is accelerated, and the mixing efficiency is improved.

Referring to fig. 3 and 4, fig. 3 is a side view of a material arrangement device provided in an embodiment of the present invention, and fig. 4 is a schematic view of the material arrangement device provided in the embodiment of the present invention.

As can be seen from fig. 3 and 4, the material preparing device 3 mainly includes a driving motor 31, a transmission device 32 and a sub-packaging device 33;

the sub-packaging device 33 comprises sub-packaging fan blades 331, a fan blade base 332 and a rotating shaft 333, the rotating shaft 333 is connected with the transmission device 32, the fan blade base 332 is fixedly installed on the sub-packaging device rotating shaft 333, the sub-packaging fan blades 331 are fixed on the fan blade base 332 and play a role in bearing and transporting materials, the fixed baffle 34 is an 1/4 arc sheet and is fixed on the cylinder walls on the left half and the two sides of a feeding port of the mixer cylinder 1, an opening for the fan blades 331 to pass through in a rotating mode is formed in the middle of the cylinder walls, and wear-resistant hard alloy layers are welded on the sub-packaging fan blades 331 and the fan blade base 332.

The partial shipment device 33 is used for changing agitating unit 2's mixing volume and entering the mode of arranging of feed inlet 111 material, wherein, the material falls into partial shipment flabellum 331 after entering from feed inlet 111 on, partial shipment flabellum 331 is close to the center pin sets up the opening, and the material can fall from the opening. Because set up fixed stop 34 at the blade opening part of the half left part of material configuration device 3, the material can not fall down from the opening part, after the partial shipment blade that is equipped with the material rotated 90 jiaos, the opening has broken away from the restriction of fixed stop 34, and the material falls into agitating unit 2 from the opening part. The rotational speed of driving motor 31 is controlled by control system 5, controls sheave rotational speed, and then decides the amount that single partial shipment flabellum 331 loaded the material, thereby can change single mixing volume and arrange the mixed effect that the mode influences the mixture through adjusting driving motor 2 rotational speed.

The control system 5 comprises a Programmable Logic Controller (PLC), and the control system 5 is connected with the driving motor 31 and mainly comprises functions of analog control, logic control, multi-machine communication, sequential control and the like. The PLC is convenient to use and simple in programming; the function is strong, and the cost performance is high; the hardware is complete, the use is convenient for users, and the adaptability is strong; the reliability is high, and the anti-interference capability is strong; the system has the advantages of less workload of design, installation and debugging, less workload of maintenance, convenient maintenance and the like.

The control system 5 mainly receives and analyzes the ideal mixing degree information of the mixture simulated by the computer and the actual mixing degree information of the mixture measured by the monitoring device 4; controlling the operation of the device according to the analysis result, and adjusting the rotating speed of the driving motor 31; controlling the opening and closing of the sealing cover of the sampling device 41. In the actual mixing operation, the control system 5 receives information from the sensor, controls the sealing cover of the sampling device 41 to open, the mixing degree monitoring device 4 analyzes the mixing degree of the mixture and then uploads the information to the control system 5, the control system 5 compares the monitored information with ideal mixing degree information simulated by a computer and analyzes the information, the rotating speed of the driving motor 31 is adjusted according to the analysis result, and the single mixing amount is finely adjusted under the condition that the filling coefficient of the mixing machine is not deviated. If the current mixing effect is poor, the rotating speed of the driving motor 31 is increased, and the mixing amount of single materials is reduced; when the mixing degree monitoring signal is stable, the rotating speed of the driving motor 31 is properly reduced, the mixing amount of the single material is increased, and in the subsequent monitoring process, the rotating speed of the driving motor 31 is continuously finely adjusted, so that the rotating speed of the driving motor 31 is in a balanced state with the best mixing degree and the maximum single mixing amount, and the highest economic benefit is achieved.

