CN216212854U

CN216212854U - A supplementary spooling equipment for production of metallic glass material dry-type transformer

Info

Publication number: CN216212854U
Application number: CN202122688088.9U
Authority: CN
Inventors: 宋华兵; 杨欣
Original assignee: Wuhan Guanggu Smart Power Grid Co ltd
Current assignee: Wuhan Guanggu Smart Power Grid Co ltd
Priority date: 2021-11-05
Filing date: 2021-11-05
Publication date: 2022-04-05
Anticipated expiration: 2031-11-05

Abstract

The utility model discloses auxiliary winding equipment for producing an amorphous alloy material dry-type transformer, which comprises a bottom plate and a machine base, wherein the machine base is fixedly arranged on one side of the top end of the bottom plate, and the other side of the top end of the bottom plate is fixedly connected with a support. This an auxiliary winding equipment for production of amorphous alloy material dry-type transformer passes through backup pad difference fixed connection in one side on frame and support top, when using, fix the one end of line on winding the winding roller, at this moment, it can carry out the wire winding to rotate around the winding roller, make the line pass through the guide pulley this moment, then start gear motor, gear motor drives the eccentric plate and rotates, can reciprocate the push-and-pull fixed plate about the hinge bar when the eccentric plate rotates, the sleeve that makes the fixed plate rear end is at the outside horizontal slip of guide arm, can reciprocate the position of changing the line at the outside coiling of winding roller like this, thereby make the line evenly coil in the outside around the winding roller, improve wire winding quality, what solve is inconvenient evenly wire winding, use the loaded down with trivial details problem of operation.

Description

A supplementary spooling equipment for production of metallic glass material dry-type transformer

Technical Field

The utility model relates to the technical field of dry-type transformer production, in particular to auxiliary winding equipment for producing an amorphous alloy material dry-type transformer.

Background

The amorphous alloy transformer is a low-loss and high-energy-efficiency power transformer, the transformer takes iron-based amorphous metal as an iron core, because the material does not have a long-range ordered structure, the magnetization and demagnetization of the material are easier than those of a common magnetic material, therefore, the iron loss (namely no-load loss) of the amorphous alloy transformer is 70-80% lower than that of a traditional transformer which generally adopts silicon steel as the iron core, an auxiliary winding device is required in the production and processing process of a coil of the transformer, but the conventional auxiliary winding device for producing the amorphous alloy material dry type transformer is inconvenient to uniformly wind, and the operation is complicated; the cleaning function of the winding surface is not available, and the functionality is insufficient; the structure for compressing the winding is not available, so that the winding loosening phenomenon is easy to occur, and the winding quality is reduced; the auxiliary winding device for producing the amorphous alloy material dry type transformer is improved aiming at the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide auxiliary winding equipment for producing an amorphous alloy material dry type transformer, and aims to solve the problems that uniform winding is inconvenient and operation is complicated in use in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an auxiliary winding equipment for production of amorphous alloy material dry-type transformer, includes bottom plate and frame, frame fixed mounting is in one side on bottom plate top, the opposite side fixedly connected with support on bottom plate top, the front end fixed mounting of frame has the controller, one side of frame and one side of support fixed mounting respectively have the bearing, be provided with around the winding roller between the inside of bearing, the bottom around the winding roller is provided with compresses tightly anti-loose structure, compress tightly anti-loose structure and include mount, pinch roller, telescopic link, telescopic cylinder and spring, be provided with even guide mechanism between the top of frame and the top of support, even guide mechanism includes gear motor, eccentric plate, backup pad, guide arm, fixed plate, sleeve, hinge rod and guide pulley.

Preferably, the backup pad is fixed connection in one side on frame and support top respectively, two sets of guide arms of fixedly connected with between the backup pad, the outside sliding connection of guide arm has the sleeve, fixedly connected with fixed plate between the telescopic front end, the front end movable mounting of fixed plate has the guide pulley, the backup pad rear end fixed mounting of frame top one side has gear motor, gear motor's output runs through to the front end and the fixedly connected with eccentric plate of backup pad, the other end activity hinge of eccentric plate has the hinge pole.

Preferably, the front end of the eccentric plate and the front end of the fixed plate are on the same vertical plane, and the other end of the hinge rod is movably hinged with one side of the fixed plate.

