CN216223715U - A compressed air automatic drainage device - Google Patents

A compressed air automatic drainage device Download PDF

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Publication number
CN216223715U
CN216223715U CN202122963974.8U CN202122963974U CN216223715U CN 216223715 U CN216223715 U CN 216223715U CN 202122963974 U CN202122963974 U CN 202122963974U CN 216223715 U CN216223715 U CN 216223715U
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pipe
compressed air
water outlet
air
precooler
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邵浩
胡海龙
邵伟
武勇
张忠良
陈晴
马步龙
王福虎
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China Tobacco Anhui Industrial Co Ltd
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China Tobacco Anhui Industrial Co Ltd
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Abstract

The utility model discloses an automatic compressed air drainage device, which comprises a precooler and an evaporator, wherein a heat source outlet of the precooler is connected with an air inlet of the evaporator through a first air conveying pipe, an air outlet of the evaporator is connected with a cold source inlet of the precooler through a second air conveying pipe, water collecting containers are respectively arranged on the first air conveying pipe and the second air conveying pipe, the corresponding air conveying pipes are divided into two sections of air conveying distribution pipes through the water collecting containers, two air interfaces and a condensate water interface are arranged on the side wall of each water collecting container, the height position of the condensate water interface is lower than that of the two air interfaces, the two air interfaces are respectively connected with the two sections of air conveying distribution pipes, and the condensate water interface is externally connected with the head end of a condensate water outlet pipe. Compared with the prior art, the utility model has the following advantages: the automatic and effective discharge of condensed water in the compressed air is realized, and the energy waste is reduced.

Description

一种压缩空气自动排水装置A compressed air automatic drainage device

技术领域technical field

本实用新型涉及压缩空气冷凝水排放装置技术领域,尤其涉及的是一种压缩空气自动排水装置。The utility model relates to the technical field of compressed air condensate water discharge devices, in particular to an automatic compressed air drainage device.

背景技术Background technique

压缩空气在工业生产中使用较为普遍,由于压缩空气在经过空压机压缩后会变成高温高湿的压缩空气,不能直接输送到用户,需要进行降温除湿再输送到用户。传统的方法是采用蒸发器内的冷媒对压缩空气进行降温除湿,蒸发器出气口连接出气管道,经过蒸发器降温除湿后的压缩空气中依然含有冷凝水,在出气管道处排放冷凝水的过程中经常会发生漏气现象,存在能源浪费的问题。Compressed air is commonly used in industrial production. Because the compressed air will become compressed air with high temperature and high humidity after being compressed by an air compressor, it cannot be directly transported to the user, and needs to be cooled and dehumidified before being transported to the user. The traditional method is to use the refrigerant in the evaporator to cool and dehumidify the compressed air. The air outlet of the evaporator is connected to the air outlet pipe. The compressed air after the evaporator is cooled and dehumidified still contains condensed water. Air leakage often occurs and there is a problem of wasting energy.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供了一种压缩空气自动排水装置,以实现压缩空气中冷凝水的自动有效排放,减少能源浪费。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide an automatic drainage device for compressed air, so as to realize the automatic and effective discharge of condensed water in the compressed air and reduce energy waste.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

一种压缩空气自动排水装置,包括预冷器、蒸发器,预冷器的热源进口连接压缩空气进气管,预冷器的的热源出口通过第一输送气管与蒸发器的进气口连接,蒸发器的出气口通过第二输送气管与预冷器的冷源进口相连接,预冷器的冷源出口连接压缩空气出气管,所述第一输送气管和二输送气管上分别设置有集水容器,通过集水容器将对应的输送气管分隔为两段输送分气管,每个集水容器侧壁上开有两个气体接口和一个冷凝水接口,冷凝水接口的高度位置低于两个气体接口的高度位置,两个气体接口分别与两段输送分气管相连接,冷凝水接口外接冷凝水出水管的首端,两个集水容器对应的两根冷凝水出水管末端汇集到一根冷凝水出水总管上,每根冷凝水出水管末端高度位置低于冷凝水出水管首端位置,冷凝水出水总管上设有出水阀门。An automatic drainage device for compressed air, comprising a precooler and an evaporator, the heat source inlet of the precooler is connected to a compressed air intake pipe, and the heat source outlet of the precooler is connected to the air inlet of the evaporator through a first conveying air pipe, and the evaporator is evaporated. The air outlet of the cooler is connected to the cold source inlet of the precooler through the second air delivery pipe, the cold source outlet of the precooler is connected to the compressed air outlet pipe, and the first air delivery pipe and the second air delivery pipe are respectively provided with water collecting containers , the corresponding conveying gas pipe is divided into two sections of conveying gas distribution pipes through the water collecting container. There are two gas ports and one condensed water port on the side wall of each water collecting container. The height of the condensed water port is lower than the two gas ports. The two gas ports are connected to the two sections of conveying gas distribution pipes respectively, the condensate water port is connected to the head end of the condensate water outlet pipe, and the ends of the two condensate water outlet pipes corresponding to the two water collecting containers are collected into a condensate water outlet. On the water outlet main pipe, the height of the end of each condensate water outlet pipe is lower than the head end of the condensate water outlet pipe, and a water outlet valve is arranged on the condensate water outlet main pipe.