In practice, the staff can only put the material into the mixer respectively through transmission, put into first kind of material earlier promptly, after a material gets into, the second kind of material can just get into the feed inlet through rotating device, and first kind of material has been at this moment moved forward under the effect of mixing arrangement and transmission and has been led to the front and back distribution. In the utility model, the materials are only required to be placed on the transmission device, the transmission device conveys the materials to the sub-packaging device 33, the sub-packaging device 33 can change the single mixing amount and the material arrangement mode, at the moment, the working personnel need to control the sealing cover of the sampling device 41 to open and close through the control system 5 according to the information of the sensor so as to obtain the actual mixing degree information of the mixture measured by the monitoring device 4, then the actual mixing degree information of the mixture measured by the calculating and monitoring device 4 is compared with the ideal mixing degree information of the mixture obtained by simulation through the control system 5, and according to the comparison result, the rotating speed of the driving motor 31 is input into the control system 5, the actual mixing degree of the mixture is continuously close to the ideal mixing degree of the mixture by adjusting the rotating speed of the driving motor 31, therefore, the mixing is ensured to be sufficient, the single mixing amount of the materials is the maximum, and the economic benefit of production is the maximum.

Referring to fig. 5, fig. 5 is a schematic view of a mixing degree monitoring apparatus according to an embodiment of the present invention.

As can be seen from fig. 5, a mixing degree monitoring device 4 is included, the mixing degree monitoring device 4 including a collecting device 41, a transporting device 42 and a monitoring device 43;

the collecting device 41 comprises a collecting pipe 411, and the transporting device 42 comprises a screw 421, a working platform 422 and a working track 423;

the collecting device 41 is fixedly installed at the discharging position of the discharging port 112, the collecting pipe 411 is fixed below the collecting device 41, the transporting device 42 is fixed below the collecting pipe 411, the monitoring device 43 is fixed on one side of the working track 423, the lead screw 421 is fixed in the middle of the working track 423, the working platform 422 is arranged on the working track 423 and can extend the working track 423 to move, the lead screw can be a ball screw which is an ideal product for converting rotary motion into linear motion or converting linear motion into rotary motion, when the ball screw is used as an active body, a nut can be converted into linear motion along with the rotation angle of the lead screw according to the lead of a corresponding specification, and a passive workpiece can be connected through a nut seat and the nut, so that corresponding linear motion is realized. The ball screw is the most commonly used transmission element on tool machinery and precision machinery, the main function of the ball screw is to convert rotary motion into linear motion or convert torque into axial repeated acting force, and meanwhile, the ball screw has the advantages of small friction loss and high transmission efficiency; the precision is high; high-speed feeding and micro-feeding are possible; the axial rigidity is high; can not be self-locked, and has the characteristics of reversibility of transmission and the like. Ball screws are widely used in various industrial equipments and precision instruments due to their small frictional resistance.

Mix degree monitoring devices 4 when carrying out actual mixing operation, the sensor feels discharge gate 112 and begins to export the mixture, the sealed lid of control system control is opened intermittently and is sampled, collection device 41 passes through fixed bolster fixed mounting and mixes the ejection of compact position of machine discharge gate 112, collect the mixture, the mixture falls into conveyer 42 through collecting pipe 411, work platform 422 of lead screw is under collection device 41 before the sampling, baffle 424 is closed and is sampled, after the sampling, work platform 422 of lead screw moves monitoring devices 43 position and carries out the mixedness and detect, then baffle 424 is opened, pour the material and move the home position again, and close baffle 424. And repeating the operation at regular intervals, and detecting the mixing degree of the mixture for multiple times. The conveying device 42 is fixedly connected with the ground through a fixing support and forms a certain angle with the ground, so that the materials can be poured conveniently. Monitoring devices uploads control system with the degree of mixing information that collects, and control system compares the information that collects with the degree of mixing information of ideal, adjusts driving motor to reach better mixed effect.

The monitoring device 43 is used for uploading the collected information of the degree of mixing to the control system 5.

Further, the transportation device 42 further includes a baffle 424, the baffle 424 is disposed around the working platform 422, and the baffle 424 is an openable baffle.

