CN216212857U - Iron core coiling device for processing production of small high-frequency transformer - Google Patents
Iron core coiling device for processing production of small high-frequency transformer Download PDFInfo
- Publication number
- CN216212857U CN216212857U CN202122708202.XU CN202122708202U CN216212857U CN 216212857 U CN216212857 U CN 216212857U CN 202122708202 U CN202122708202 U CN 202122708202U CN 216212857 U CN216212857 U CN 216212857U
- Authority
- CN
- China
- Prior art keywords
- iron core
- station
- transmission
- shaft
- frequency transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses an iron core winding device for machining and producing a small high-frequency transformer, which comprises copper wire coils, iron core clamps and a winding motor, wherein the iron core clamps and the copper wire coils are respectively positioned at the front side and the rear side of the whole device, 2 iron core clamps are arranged, a transmission shaft sleeve is coaxially arranged at the side end of each iron core clamp, a driving shaft is arranged at the output end of the winding motor, a key connection and lamination transmission structure is formed between the top end of the driving shaft and the transmission shaft sleeve, a station movable frame is arranged at the side edge of each iron core clamp, a support frame is arranged at the side edge of each station movable frame, and a support shaft is arranged between the support frame and the middle part of the station movable frame. This iron core coiling device is used in small-size high frequency transformer processing production is provided with the duplex position switching structure that convenient nimble unloading goes up to carry out continuous processing, and the guide movable rod structure that the cooperation drive shaft drive wire winding was carried out the synchronous guide wire winding and is moved towards uses, convenient even wire winding.
Description
Technical Field
The utility model relates to the related technical field of winding devices, in particular to an iron core winding device for processing and producing a small high-frequency transformer.
Background
The main components of the transformer comprise an iron core and a coil, alternating voltage is changed by utilizing the principle of electromagnetic induction during working, the coil needs to be wound on the iron core when the iron core and the coil of the transformer are machined, the existing machining process rarely adopts manual operation, and the iron core and the clamp are basically driven by a motor to rotate and wind.
But simple winding method causes the coil winding inequality easily, lead to the coil wire winding effect relatively poor, also have chinese patent publication No. CN 213245500U's iron core winding device for transformer production, the accessible is manual to be rotated the commentaries on classics round, it rotates to drive the dwang, thereby drive the rectangular plate and remove, because the slider slides in the inside of rectangular plate, the one end of slider rotates at the slot part of ring, it is reciprocating motion to drive the slide, until making the dwang carry out reciprocating motion, the quality of coiling has further been improved, but the device mainly carries out reciprocating adjustment to the iron core part and removes, be used for great transformer structure usually, the iron core part removes inconvenient simultaneously, go up the unloading operation and be rather inconvenient, influence the continuous wire winding processing of device.
Aiming at the problems, the innovative design is carried out on the basis of the original transformer iron core winding device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an iron core winding device for processing and producing a small high-frequency transformer, and aims to solve the problems that feeding and discharging of iron core winding materials for processing the transformer are not convenient and fast to replace, continuous processing is affected, and the situation of uneven winding is easy to occur in continuous winding in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: an iron core coiling device for processing and producing a small high-frequency transformer comprises a copper wire disc, an iron core clamp and a coiling motor;
the iron core clamps and the copper wire discs are respectively positioned on the front side and the rear side of the whole device, and the number of the iron core clamps is 2;
a transmission shaft sleeve is coaxially arranged at the side end of the iron core clamp, a driving shaft is arranged at the output end of the winding motor, and a key connection and fitting transmission structure is formed between the top end of the driving shaft and the transmission shaft sleeve;
the side edge of the iron core clamp is provided with a station movable frame, and 2 iron core clamps are respectively arranged at the front end and the rear end of the station movable frame;
the side of station adjustable shelf is provided with the support frame, and is provided with the back shaft between the middle part of support frame and station adjustable shelf to the station adjustable shelf uses the back shaft to constitute revolution mechanic as the axle.