Preferably, the top end of the fixing plate is fixedly connected with a thread passing cylinder, and the inner side wall of the thread passing cylinder is fixedly bonded with a cleaning sponge.

Preferably, the telescopic cylinder is fixedly connected with two sets of at the top of bottom plate, the inside bottom fixedly connected with spring of telescopic cylinder, the top fixedly connected with telescopic link of spring, the top of telescopic link runs through to the outside top of telescopic cylinder and fixedly connected with mount, the inside swing joint of mount has the pinch roller.

Preferably, the telescopic rod forms a telescopic structure in the telescopic cylinder, and the compression roller is positioned right below the winding roller.

Compared with the prior art, the utility model has the beneficial effects that: the auxiliary winding equipment for producing the amorphous alloy material dry-type transformer not only realizes convenient and uniform winding, is simple to operate when in use, realizes the function of cleaning the winding surface, has stronger functionality, but also realizes the structure of compacting the winding, is not easy to loose the winding and improves the winding quality;

(1) the wire winding device is characterized in that the wire winding device is respectively and fixedly connected to one side of the top ends of the base and the support through the supporting plates, two groups of guide rods are fixedly connected between the supporting plates, sleeves are slidably connected to the outer portions of the guide rods, a fixing plate is fixedly connected between the front ends of the sleeves, a guide wheel is movably mounted at the front end of the fixing plate, a speed reduction motor is fixedly mounted at the rear end of the supporting plate on one side of the top end of the base, the output end of the speed reduction motor penetrates through the front end of the supporting plate and is fixedly connected with an eccentric plate, the other end of the eccentric plate is movably hinged with a hinge rod, when the wire winding device is used, one end of a wire is fixed on a winding roller, the winding roller can be wound by rotating the wire, the wire passes through the guide wheel at the moment, then the speed reduction motor is started, the speed reduction motor drives the eccentric plate to rotate, the fixing plate can push and pull the fixing plate in a left-and right reciprocating mode through the hinge rod when the eccentric plate rotates, the sleeves at the rear end of the fixing plate horizontally slide outside the guide rods, so that the positions of the wires wound outside the winding roller can be changed in a reciprocating mode, thereby the wire is uniformly wound outside the winding roller, and the winding quality is improved;

(2) the wire passing cylinder is fixedly connected to the top end of the fixing plate, the cleaning sponge is fixedly bonded on the inner side wall of the wire passing cylinder, when the wire passing cylinder is used, a wire passes through the inside of the wire passing cylinder, and the cleaning sponge in the wire passing cylinder can wipe and clean the surface of the wire passing through the inside of the wire passing cylinder, so that the production and processing quality of a coil is improved, and the device has a function of cleaning the surface of the wire and is high in functionality;

(3) through telescopic cylinder at the top fixedly connected with of bottom plate two sets ofly, the inside bottom fixedly connected with spring of telescopic cylinder, the top fixedly connected with telescopic link of spring, the top of telescopic link runs through to the outside top of telescopic cylinder and fixedly connected with mount, the inside swing joint of mount has the pinch roller, when using, the pinch roller can compress tightly around the outside line of winding roller, and along with wire-wound increase, the pinch roller can receive wire-wound pressure and make the telescopic link stretch out and draw back to telescopic cylinder's inside gradually, the spring is compressed gradually this moment, can compress tightly the outside wire winding of winding roller through the pinch roller like this, prevent that the pine from taking off in the wire winding appearance, guarantee the wire winding quality.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a rear view of the support plate of the present invention;

FIG. 3 is an enlarged partial cross-sectional view taken at A in FIG. 1 according to the present invention;

fig. 4 is an enlarged partial cross-sectional view of the fixing frame according to the present invention.

