CN216210152U - A lens assembly jig - Google Patents
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- CN216210152U CN216210152U CN202122562922.XU CN202122562922U CN216210152U CN 216210152 U CN216210152 U CN 216210152U CN 202122562922 U CN202122562922 U CN 202122562922U CN 216210152 U CN216210152 U CN 216210152U
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- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000002788 crimping Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 230000004308 accommodation Effects 0.000 description 4
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Abstract
Description
技术领域technical field
本实用新型属于治具技术领域,尤其涉及一种透镜组装治具。The utility model belongs to the technical field of jigs, in particular to a lens assembly jig.
背景技术Background technique
在移动照明设备上,经常会需要用到两个透镜对光线进行整形,传统的生产厂家是在组装照明设备成品时,才将透镜逐个仔细定位装上并固定,装配效率较低;对此,厂家选择将两个透镜设计为内层透镜和外层透镜,外层透镜的边缘延伸出一个用于装配内层透镜的组装位,内层透镜通过组装位与外层透镜过盈配合使二者相对固定,组装成品时能够当成一个零件放进照明设备的壳体内,减少工序,以此提高组装成品的效率,同时也能确保两个透镜之间不会松动,使得通过透镜整形后的光线所形成的光斑更加稳定;由于目前将内层透镜装配到外层透镜的组装位上的方式,大多采用手工安装的方式,装配效率较低,对于一些比较小的透镜,戴着手套工作较为不便,而不戴手套又容易沾染指纹。In mobile lighting equipment, it is often necessary to use two lenses to shape the light. Traditional manufacturers only carefully position and fix the lenses one by one when assembling the finished lighting equipment, and the assembly efficiency is low. The manufacturer chooses to design the two lenses as an inner lens and an outer lens. An assembly position for assembling the inner lens extends from the edge of the outer lens. Relatively fixed, when assembling the finished product, it can be put into the housing of the lighting equipment as a part, reducing the number of steps, thereby improving the efficiency of assembling the finished product, and at the same time ensuring that the two lenses will not be loose, so that the light after shaping by the lens is not affected. The formed light spot is more stable; due to the current method of assembling the inner lens to the assembly position of the outer lens, most of them are manually installed, and the assembly efficiency is low. For some relatively small lenses, it is more inconvenient to work with gloves. Without gloves, it is easy to get fingerprints.
因此,亟需一种能够提高将内层透镜组装进外层透镜的效率的治具。Therefore, there is an urgent need for a jig that can improve the efficiency of assembling the inner lens into the outer lens.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于针对现有技术的不足,提供一种透镜组装治具,结构简单,使用方便,可实现将内层透镜组装进外层透镜的组装位内,有效提高装配效率。The purpose of the utility model is to provide a lens assembling jig, which is simple in structure and convenient to use, and can realize the assembly of the inner lens into the assembly position of the outer lens, and effectively improve the assembly efficiency.
为了实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种透镜组装治具,用于将内层透镜过盈组装到外层透镜的组装位内形成透镜组,包括:A lens assembly jig, used for assembling the inner lens into the assembly position of the outer lens to form a lens group, comprising:
底座,所述底座上形成有凸台,所述凸台上设有用于承载所述外层透镜的载物槽;a base, a boss is formed on the base, and a carrier slot for carrying the outer lens is provided on the boss;
用于扣压在所述凸台上的压件,所述压件靠近所述凸台的一端形成有一容纳空间,所述容纳空间的开口端的形状与所述凸台的形状相适应,所述容纳空间的端面设有与所述内层透镜边缘形状相适应的定位凸起;A pressing piece for crimping on the boss, one end of the pressing piece close to the boss is formed with a accommodating space, the shape of the opening end of the accommodating space is adapted to the shape of the boss, the accommodating space is The end face of the space is provided with a positioning protrusion adapted to the shape of the edge of the inner layer lens;
当将所述外层透镜放置在所述载物槽上、将所述内层透镜放置在所述外层透镜的所述组装位上,并将所述压件扣压在所述凸台上时,所述定位凸起与所述内层透镜边缘配合将所述内层透镜过盈组装到所述外层透镜的所述组装位内。When placing the outer lens on the carrier slot, placing the inner lens on the assembly position of the outer lens, and pressing the pressing piece on the boss , the positioning protrusion cooperates with the edge of the inner lens to assemble the inner lens into the assembly position of the outer lens by interference.