Further, the sub-packaging device 33 further comprises a fixed baffle 34, and the fixed baffle 34 is used for controlling the material mixing in the working platform 422.

Further, the transmission 32 includes a speed reducer and a sheave device, which are in key connection, wherein the key connection realizes circumferential fixation between the shaft and the parts on the shaft through the keys to transmit movement and torque. In addition, some types can realize axial fixation and transfer of axial force, and some types can realize axial dynamic coupling. In key connection assembly, a key is a mechanical part used for connecting parts on a shaft and fixing the parts on the shaft in the circumferential direction so as to transmit torque. The geneva gear is connected to the shaft 333 and the reducer and geneva gear can change the rapid continuous rotation of the motor to intermittent rotation.

Further, the reduction gear can be the belt pulley reduction gear, the reduction gear includes the casing, be provided with the gear wheel in the casing and with gear wheel meshing's gap bridge gear, during the operation, energy-conserving belt pulley reduction gear's belt pulley accepts the energy of motor, and the input shaft through the belt pulley gives the gap bridge gear with power transmission, and the gap bridge gear gives the gear wheel with power transmission, and gear wheel output energy gives the belt pulley reduction gear.

Further, the number of grooves of the grooved pulley device is 4, and the number of pins is 1; before the cylindrical shifting pin on the driving plate enters the radial groove on the grooved wheel, the concave locking arc is locked by the convex locking arc, and the grooved wheel is still. When the cylindrical shifting pin enters the radial groove, the convex locking arc and the concave locking arc are just separated, and the cylindrical shifting pin can drive the grooved wheel to rotate. When the cylindrical shift pin is separated from the radial groove, the convex locking arc locks the concave locking arc, so that the grooved wheel is still. Therefore, when the driving dial rotates continuously, the grooved wheel is driven to rotate intermittently in a single direction, and the continuous rotation of the motor is changed into intermittent rotation.

The grooved wheel mechanism has the advantages of simple structure, easy processing, reliable work, accurate corner and high mechanical efficiency. However, the movement of the mechanism cannot be adjusted, the rotation angle cannot be too small, the acceleration of the grooved wheel during starting and stopping is large, impact exists, and the acceleration is intensified along with the increase of the rotating speed or the reduction of the groove number of the grooved wheel, so the mechanism is not suitable for high speed and is mainly used for realizing the indexing motion without frequently adjusting the indexing angle.

Referring to fig. 6, fig. 6 is a side view of a discharge port of a horizontal intensive mixer according to an embodiment of the present invention.

Because the horizontal intensive mixing machine of prior art needs in time to maintain and change the loss piece, often inspects the running condition of each switch, debris in the descaling machine clear away the residual material around the door switch, avoids taking place the phenomenon of lou material, consequently, feed inlet 111 and discharge gate 112 all are provided with sealed lid, can reduce the device and not run the possibility of pollution such as by dust, can also avoid the material of stirring in-process to splash, promote complete machine work efficiency, avoid the waste of material, influence the environment clean and tidy.

The mixer shell 1 comprises a mounting platform, the mounting platform is fixed on the end face of the mixer barrel 11 and the feed inlet 111, and the mounting platform is used for fixedly mounting the stirring device 2 and the material configuration device 3.

Further, the feed port 111 and the discharge port 112 work frequently and are easy to wear, so that the feed port 111 and the discharge port 112 are covered with wear-resistant layers, the wear resistance of the sealing covers is improved, and the service life of the sealing covers is prolonged.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Other embodiments of the utility model will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This invention is intended to cover any variations, uses, or adaptations of the utility model following, in general, the principles of the utility model and including such departures from the present disclosure as come within known or customary practice within the art to which the utility model pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the utility model being indicated by the following claims.

It will be understood that the utility model is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the utility model is limited only by the appended claims.