In the figure: 1. a base plate; 2. a machine base; 3. a controller; 4. a reduction motor; 5. an eccentric plate; 6. a support plate; 7. a winding roller; 8. a bearing; 9. a support; 10. a fixed mount; 11. a guide bar; 12. a wire passing cylinder; 13. a fixing plate; 14. a sleeve; 15. a hinge rod; 16. cleaning the sponge; 17. a guide wheel; 18. a pressure roller; 19. a telescopic rod; 20. a telescopic cylinder; 21. a spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1: referring to fig. 1-4, an auxiliary winding device for amorphous alloy material dry-type transformer production comprises a base plate 1 and a machine base 2, wherein the machine base 2 is fixedly installed on one side of the top end of the base plate 1, the other side of the top end of the base plate 1 is fixedly connected with a support 9, a controller 3 is fixedly installed at the front end of the machine base 2, bearings 8 are respectively and fixedly installed on one side of the machine base 2 and one side of the support 9, a winding roller 7 is arranged between the inside of the bearings 8, a pressing anti-loose structure is arranged at the bottom end of the winding roller 7, the pressing anti-loose structure comprises a fixing frame 10, a pressing roller 18, a telescopic rod 19, a telescopic cylinder 20 and a spring 21, an even guide mechanism is arranged between the top end of the machine base 2 and the top end of the support 9, and comprises a speed reduction motor 4, an eccentric plate 5, a support plate 6, a guide rod 11, a fixing plate 13, a sleeve 14, a hinge rod 15 and a guide wheel 17;

the supporting plates 6 are respectively fixedly connected to one side of the top ends of the base 2 and the support 9, two groups of guide rods 11 are fixedly connected between the supporting plates 6, sleeves 14 are slidably connected to the outer portions of the guide rods 11, fixing plates 13 are fixedly connected between the front ends of the sleeves 14, guide wheels 17 are movably mounted at the front ends of the fixing plates 13, a speed reduction motor 4 is fixedly mounted at the rear end of the supporting plate 6 on one side of the top end of the base 2, the output end of the speed reduction motor 4 penetrates through the front ends of the supporting plates 6 and is fixedly connected with an eccentric plate 5, and a hinge rod 15 is movably hinged to the other end of the eccentric plate 5;

the front end of the eccentric plate 5 and the front end of the fixed plate 13 are positioned on the same vertical plane, and the other end of the hinge rod 15 is movably hinged with one side of the fixed plate 13;

specifically, as shown in fig. 1 and 2, when the device is used, one end of a wire is fixed on the winding roller 7, the winding roller 7 rotates to wind the wire, the wire passes through the guide wheel 17, then the speed reduction motor 4 is started, the speed reduction motor 4 drives the eccentric plate 5 to rotate, the eccentric plate 5 pushes and pulls the fixing plate 13 in a left-right reciprocating mode through the hinge rod 15 when rotating, the sleeve 14 at the rear end of the fixing plate 13 horizontally slides outside the guide rod 11, the position of the wire wound outside the winding roller 7 can be changed in a reciprocating mode, and therefore the wire is uniformly wound outside the winding roller 7, and winding quality is improved.

Example 2: the top end of the fixed plate 13 is fixedly connected with a thread passing cylinder 12, and the inner side wall of the thread passing cylinder 12 is fixedly bonded with a cleaning sponge 16;

specifically, as shown in fig. 1 and 3, when the device is used, the wire passes through the inside of the wire passing cylinder 12, and at the moment, the cleaning sponge 16 inside the wire passing cylinder 12 wipes and cleans the surface of the wire passing through the inside of the wire passing cylinder, so that the production and processing quality of the coil is improved, and the device has the function of cleaning the surface of the wire and is high in functionality.

Example 3: two groups of telescopic cylinders 20 are fixedly connected to the top end of the bottom plate 1, the bottom end inside the telescopic cylinder 20 is fixedly connected with a spring 21, the top end of the spring 21 is fixedly connected with a telescopic rod 19, the top end of the telescopic rod 19 penetrates through the top end outside the telescopic cylinder 20 and is fixedly connected with a fixed frame 10, and a compression roller 18 is movably connected inside the fixed frame 10;

the telescopic rod 19 forms a telescopic structure in the telescopic cylinder 20, and the compression roller 18 is positioned right below the winding roller 7;

specifically, as shown in fig. 1 and 4, when in use, the pinch roller 18 can compress the wires wound outside the winding roller 7, and as the number of the wound wires increases, the pinch roller 18 can receive the pressure of the wound wires to enable the telescopic rod 19 to gradually extend and retract towards the inside of the telescopic cylinder 20, and at the moment, the spring 21 is gradually compressed, so that the wound wires outside the winding roller 7 can be compressed by the pinch roller 18, the wound wires are prevented from loosening, and the winding quality is ensured.