进一步的,所述容纳空间的端面设有通孔,所述通孔用于避免所述容纳空间的端面与所述内层透镜之间形成真空。Further, the end face of the accommodating space is provided with a through hole, and the through hole is used to avoid the formation of a vacuum between the end face of the accommodating space and the inner lens.
进一步的,所述压件包括扣压端和手持端,所述容纳空间位于所述扣压端。Further, the pressing piece includes a crimping end and a hand-held end, and the accommodating space is located at the crimping end.
进一步的,所述通孔从所述容纳空间的端面连通至所述手持端的端面。Further, the through hole communicates from the end face of the accommodating space to the end face of the hand-held end.
进一步的,所述容纳空间的侧壁设有第一阶梯部,当所述压件完全扣压到所述凸台上时,所述第一阶梯部与所述凸台的顶面边缘相抵接。Further, the side wall of the accommodating space is provided with a first stepped portion, and when the pressing piece is completely pressed onto the boss, the first stepped portion is in abutment with the edge of the top surface of the boss.
进一步的,所述凸台的顶面边缘设有若干弹针组件,所述弹针组件一部分装配于所述底座中,另一部分凸出于所述凸台,当所述第一阶梯部与所述凸台的顶面边缘相抵接时,所述弹针组件被挤压进所述底座内。Further, the top edge of the boss is provided with a number of elastic pin assemblies, a part of the elastic pin assemblies is assembled in the base, and the other part protrudes from the boss, when the first stepped part is in contact with the When the edges of the top surfaces of the bosses abut against each other, the elastic pin assembly is squeezed into the base.
进一步的,所述弹针组件包括弹簧和与所述弹簧相连接的顶针。Further, the ejector pin assembly includes a spring and an ejector pin connected with the spring.
优选的,所述底座设有从所述底座底面连通至所述凸台顶面的弹针安装孔,所述弹针组件安装于所述弹针安装孔内,所述弹针安装孔靠近所述底座底面的一端设有堵头螺丝,所述堵头螺丝用于使所述弹针组件无法从所述底座底面脱离。Preferably, the base is provided with an elastic pin installation hole that communicates from the bottom surface of the base to the top surface of the boss, the elastic pin assembly is installed in the elastic pin installation hole, and the elastic pin installation hole is close to the One end of the bottom surface of the base is provided with a plug screw, and the plug screw is used to prevent the spring pin assembly from being detached from the bottom surface of the base.
优选的,所述弹针组件共有4个,均匀地设置在所述凸台的顶面边缘。Preferably, there are four bullet pin assemblies in total, which are evenly arranged on the edge of the top surface of the boss.
优选的,所述载物槽的侧壁形成有与所述外层透镜的侧面形状相配合的第二阶梯部,当将所述外层透镜放置在所述载物槽上时,所述第二阶梯部用于承载所述外层透镜。Preferably, the side wall of the object carrier is formed with a second stepped portion matching the shape of the side surface of the outer lens. When the outer lens is placed on the carrier tank, the first step The second step portion is used to carry the outer lens.