Preferably, a guide movable rod is arranged between the station movable frame and the copper wire disc, a guide ring is welded at the side end of the guide movable rod, and the copper wire at the copper wire disc penetrates through the guide ring and then is wound around an iron core at the iron core clamp.
By adopting the technical scheme, the copper wire of the copper wire disc is guided to lead out the trend through the guide ring, so that the winding is more uniform conveniently.
Preferably, the left end of the guide movable rod is provided with a telescopic sleeve rod, and the guide movable rod forms a telescopic structure at the telescopic sleeve rod;
the central axis of the telescopic sleeve rod and the central axis of the copper wire disc are parallel to each other, and the maximum telescopic stroke of the guide movable rod is larger than the width of an iron core clamped by the iron core clamp.
By adopting the technical scheme, the parallel sliding of the guide movable rod is limited through the stable telescopic movement of the guide movable rod, and the guide of the stable movement is convenient.
Preferably, the right end of the guide movable rod is hinged with a movable connecting rod, the right end of the movable connecting rod is connected with an eccentric transmission wheel, and the right end of the movable connecting rod forms a rotating structure on the surface of the eccentric transmission wheel;
the connecting rotating shaft of the movable connecting rod at the eccentric transmission wheel is eccentrically arranged at the side edge of the eccentric transmission wheel.
By adopting the technical scheme, the eccentric transmission wheel is matched with the deflection movement of the movable connecting rod to drive the guide movable rod to flexibly reciprocate.
Preferably, meshing tooth grooves are uniformly distributed on the side surface of the lower end of the eccentric transmission wheel, the side edges of the meshing tooth grooves are connected with transmission gears in a meshing manner, and a driving gear is connected between the transmission gears and the driving shaft in a meshing manner;
the transmission gear and the driving gear are both in a conical gear structure, and a synchronous meshing transmission structure is formed between the eccentric transmission wheel and the driving shaft through the transmission gear and the driving gear.
By adopting the technical scheme, the driving shaft is driven to wind through the meshing transmission of the transmission gear and the driving gear, and simultaneously, the reciprocating motion of the guide movable rod is synchronously driven, so that the winding is convenient and uniform.
Preferably, the driving shaft sleeve is embedded in the side end of the station movable frame, the station movable frame integrally forms a sliding structure outside the supporting shaft, and a fitting spring is attached between the side end of the supporting shaft and the station movable frame.
By adopting the technical scheme, the whole movement of the station movable frame and the iron core clamp can be conveniently deflected, the rapid station switching can be conveniently carried out, and the continuous processing is convenient.
Compared with the prior art, the utility model has the beneficial effects that: the iron core coiling device for processing and producing the small high-frequency transformer,
1. the double-station switching structure is convenient and flexible to feed and discharge for continuous processing, in the using process of the device, the device is convenient to flexibly transmit and separate for station switching through the driving mode that the driving shaft is matched with the driving shaft sleeve, the double-station structure of the station movable frame is matched with the rotary switching at the supporting shaft, the middle shaft is convenient to simultaneously drive and wind the inner station, the outer station is convenient to feed and discharge for replacement, the continuous processing is convenient, and the working efficiency of the continuous winding processing is improved;
2. be provided with the cooperation drive shaft drive wire winding and carry out the guide movable rod structure of synchronous guide wire winding trend, in the use of device, through the flexible movable structure of the flexible loop bar of guide movable rod cooperation, can be convenient for control the guide wire winding trend for the wire winding is more even, simultaneously through movable connecting rod's eccentric transmission and drive gear's meshing transmission, carry out reciprocal wire winding guide activity simultaneously when the device carries out the wire winding drive, convenient even wire winding.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of a transmission sleeve according to the present invention;
FIG. 3 is a schematic side view of a station movable frame according to the present invention;
FIG. 4 is a schematic view of the structure of the guiding movable rod of the present invention;
FIG. 5 is a schematic view of the transmission gear and the driving gear of the present invention.