The working principle is as follows: when the utility model is used, firstly, the wire passes through the inside of the wire passing cylinder 12, at the same time, the cleaning sponge 16 in the wire passing cylinder 12 can wipe and clean the surface of the wire passing through the inside, then the wire passes through the guide wheel 17 and one end of the wire is fixed on the winding roller 7, at the same time, the winding roller 7 rotates to wind the wire, then the speed reducing motor 4 is started, the speed reducing motor 4 drives the eccentric plate 5 to rotate, the eccentric plate 5 rotates to push and pull the fixed plate 13 back and forth through the hinge rod 15, the sleeve 14 at the rear end of the fixed plate 13 horizontally slides outside the guide rod 11, thus the position of the wire wound outside the winding roller 7 can be changed back and forth, the wire is uniformly wound outside the winding roller 7, the winding quality is improved, at last, the pressing roller 18 can press the wire wound outside the winding roller 7, and as the winding increases, the pressing roller 18 can receive the winding pressure to enable the telescopic rod 19 to gradually extend and retract towards the inside of the telescopic cylinder 20, at this time, the spring 21 is gradually compressed, so that the winding outside the winding roller 7 can be tightly pressed by the pressing roller 18, the winding is prevented from loosening, and the winding quality is ensured.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an auxiliary winding equipment for production of amorphous alloy material dry-type transformer, includes bottom plate (1) and frame (2), its characterized in that: frame (2) fixed mounting is in one side on bottom plate (1) top, opposite side fixedly connected with support (9) on bottom plate (1) top, the front end fixed mounting of frame (2) has controller (3), one side of frame (2) and one side of support (9) fixed mounting respectively have bearing (8), be provided with between the inside of bearing (8) around winding up roller (7), be provided with around the bottom of winding up roller (7) and compress tightly anti-loosening structure, compress tightly anti-loosening structure and include mount (10), pinch roller (18), telescopic link (19), telescopic cylinder (20) and spring (21), be provided with even guide mechanism between the top of frame (2) and the top of support (9), even guide mechanism includes gear motor (4), eccentric plate (5), backup pad (6), guide arm (11), A fixed plate (13), a sleeve (14), a hinge rod (15) and a guide wheel (17).

2. The auxiliary winding device for the production of the amorphous alloy material dry type transformer as claimed in claim 1, wherein: backup pad (6) is fixed connection in one side on frame (2) and support (9) top respectively, two sets of guide arm (11) of fixedly connected with between backup pad (6), the outside sliding connection of guide arm (11) has sleeve (14), fixedly connected with fixed plate (13) between the front end of sleeve (14), the front end movable mounting of fixed plate (13) has guide pulley (17), backup pad (6) rear end fixed mounting on one side of frame (2) top has gear motor (4), the output of gear motor (4) runs through to the front end of backup pad (6) and fixedly connected with eccentric plate (5), the other end activity hinge of eccentric plate (5) has hinge rod (15).

3. The auxiliary winding device for the production of the amorphous alloy material dry type transformer as claimed in claim 1, wherein: the front end of the eccentric plate (5) and the front end of the fixed plate (13) are positioned on the same vertical plane, and the other end of the hinge rod (15) is movably hinged with one side of the fixed plate (13).

4. The auxiliary winding device for the production of the amorphous alloy material dry type transformer as claimed in claim 1, wherein: the top end of the fixing plate (13) is fixedly connected with a thread passing cylinder (12), and cleaning sponge (16) is fixedly bonded on the inner side wall of the thread passing cylinder (12).

5. The auxiliary winding device for the production of the amorphous alloy material dry type transformer as claimed in claim 1, wherein: the telescopic cylinder (20) is fixedly connected with two sets of at the top of bottom plate (1), the inside bottom fixedly connected with spring (21) of telescopic cylinder (20), the top fixedly connected with telescopic link (19) of spring (21), the top of telescopic link (19) is run through to the outside top of telescopic cylinder (20) and fixedly connected with mount (10), the inside swing joint of mount (10) has compressing roller (18).

6. The auxiliary winding device for the production of the amorphous alloy material dry type transformer as claimed in claim 1, wherein: the telescopic rod (19) forms a telescopic structure in the telescopic cylinder (20), and the pressing roller (18) is positioned right below the winding roller (7).