本实用新型的有益效果:The beneficial effects of the present utility model:
本实用新型通过在底座的凸台上设置用于承载外层透镜的载物槽,和在压件内的容纳空间的端面上设置与内层透镜边缘相配合的定位凸起,使压件在扣压到凸台上时能够轻松定位到内层透镜的边缘,实现将内层透镜过盈装配到外层透镜的组装位上;通过设置通孔,避免容纳空间的端面与内层透镜之间形成真空;通过在压件上设置手持端,便于手握持操作;通过设置弹针组件,当过盈装配完成后弹针组件能助力顶起压件使压件的容纳空间端面的定位凸起能与内层透镜分离;本实用新型结构简单,使用方便,可实现将内层透镜组装进外层透镜的组装位内,有效提高装配效率。In the utility model, a carrier groove for carrying the outer layer lens is arranged on the boss of the base, and a positioning protrusion matched with the edge of the inner layer lens is arranged on the end face of the accommodating space in the pressing piece, so that the pressing piece can be placed in the position of the inner layer lens. When it is crimped to the boss, it can be easily positioned to the edge of the inner lens, so that the inner lens can be assembled to the assembly position of the outer lens by interference; by setting the through hole, the formation between the end face of the accommodating space and the inner lens can be avoided. Vacuum; by setting the hand-held end on the pressing piece, it is convenient to hold the operation; by setting the spring needle assembly, after the interference assembly is completed, the spring needle assembly can help to lift the pressing piece, so that the positioning protrusion on the end face of the accommodating space of the pressing piece can be It is separated from the inner layer lens; the utility model is simple in structure and convenient to use, and the inner layer lens can be assembled into the assembly position of the outer layer lens, thereby effectively improving the assembly efficiency.
附图说明Description of drawings
附图1是本实用新型的爆炸结构示意图;Accompanying drawing 1 is the explosion structure schematic diagram of the present utility model;
附图2是本实用新型的压件的结构示意图;Accompanying
附图3是本实用新型的底座的结构示意图;Accompanying
附图4是本实用新型的组装透镜时的剖视图;Accompanying drawing 4 is the sectional view of the present utility model when assembling lens;
图中标识:1-透镜组、110-内层透镜、120-外层透镜、121-组装位;2-底座、210-凸台、211-载物槽、2111-第二阶梯部、220-弹针组件、221-弹簧、222-顶针、230-弹针安装孔、240-堵头螺丝;3-压件、310-扣压端、311-容纳空间、3111-定位凸起、3112-第一阶梯部、320-手持端、330-通孔。Identification in the figure: 1-lens group, 110-inner lens, 120-outer lens, 121-assembly position; 2-base, 210-boss, 211-cargo slot, 2111-second step, 220- Bullet needle assembly, 221-spring, 222-thimble, 230-spring needle mounting hole, 240-plug screw; 3-pressing piece, 310-crimping end, 311-accommodating space, 3111-positioning protrusion, 3112-first Step part, 320-hand-held end, 330-through hole.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description , rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本实用新型实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the embodiments of the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", "fixation" should be understood in a broad sense, for example, it may be a fixed connection or a Removable connection, or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