In the figure: 1. a copper wire reel; 2. an iron core clamp; 3. a winding motor; 4. a driving shaft sleeve; 5. a drive shaft; 6. a station movable frame; 7. a support frame; 8. a support shaft; 9. a guide movable rod; 10. a guide ring; 11. a telescopic loop bar; 12. a movable connecting rod; 13. an eccentric transmission wheel; 14. engaging the tooth grooves; 15. a transmission gear; 16. a drive gear; 17. and fitting the spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an iron core coiling device for processing and producing a small high-frequency transformer comprises a copper wire coil 1, iron core clamps 2 and a coiling motor 3, wherein the iron core clamps 2 and the copper wire coil 1 are respectively positioned at the front side and the rear side of the whole device, 2 iron core clamps 2 are arranged, the side ends of the iron core clamps 2 are coaxially provided with transmission shaft sleeves 4, the output end of the coiling motor 3 is provided with a driving shaft 5, a key connection and lamination transmission structure is formed between the top end of the driving shaft 5 and the transmission shaft sleeves 4, the side edge of each iron core clamp 2 is provided with a station movable frame 6, 2 iron core clamps 2 are respectively arranged at the front end and the rear end of the station movable frame 6, the side edge of the station movable frame 6 is provided with a support frame 7, a support shaft 8 is arranged between the middle parts of the support frame 7 and the station movable frame 6, the station movable frame 6 takes the support shaft 8 as a shaft to form a rotating structure, and the transmission shaft sleeves 4 are embedded in the side ends of the station movable frame 6, and the station adjustable shelf 6 is whole to constitute sliding structure in the back shaft 8 outside to the laminating is provided with laminating spring 17 between the side of back shaft 8 and the station adjustable shelf 6, makes things convenient for the holistic activity of station adjustable shelf 6 and iron core anchor clamps 2 to deflect, is convenient for carry out quick station switching, convenient continuous processing.
Referring to fig. 1 and 4, a guiding movable rod 9 is arranged between a station movable frame 6 and a copper wire disc 1, a guiding ring 10 is welded at the side end of the guiding movable rod 9, a copper wire at the copper wire disc 1 passes through the guiding ring 10 and then is wound with an iron core at an iron core clamp 2, the guiding ring 10 guides the copper wire of the copper wire disc 1 to be led out, so that winding is more uniform, a telescopic sleeve rod 11 is arranged at the left end of the guiding movable rod 9, the guiding movable rod 9 forms a telescopic structure at the telescopic sleeve rod 11, the central axis of the telescopic sleeve rod 11 is parallel to the central axis of the copper wire disc 1, the maximum telescopic stroke of the guiding movable rod 9 is larger than the width of the iron core clamp 2 for clamping the iron core, the parallel sliding of the guiding movable rod 9 is limited by the stable telescopic movement of the guiding movable rod 9, so as to facilitate stable movable guiding, a movable connecting rod 12 is hinged at the right end of the guiding movable rod 9, and an eccentric driving wheel 13 is connected at the right end of the movable connecting rod 12, and the right end of the movable connecting rod 12 forms a rotating structure on the surface of the eccentric transmission wheel 13, the connecting rotating shaft of the movable connecting rod 12 at the eccentric transmission wheel 13 is eccentrically arranged at the side edge of the eccentric transmission wheel 13, and the movable connecting rod 9 is driven to flexibly reciprocate by the rotation of the eccentric transmission wheel 13 in cooperation with the deflection movement of the movable connecting rod 12.
Referring to fig. 1 and 5, meshing tooth grooves 14 are uniformly distributed on the side surface of the lower end of the eccentric transmission wheel 13, a transmission gear 15 is meshed with the side edge of the meshing tooth groove 14, a driving gear 16 is meshed between the transmission gear 15 and the driving shaft 5, wherein the transmission gear 15 and the driving gear 16 are both in a conical gear structure, a synchronous meshing transmission structure is formed between the eccentric transmission wheel 13 and the driving shaft 5 through the transmission gear 15 and the driving gear 16, the driving shaft 5 is driven to wind through the meshing transmission of the transmission gear 15 and the driving gear 16, and the movable rod 9 is synchronously driven and guided to reciprocate so as to facilitate uniform winding.