进一步的,所述冷凝水出水管在靠近首端的一段管为倾斜向下延伸的倾斜管。Further, a section of the condensate water outlet pipe close to the head end is an inclined pipe extending obliquely downward.

进一步的,所述冷凝水出水总管上的出水阀门包括出水手动阀和出水电磁阀,所述集水容器中设有液位计。Further, the water outlet valve on the condensate water outlet main pipe includes a water outlet manual valve and a water outlet solenoid valve, and a liquid level gauge is provided in the water collecting container.

进一步的,所述集水容器内腔顶壁设有向下延伸的挡板,挡板底部与集水容器内腔底壁之间留有间隙,集水容器的两个气体接口分别位于挡板的两侧。Further, the top wall of the inner cavity of the water collection container is provided with a baffle plate extending downward, a gap is left between the bottom of the baffle plate and the bottom wall of the inner cavity of the water collection container, and the two gas interfaces of the water collection container are respectively located on the baffle plate. on both sides.

进一步的,所述集水容器底部连接有排污管,排污管上设有排污阀。Further, the bottom of the water collecting container is connected with a sewage pipe, and the sewage pipe is provided with a sewage valve.

本实用新型相比现有技术具有以下优点:Compared with the prior art, the utility model has the following advantages:

本实用新型提供的一种压缩空气自动排水装置,其通过在蒸发器与预冷器之间的两条输送气管上分别置集水容器,通过集水容器对输送中的压缩空气中的水分进行自动分离并收集,并通过冷凝水出水管自动排出,有效解决了现有技术中在后续排放冷凝水时压缩空气的泄露,减少了能源浪费。The utility model provides an automatic water drainage device for compressed air, wherein water collection containers are respectively arranged on the two conveying air pipes between the evaporator and the precooler, and the moisture in the compressed air being conveyed is drained through the water collection containers. It is automatically separated and collected, and automatically discharged through the condensate water outlet pipe, which effectively solves the leakage of compressed air in the subsequent discharge of condensate water in the prior art, and reduces energy waste.

附图说明Description of drawings

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图中标号:1预冷器;2蒸发器;3压缩空气进气管;4第一输送气管;5第二输送气管;6压缩空气出气管;7集水容器;8冷凝水出水管;9冷凝水出水总管;10出水手动阀;11出水电磁阀;12挡板;13排污管;14排污阀。Numerals in the figure: 1 Precooler; 2 Evaporator; 3 Compressed air intake pipe; 4 The first delivery pipe; 5 The second delivery pipe; 6 Compressed air outlet pipe; 7 Water collection container; 8 Condensate water outlet pipe; Water outlet main pipe; 10 outlet manual valve; 11 outlet solenoid valve; 12 baffle; 13 sewage pipe; 14 sewage valve.

具体实施方式Detailed ways

下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The embodiments of the present utility model are described in detail below. The present embodiment is implemented on the premise of the technical solution of the present utility model, and provides detailed implementation methods and specific operation processes, but the protection scope of the present utility model is not limited to the following described embodiment.