Claims (10)

1. A horizontal intensive mixer capable of configuring materials is characterized by comprising a mixer shell (1), a stirring device (2), a material configuration device (3) and a control system (5);

the mixer shell (1) comprises a mixer barrel (11) and supporting platforms (12), wherein the supporting platforms (12) are arranged at two ends of the mixer barrel (11);

the mixer barrel (11) comprises a feeding hole (111) and a discharging hole (112);

the feeding hole (111) is formed in the upper side face of one end of the mixer barrel (11), and the discharging hole (112) is formed in the lower side face of the other end of the mixer barrel (11);

the stirring device (2) comprises a stirring main shaft (21), a stirring knife support (22), a stirring knife arm (23) and a stirring knife blade (24);

the stirring main shaft (21) and the mixer barrel (11) are concentrically and horizontally placed and fixed in the mixer barrel (11), the stirring knife support (22) is fixed on the stirring main shaft (21), the stirring knife arm (23) is fixed on the stirring knife support (22), and the stirring knife blade (24) is fixed on the stirring knife arm (23);

the material configuration device (3) comprises a driving motor (31), a transmission device (32) and a sub-packaging device (33);

the split charging device (33) comprises split charging fan blades (331), a fan blade base (332) and a rotating shaft (333), the rotating shaft (333) is connected with the transmission device (32), the fan blade base (332) is fixedly installed on the rotating shaft (333) of the split charging device, and the split charging fan blades (331) are fixed on the fan blade base (332);

the sub-packaging device (33) is used for changing the mixing amount of the stirring device (2) and the arrangement mode of materials entering the feeding hole (111);

the control system (5) comprises a Programmable Logic Controller (PLC), and the control system (5) is connected with the driving motor (31).

2. Horizontal intensive mixer of configurable materials according to claim 1, characterized by comprising a mixedness monitoring device (4) electrically connected to said drive motor (31);

the mixing degree monitoring device (4) comprises a collecting device (41), a conveying device (42) and a monitoring device (43);

the collecting device (41) comprises a collecting pipe (411), and the transporting device (42) comprises a screw rod (421), a working platform (422) and a working track (423);

the collecting device (41) is fixedly arranged at the discharging position of the discharging port (112), the collecting pipe (411) is fixed on the collecting device (41), the transporting device (42) is fixed below the collecting pipe (411), the monitoring device (43) is fixed on one side of the working track (423), the screw rod (421) is fixed in the middle of the working track (423), and the working platform (422) is arranged on the working track (423) and can move along the working track (423);

the monitoring device (43) is used for uploading the collected information of the mixing degree to the control system (5).

3. The horizontal intensive mixer of one of the configurable materials of claim 2, wherein the transport device (42) further comprises a baffle (424), the baffle (424) is disposed around the work platform (422), and the baffle (424) is an openable baffle.

4. Horizontal intensive mixer for configurable materials according to claim 3, characterized in that the angle between the stirring blade support (22) and the stirring blade arm (23) is 90 ° or 60 °.

5. Horizontal intensive mixer of configurable materials according to claim 4, characterized in that the racking device (33) further comprises a fixed baffle (34), the fixed baffle (34) being used to control the mixing of materials in the work platform (422).

6. Horizontal intensive mixer of configurable materials according to claim 1, characterized in that the transmission (32) comprises a reducer and a sheave arrangement, which are keyed.

7. The horizontal intensive mixer of claim 6, wherein the reducer is a pulley reducer, the reducer comprising a housing, and a gear wheel and a carrier gear engaged with the gear wheel are disposed in the housing.

8. The horizontal intensive mixer of claim 7, wherein the number of the groove of the grooved pulley device is 4, and the number of the pin of the grooved pulley device is 1.

9. Horizontal intensive mixer capable of distributing materials according to claim 1, characterized in that the feed inlet (111) and the discharge outlet (112) are provided with sealing covers, the mixer housing (1) comprises mounting platforms fixed at the end face of the mixer barrel (11) and the feed inlet (111), and the mounting platforms are used for fixedly mounting the stirring device (2) and the material distribution device (3).

10. The horizontal intensive mixer for configurable materials according to claim 9, wherein the sealing covers of the inlet (111) and outlet (112) are coated with an abrasion resistant layer.

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