The working principle is as follows: when the iron core winding device for processing and producing the small high-frequency transformer is used, winding driving and feeding and discharging replacement operations can be simultaneously carried out on the iron core clamps 2 on the two sides of the station movable frame 6 respectively, the station movable frame 6 is pulled outwards to compress the fitting spring 17, so that the front end of the driving shaft 5 is separated from the corresponding transmission shaft sleeve 4, and the station can be adjusted by rotating the station movable frame 6 around the supporting shaft 8;
when the winding motor 3 drives the driving shaft 5 to integrally drive the iron core clamp 2 and the transmission shaft sleeve 4, the driving shaft 5 synchronously drives the driving gear 16 to carry out meshing transmission on the transmission gear 15, the transmission gear 15 is meshed to drive the eccentric transmission wheel 13, the movable rod 9 is guided to reciprocate along the telescopic sleeve rod 11 through eccentric rotation driving of the movable connecting rod 12, and the device is convenient to uniformly wind back and forth.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a small-size high frequency transformer processing production is with iron core coiling device, includes copper wire dish (1), iron core anchor clamps (2) and winding motor (3), its characterized in that:
the iron core clamps (2) and the copper wire discs (1) are respectively positioned on the front side and the rear side of the whole device, and 2 iron core clamps (2) are arranged;
a transmission shaft sleeve (4) is coaxially arranged at the side end of the iron core clamp (2), a driving shaft (5) is arranged at the output end of the winding motor (3), and a key connection and fitting transmission structure is formed between the top end of the driving shaft (5) and the transmission shaft sleeve (4);
a station movable frame (6) is arranged on the side edge of the iron core clamp (2), and the 2 iron core clamps (2) are respectively arranged at the front end and the rear end of the station movable frame (6);
the side of station adjustable shelf (6) is provided with support frame (7), and is provided with back shaft (8) between the middle part of support frame (7) and station adjustable shelf (6) to station adjustable shelf (6) use back shaft (8) to constitute revolution mechanic as the axle.
2. The iron core winding device for processing and producing the small-sized high-frequency transformer as claimed in claim 1, wherein: a guide movable rod (9) is arranged between the station movable frame (6) and the copper wire disc (1), a guide ring (10) is welded at the side end of the guide movable rod (9), and a copper wire at the position of the copper wire disc (1) penetrates through the guide ring (10) and then is wound with an iron core at the position of the iron core clamp (2).
3. The iron core winding device for processing and producing the small high-frequency transformer as claimed in claim 2, wherein: a telescopic sleeve rod (11) is arranged at the left end of the guide movable rod (9), and the guide movable rod (9) forms a telescopic structure at the telescopic sleeve rod (11);
the central axis of the telescopic sleeve rod (11) is parallel to the central axis of the copper wire disc (1), and the maximum telescopic stroke of the guide movable rod (9) is larger than the width of the iron core clamping fixture (2) for clamping the iron core.
4. The iron core winding device for processing and producing the small-sized high-frequency transformer as claimed in claim 3, wherein: the right end of the guide movable rod (9) is hinged with a movable connecting rod (12), the right end of the movable connecting rod (12) is connected with an eccentric transmission wheel (13), and the right end of the movable connecting rod (12) forms a rotating structure on the surface of the eccentric transmission wheel (13);
the connecting rotating shaft of the movable connecting rod (12) at the position of the eccentric driving wheel (13) is eccentrically arranged at the side edge of the eccentric driving wheel (13).