参阅附图1至附图4,图示为本实用新型所提供一种透镜组装治具的一个具体实施例。Referring to Fig. 1 to Fig. 4, a specific embodiment of a lens assembly jig provided by the present invention is shown in the figure.
参阅附图1和附图2,一种透镜组装治具,用于将内层透镜110过盈组装到外层透镜120的组装位121内形成透镜组1,包括:Referring to FIG. 1 and FIG. 2, a lens assembly jig is used to assemble the
底座2,底座2上形成有凸台210,凸台210上设有用于承载外层透镜120的载物槽211;The
用于扣压在凸台210上的压件3,压件3靠近凸台210的一端形成有一容纳空间311,容纳空间311的开口端的形状与凸台210的形状相适应,容纳空间311的端面设有与内层透镜110边缘形状相适应的定位凸起3111;The
当将外层透镜120放置在载物槽211上、将内层透镜110放置在外层透镜120的组装位121上,并将压件3扣压在凸台210上时,定位凸起3111与内层透镜110边缘配合将内层透镜110过盈组装到外层透镜120的组装位121内。When the
参阅附图4,在上述实施例中,底座2的凸台210上设置有用于承载外层透镜120的载物槽211,使用时,外层透镜120放置于载物槽211上,内层透镜110放置在外层透镜120的组装位121上,然后将压件3扣压在凸台210上,此时,由于凸台210的形状与容纳空间311的开口端的形状相适应,压件3与底座2间完成定位;继续下压压件3,由于容纳空间311的端面的定位凸起3111与内层透镜110边缘形状相适应,压件3与内层透镜110间完成定位;继续下压压件3,内层透镜110被过盈装配到外层透镜120的组装位121上,形成透镜组1。Referring to FIG. 4 , in the above embodiment, the
参阅附图1和附图2,在上述实施例中,压件3包括扣压端310和手持端320,容纳空间311位于扣压端310;容纳空间311的端面设有通孔330,通孔330从容纳空间311的端面连通至手持端320的端面,用于避免容纳空间311的端面与内层透镜110之间形成真空。Referring to FIG. 1 and FIG. 2 , in the above-mentioned embodiment, the
在上述实施例中,当将内层透镜110装配到外层透镜120的组装位121上时,容纳空间311的端面与内层透镜110之间容易形成真空,导致组装完成后抬起压件3时,内层透镜110吸附在压件3内,同时拉起外层透镜120,给组装工作带来不便,因此在容纳空间311的端面设置通孔330,使得压件3内外气压平衡,确保抬起压件3后,组装完成的透镜组1仍然放置在载物槽211上。In the above embodiment, when the
参阅附图2,在上述实施例中,容纳空间311的侧壁设有第一阶梯部3112,当压件3完全扣压到凸台210上时,第一阶梯部3112与凸台210的顶面边缘相抵接;凸台210的顶面边缘设有若干弹针组件220,弹针组件220一部分装配于底座2中,另一部分凸出于凸台210,当第一阶梯部3112与凸台210的顶面边缘相抵接时,弹针组件220被挤压进底座内;当过盈装配完成后,弹针组件220能助力顶起压件3使压件3的容纳空间311端面的定位凸起3111能与内层透镜110的边缘分离。Referring to FIG. 2 , in the above embodiment, the side wall of the
参阅附图3,在上述实施例中,弹针组件220包括弹簧221和与弹簧221相连接的顶针222,底座2设有从底座2底面连通至凸台210顶面的弹针安装孔230,弹针组件220安装于弹针安装孔230内,弹针安装孔230靠近底座2底面的一端设有堵头螺丝240,堵头螺丝240用于使弹针组件220无法从底座2底面脱离;在本实施例中,弹针组件220共有4个,均匀地设置在凸台210的顶面边缘。Referring to FIG. 3 , in the above embodiment, the
参阅附图3和附图4,在上述实施例中,载物槽211的侧壁形成有与外层透镜120的侧面形状相配合的第二阶梯部2111,当将外层透镜120放置在载物槽211上时,第二阶梯部2111用于承载外层透镜120;由于外层透镜120的组装位121是由外层透镜120的边缘延伸出来的,而内层透镜110也是装配到该组装位121上,则装配过程中,压件3的定位凸起3111下压内层透镜110的边缘,内层透镜110被挤压进外层透镜120的组装位121内,载物槽211的第二阶梯部2111承载住外层透镜120的侧面,整个装配过程中,外力始终作用于内层透镜110和外层透镜120的边缘,压件3和底座2也始终不需要接触到内层透镜110和外层透镜120的镜面,避免了镜面的磨损和沾染指纹等。Referring to FIG. 3 and FIG. 4 , in the above-mentioned embodiment, the side wall of the
综上所述,本实施例提供一种透镜组装治具,通过在底座2的凸台210上设置用于承载外层透镜120的载物槽,和在压件3内的容纳空间311的端面上设置与内层透镜110边缘相配合的定位凸起3111,使压件3在扣压到凸台210上时能够轻松定位到内层透镜110的边缘,实现将内层透镜110过盈装配到外层透镜120的组装位121上;通过设置通孔330,避免容纳空间311的端面与内层透镜110之间形成真空;通过在压件3上设置手持端320,便于手握持操作;通过设置弹针组件220,当过盈装配完成后弹针组件220能助力顶起压件3使压件3的容纳空间311端面的定位凸起3111能与内层透镜110分离;本实施例结构简单,使用方便,可实现将内层透镜110组装进外层透镜120的组装位121内,有效提高装配效率。To sum up, the present embodiment provides a lens assembly jig, by setting a carrier groove for carrying the
以上所述的实施例,只是本实用新型的较优选的具体方式之一,本领域的技术员在本实用新型技术方案范围内进行的通常变化和替换都应包含在本实用新型的保护范围内。The above-mentioned embodiment is only one of the preferred specific modes of the present invention, and the usual changes and substitutions performed by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
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