参见图1,本实施例公开了一种压缩空气自动排水装置,包括预冷器1、蒸发器2,预冷器1的热源进口连接压缩空气进气管3,预冷器1的的热源出口通过第一输送气管4与蒸发器2的进气口连接,蒸发器2的出气口通过第二输送气管5与预冷器1的冷源进口相连接,预冷器1的冷源出口连接压缩空气出气管6,第一输送气管4和二输送气管上分别设置有集水容器7,集水容器7中设有液位计。通过集水容器7将对应的输送气管分隔为两段输送分气管,每个集水容器7侧壁上开有两个气体接口和一个冷凝水接口,冷凝水接口的高度位置低于两个气体接口的高度位置,两个气体接口分别与两段输送分气管相连接,冷凝水接口外接冷凝水出水管8的首端,两个集水容器7对应的两根冷凝水出水管8末端汇集到一根冷凝水出水总管9上,每根冷凝水出水管8末端高度位置低于冷凝水出水管8首端位置,冷凝水出水管8在靠近首端的一段管为倾斜向下延伸的倾斜管,设置倾斜管,可实现集水容器7中冷凝水的自动流出。冷凝水出水总管9上设有出水阀门,出水阀门包括出水手动阀10和出水电磁阀11。Referring to FIG. 1 , the present embodiment discloses an automatic drainage device for compressed air, including a precooler 1 and an evaporator 2. The heat source inlet of the precooler 1 is connected to a compressed air intake pipe 3, and the heat source outlet of the precooler 1 passes through The first air delivery pipe 4 is connected to the air inlet of the evaporator 2, the air outlet of the evaporator 2 is connected to the cold source inlet of the precooler 1 through the second air delivery pipe 5, and the cold source outlet of the precooler 1 is connected to compressed air The air outlet pipe 6 , the first conveying air pipe 4 and the second conveying air pipe are respectively provided with a water collecting container 7 , and a liquid level gauge is arranged in the water collecting container 7 . The corresponding conveying gas pipe is divided into two sections of conveying gas distribution pipes by the water collecting container 7, and two gas ports and one condensing water port are opened on the side wall of each water collecting container 7, and the height position of the condensing water port is lower than the two gas ports. The height of the interface, the two gas interfaces are respectively connected with the two sections of conveying gas distribution pipes, the condensed water interface is connected to the head end of the condensed water outlet pipe 8, and the ends of the two condensed water outlet pipes 8 corresponding to the two water collecting containers 7 are collected to On a condensate water outlet main pipe 9, the height position of the end of each condensate water outlet pipe 8 is lower than the position of the head end of the condensate water outlet pipe 8, and the section of the condensate water outlet pipe 8 near the head end is an inclined pipe extending downward. Setting the inclined pipe can realize the automatic outflow of the condensed water in the water collecting container 7 . The condensate water outlet main pipe 9 is provided with a water outlet valve, and the water outlet valve includes a water outlet manual valve 10 and a water outlet solenoid valve 11 .

其中,集水容器7内腔顶壁设有向下延伸的挡板12,挡板12底部与集水容器7内腔底壁之间留有间隙,集水容器7的两个气体接口分别位于挡板12的两侧。设置挡板12,能对进入的压缩空气进行短暂性阻挡,使得压缩空气与集水容器7内壁有效碰撞,便于压缩空气中的水分冷凝并顺着集水容器7内壁流下,收集在集水容器7内。The top wall of the inner cavity of the water collection container 7 is provided with a baffle plate 12 extending downward, and a gap is left between the bottom of the baffle plate 12 and the bottom wall of the inner cavity of the water collection container 7, and the two gas ports of the water collection container 7 are respectively located at Both sides of the baffle 12 . The baffle 12 is provided to temporarily block the incoming compressed air, so that the compressed air effectively collides with the inner wall of the water collection container 7, so that the moisture in the compressed air condenses and flows down along the inner wall of the water collection container 7, and is collected in the water collection container. within 7.

集水容器7底部连接有排污管13,排污管13上设有排污阀14。A drain pipe 13 is connected to the bottom of the water collecting container 7 , and a drain valve 14 is arranged on the drain pipe 13 .

本实施例的工作过程如下:The working process of this embodiment is as follows:

从空压机出来的高温高湿的压缩空气,经过压缩空气进气管3进入到预冷器1中,经预冷器1降温后,通过第一输送气管4进入蒸发器2,经蒸发器2降温除湿后,低温低湿的压缩空气通过第二输送气管5进入预冷器1,从冷源进口进入的低温低湿的压缩空气用来冷却从热源进口进入的高温高湿的压缩空气,之后从冷源出口出来的压缩空气为中温低湿的压缩空气,中温低湿的压缩空气再通过压缩空气出气管6输送到压缩空气分汽缸,供用户使用。The high-temperature and high-humidity compressed air from the air compressor enters the pre-cooler 1 through the compressed air intake pipe 3, and after being cooled by the pre-cooler 1, enters the evaporator 2 through the first conveying air pipe 4, and passes through the evaporator 2. After cooling and dehumidification, the low-temperature and low-humidity compressed air enters the precooler 1 through the second air pipe 5, and the low-temperature and low-humidity compressed air from the cold source inlet is used to cool the high-temperature and high-humidity compressed air from the heat source The compressed air coming out of the source outlet is the compressed air with medium temperature and low humidity, and the compressed air with medium temperature and low humidity is transported to the compressed air sub-cylinder through the compressed air outlet pipe 6 for the user to use.

其中,在压缩空气经过第一输送气管4和二输送气管时,由于有集水容器7的存在,能对输送中的压缩空气中的水分进行自动分离和收集,并通过冷凝水出水管8排出,两根冷凝水出水管8末端汇集到冷凝水出水总管9中,通过冷凝水出水总管9流入到地沟中。通过液位计自动检测集水容器7中的液位,并根据液位高低自动打开出水电磁阀11,实现集水容器7中冷凝水的自动排放。Among them, when the compressed air passes through the first conveying air pipe 4 and the second conveying air pipe, due to the existence of the water collecting container 7, the moisture in the compressed air being conveyed can be automatically separated and collected, and discharged through the condensed water outlet pipe 8 , the ends of the two condensed water outlet pipes 8 are collected into the condensed water outlet main pipe 9, and flow into the trench through the condensed water outlet main pipe 9. The liquid level in the water collection container 7 is automatically detected by the liquid level gauge, and the water outlet solenoid valve 11 is automatically opened according to the level of the liquid level, so as to realize the automatic discharge of the condensed water in the water collection container 7 .

以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.

Claims (5)

1. The utility model provides an automatic drainage device of compressed air, includes precooler, evaporimeter, the heat source access connection compressed air intake pipe of precooler, and the heat source export of precooler is connected with the air inlet of evaporimeter through first gas transmission pipe, and the gas outlet of evaporimeter is connected with the cold source import of precooler through second gas transmission pipe, and the cold source exit linkage compressed air outlet duct of precooler, its characterized in that: the condensation water conveying device is characterized in that water collecting containers are respectively arranged on the first gas conveying pipe and the second gas conveying pipe, the corresponding gas conveying pipes are divided into two sections of gas conveying branch pipes through the water collecting containers, two gas interfaces and a condensation water interface are arranged on the side wall of each water collecting container, the height position of each condensation water interface is lower than that of the two gas interfaces, the two gas interfaces are respectively connected with the two sections of gas conveying branch pipes, the condensation water interfaces are externally connected with the head ends of condensation water outlet pipes, the tail ends of the two condensation water outlet pipes corresponding to the two water collecting containers are converged on a condensation water outlet header pipe, the height position of the tail end of each condensation water outlet pipe is lower than that of the head end of the condensation water outlet pipe, and a water outlet valve is arranged on the condensation water outlet header pipe.
2. The automatic compressed air drainage device according to claim 1, wherein: and a section of pipe of the condensed water outlet pipe close to the head end is an inclined pipe which extends obliquely and downwards.
3. The automatic compressed air drainage device according to claim 1, wherein: the water outlet valve on the condensed water outlet main pipe comprises a water outlet manual valve and a water outlet electromagnetic valve, and a liquid level meter is arranged in the water collecting container.
4. The automatic compressed air drainage device according to claim 1, wherein: the top wall of the inner cavity of the water collecting container is provided with a baffle extending downwards, a gap is reserved between the bottom of the baffle and the bottom wall of the inner cavity of the water collecting container, and two gas interfaces of the water collecting container are respectively positioned on two sides of the baffle.
5. The automatic compressed air drainage device according to claim 1, wherein: the bottom of the water collecting container is connected with a blow-off pipe, and a blow-off valve is arranged on the blow-off pipe.
CN202122963974.8U 2021-11-30 2021-11-30 A compressed air automatic drainage device Active CN216223715U (en)

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Application Number Priority Date Filing Date Title
CN202122963974.8U CN216223715U (en) 2021-11-30 2021-11-30 A compressed air automatic drainage device

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Application Number Priority Date Filing Date Title
CN202122963974.8U CN216223715U (en) 2021-11-30 2021-11-30 A compressed air automatic drainage device

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CN216223715U true CN216223715U (en) 2022-04-08

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