5. The iron core winding device for processing and producing the small-sized high-frequency transformer as claimed in claim 4, wherein: meshing tooth grooves (14) are uniformly distributed on the side surface of the lower end of the eccentric transmission wheel (13), a transmission gear (15) is meshed and connected with the side edge of each meshing tooth groove (14), and a driving gear (16) is meshed and connected between each transmission gear (15) and the driving shaft (5);
the transmission gear (15) and the driving gear (16) are both in a conical gear structure, and a synchronous meshing transmission structure is formed between the eccentric transmission wheel (13) and the driving shaft (5) through the transmission gear (15) and the driving gear (16).
6. The iron core winding device for processing and producing the small-sized high-frequency transformer as claimed in claim 1, wherein: the transmission shaft sleeve (4) is embedded in the side end of the station movable frame (6), the station movable frame (6) is integrally arranged on the outer side of the support shaft (8) to form a sliding structure, and a fitting spring (17) is attached between the side end of the support shaft (8) and the station movable frame (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122708202.XU CN216212857U (en) | 2021-11-08 | 2021-11-08 | Iron core coiling device for processing production of small high-frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122708202.XU CN216212857U (en) | 2021-11-08 | 2021-11-08 | Iron core coiling device for processing production of small high-frequency transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216212857U true CN216212857U (en) | 2022-04-05 |
Family
ID=80904358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122708202.XU Active CN216212857U (en) | 2021-11-08 | 2021-11-08 | Iron core coiling device for processing production of small high-frequency transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216212857U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115938788A (en) * | 2023-03-04 | 2023-04-07 | 江苏康宇电力设备有限公司 | Iron core winding device for transformer production and processing |
-
2021
- 2021-11-08 CN CN202122708202.XU patent/CN216212857U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115938788A (en) * | 2023-03-04 | 2023-04-07 | 江苏康宇电力设备有限公司 | Iron core winding device for transformer production and processing |
| CN115938788B (en) * | 2023-03-04 | 2023-10-31 | 江苏康宇电力设备有限公司 | Iron core winding device for transformer production and processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201222421Y (en) | Tape-wrap machine | |
| CN216212857U (en) | Iron core coiling device for processing production of small high-frequency transformer | |
| CN103872866A (en) | Automatic multi-wire winding machine | |
| CN205614149U (en) | Mariages section of thick bamboo spark -erosion wire cutting machine bed | |
| CN203734481U (en) | Automatic multi-wire winding machine | |
| CN203134558U (en) | Secondary winding machine of voltage transformer | |
| CN109256275A (en) | A kind of rubber coating machine for small-sized high frequency transformer production line | |
| CN211003723U (en) | Coiling mechanism is used in plastic wrap production | |
| CN211034548U (en) | Automatic feeding device for metal coiled materials | |
| CN109052032B (en) | Novel winding machine | |
| CN112428005B (en) | Conveying mechanism for machining convenient to adjust feeding speed | |
| CN211701782U (en) | Winding device | |
| CN211310421U (en) | Winding device is used in processing of anaerobic copper wire | |
| CN106449064A (en) | Adjustable induction coil, inductance regulation method and reactance compensation type wireless charging system | |
| CN116387015A (en) | Inductance coil double-wire parallel winding device and winding method | |
| CN111498588A (en) | Automatic winding table for cable storage and transportation | |
| CN217100573U (en) | Copper wire wrapping equipment for electronic component | |
| CN207765327U (en) | A kind of unilateral reciprocal automatic winding mechanism of square coil | |
| CN109049025A (en) | A kind of polytetrafluoroethylcable cable twining package tape cutting processing burr finishing device | |
| CN212315182U (en) | Multithreading mechanical automatic winding and arranging device | |
| CN113053653A (en) | Magnetic ring inductance common mode winding machine | |
| CN217076499U (en) | High-efficient inlet wire mechanism of coiler | |
| CN206421897U (en) | A kind of inductor with slidable adjustment end | |
| CN220138123U (en) | Coiling machine with guiding mechanism | |
| CN216957745U (en) | High frequency transformer is with spacing copper line winding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |