CN216209737U - AGV dolly battery power's on-line monitoring system - Google Patents
AGV dolly battery power's on-line monitoring system Download PDFInfo
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Abstract
The utility model provides an AGV car battery power on-line monitoring system, which comprises: the device comprises a battery voltage acquisition device, a vehicle-mounted wireless router, a ZigBee coordinator and an upper computer. Set up battery voltage collection system and on-vehicle wireless router on each AGV dolly, battery voltage collection system with on-vehicle wireless router passes through serial ports connection, and battery voltage collection system is used for gathering the battery voltage of AGV dolly. The plurality of ZigBee wireless routers are arranged in the AGV trolley running area according to set positions and are in wireless connection with the vehicle-mounted wireless router. The ZigBee coordinator is respectively in wireless connection with the ZigBee wireless router and the vehicle-mounted wireless router, and forms a ZigBee communication network. The upper computer is connected with the ZigBee coordinator through a serial port, and performs information interaction with the battery voltage acquisition device through the ZigBee communication network so as to monitor the battery voltage of the AGV trolley in real time. The utility model can improve the intelligent monitoring level of the AGV trolley and reduce the production cost of tobacco factory management.
Description
Technical Field
The utility model relates to the technical field of monitoring of AGV trolleys, in particular to an online monitoring system for the battery power of an AGV trolley.
Background
The AGV is an important transport tool in logistics service work, the improvement of the operation efficiency is the key for reducing the cost of enterprises, the battery is used as the core part of the AGV, and the service life and the maintenance effect of the battery directly determine the operation efficiency of the AGV. At present, the conventional handheld multimeter and manual electric quantity observation methods are mainly adopted for the detection of the batteries of the AGV at home and abroad for maintenance, time and labor are wasted, a networked wireless online detection method is not available, and the online monitoring of the batteries cannot be carried out in advance so as to find defects in advance and deal with the defects in time. Therefore, with the deep requirements of the AGV trolley application, how to perform online monitoring on the AGV intelligent trolley power device to monitor the battery power state of the AGV has important research significance.
SUMMERY OF THE UTILITY MODEL
The utility model provides an online monitoring system for AGV trolley battery power, which solves the problem that the conventional AGV trolley battery power state monitoring adopts manual detection and lacks real-time online monitoring, can improve the intelligent monitoring level of the AGV trolley, and reduces the production cost of tobacco plant management.
In order to achieve the above purpose, the utility model provides the following technical scheme:
an AGV dolly battery power's on-line monitoring system includes: the system comprises a battery voltage acquisition device, a vehicle-mounted wireless router, a ZigBee coordinator and an upper computer;
the battery voltage acquisition device and the vehicle-mounted wireless router are arranged on each AGV trolley, the battery voltage acquisition device is connected with the vehicle-mounted wireless router through a serial port, and the battery voltage acquisition device is used for acquiring the battery voltage of the AGV trolley;
the ZigBee wireless routers are arranged in the AGV trolley running area according to set positions and are in wireless connection with the vehicle-mounted wireless router;
the ZigBee coordinator is respectively in wireless connection with the ZigBee wireless router and the vehicle-mounted wireless router to form a ZigBee communication network;
the upper computer is connected with the ZigBee coordinator through a serial port, and the ZigBee communication network is used for carrying out information interaction with the battery voltage acquisition device so as to monitor the battery voltage of the AGV in real time.
Preferably, the method further comprises the following steps: an alarm device;
the alarm device is in signal connection with the upper computer, and the upper computer controls the alarm device to give an alarm or shut down according to the battery voltage.
Preferably, the battery voltage collecting device includes: the system comprises an acquisition circuit board, an analog-to-digital converter and a microprocessor;
the collecting circuit board is electrically connected with each single battery of the AGV trolley battery pack and is used for collecting the single voltage of each single battery in the battery pack;
the input end of the analog-to-digital converter is connected with the output end of the acquisition circuit board, and the output end of the analog-to-digital converter is connected with the input end of the microprocessor;
and the microprocessor calculates the total voltage of the corresponding AGV trolley battery according to the monomer voltage.
Preferably, the battery voltage collecting device further includes: a network interface module;
the microprocessor is also in signal connection with the network interface module, and the microprocessor is in network connection with the vehicle-mounted wireless router through the network interface module.
Preferably, the battery voltage collecting device further includes: a Modbus communication module;
the microprocessor is further in signal connection with the Modbus communication module, and a Modbus protocol is set between the microprocessor and the upper computer through the Modbus communication module so as to form a command and data communication mode of the master-slave equipment.
Preferably, the analog-to-digital converter adopts an ADC0809 chip.
Preferably, the network interface module is an RS485 network interface.
Preferably, the alarm device includes at least any one of the following: pilot lamp, buzzer and photoelectric alarm.
Preferably, the upper computer is arranged in a central control room, and the ZigBee coordinator is arranged outside the central control room;
the ZigBee coordinator respectively forms a communication framework of a main node and a slave node of a ZigBee communication network with the ZigBee wireless router and the vehicle-mounted wireless router which are arranged in a storage entering area and a storage leaving area of a workshop, so that each AGV trolley is interacted with information of the upper computer in the central control room through the ZigBee communication network;
and the upper computer performs equipment address coding on the vehicle-mounted wireless router and the ZigBee wireless router, and displays and alarms the battery voltage of each AGV according to the equipment coding.
The utility model provides an online monitoring system for AGV trolley battery power, wherein a battery voltage acquisition device and a vehicle-mounted wireless router are arranged on an AGV trolley, a ZigBee wireless router is arranged in an operation area of the AGV trolley, the vehicle-mounted wireless router and the ZigBee wireless router are both in wireless connection with a ZigBee coordinator to form a ZigBee communication network, and an upper computer monitors the battery of the AGV trolley online through the ZigBee communication network. The problem of current AGV dolly battery power state monitoring adopt artifical the detection, lack real-time on-line monitoring is solved, the intelligent monitoring level of AGV dolly can be improved, the manufacturing cost of cigarette factory management is reduced.
Drawings
In order to more clearly describe the specific embodiments of the present invention, the drawings to be used in the embodiments will be briefly described below.
FIG. 1 is a schematic diagram of an AGV car battery power on-line monitoring system provided by the present invention.
Fig. 2 is a schematic diagram of a battery voltage acquisition device provided by the utility model.
Detailed Description
In order to make the technical field of the utility model better understand the scheme of the embodiment of the utility model, the embodiment of the utility model is further described in detail with reference to the drawings and the implementation mode.
The problem that the battery power of the current AGV trolley lacks real-time online monitoring is solved. The utility model provides an online monitoring system for AGV trolley battery power, which solves the problem that the conventional AGV trolley battery power state monitoring adopts manual detection and lacks real-time online monitoring, can improve the intelligent monitoring level of the AGV trolley, and reduces the production cost of tobacco plant management.
As shown in fig. 1, an AGV car battery power online monitoring system includes: the device comprises a battery voltage acquisition device, a vehicle-mounted wireless router, a ZigBee coordinator and an upper computer. Set up on each AGV dolly battery voltage collection system with on-vehicle wireless router, battery voltage collection system with on-vehicle wireless router passes through serial ports connection, battery voltage collection system is used for gathering the battery voltage of AGV dolly. And the ZigBee wireless routers are arranged in the AGV trolley running area according to set positions and are in wireless connection with the vehicle-mounted wireless router. The ZigBee coordinator is respectively in wireless connection with the ZigBee wireless router and the vehicle-mounted wireless router, and forms a ZigBee communication network. The upper computer is connected with the ZigBee coordinator through a serial port, and the ZigBee communication network is used for carrying out information interaction with the battery voltage acquisition device so as to monitor the battery voltage of the AGV in real time.
Specifically, the architecture of the Zigbee communication network has various forms, but each Zigbee network is composed of a master node and N slave nodes, and in the same Zigbee network, all the nodes have the same channel and network ID. The ZigBee coordinator is used as a main node, and the vehicle-mounted wireless router and the ZigBee wireless router are used as slave nodes. Install additional battery voltage collection system on each AGV dolly with on-vehicle wireless router carries out battery voltage collection and uploads the data of gathering through on-vehicle wireless router to AGV dolly group battery. In the ZigBee communication network, the vehicle-mounted wireless routers and the ZigBee wireless routers are addressed according to network numbers and address modes, a master station is set up on an upper computer, network slave stations with different addresses are respectively arranged on midway nodes and AGV trolley bodies below the upper computer for networking deployment, and transmission of instructions and data is achieved. After receiving the instruction information, each AGV car is verified to be the same as the calling address of the AGV car, immediately collects return data, returns the return data to the upper computer through the ZigBee communication network, the upper monitoring software is in a triggered monitoring state, and immediately switches to data operation processing and alarm instruction display once the monitoring data are received. The specific bridging function in the system is as follows: transmitting moving instructions and data between the upper monitoring software and each AGV trolley acquisition device; the AGV trolley is in a movable delivery mode on the spot and cannot be provided with a line network, so that the AGV trolley can be realized by selecting a ZigBee wireless network of a wireless transmission network. The system can solve the problems that the power state of the battery of the conventional AGV trolley is manually detected and lacks real-time online monitoring, can improve the intelligent monitoring level of the AGV trolley and reduce the production cost of tobacco plant management.
The system further comprises: an alarm device; the alarm device is in signal connection with the upper computer, and the upper computer controls the alarm device to give an alarm or shut down according to the battery voltage.
As shown in fig. 2, the battery voltage collecting apparatus includes: collection circuit board, adc and microprocessor. The collecting circuit board is electrically connected with each single battery of the AGV trolley battery pack and used for collecting the single voltage of each single battery in the battery pack. The input end of the analog-to-digital converter is connected with the output end of the acquisition circuit board, and the output end of the analog-to-digital converter is connected with the input end of the microprocessor. And the microprocessor calculates the total voltage of the corresponding AGV trolley battery according to the monomer voltage.
Further, the battery voltage collecting device further comprises: a network interface module; the microprocessor is also in signal connection with the network interface module, and the microprocessor is in network connection with the vehicle-mounted wireless router through the network interface module.
Still further, the battery voltage collecting device further comprises: a Modbus communication module; the microprocessor is further in signal connection with the Modbus communication module, and a Modbus protocol is set between the microprocessor and the upper computer through the Modbus communication module so as to form a command and data communication mode of the master-slave equipment.
The AGV trolleys are continuously moved to deliver goods in a workshop site, so that the acquisition devices arranged on the trolleys continuously change the places along with the trolleys, the acquired data on the AGV trolleys are extracted in a one-to-one correspondence mode, the upper computer establishes vehicle identification information with the trolleys in the site through a Modbus protocol, vehicle positioning and accurate response can be achieved, and a command and data communication mode of the master-slave equipment is formed. The master device of the Modbus protocol can communicate with the slave devices independently or can communicate with all the slave devices in a broadcast mode. The slave device returns a message in response if communicating alone, and no response if queried in a broadcast manner.
Further, the analog-to-digital converter adopts an ADC0809 chip.
In practical application, after the battery voltage A/D conversion of each trolley is completed, the sending of the positioning data command and the receiving of the collected return data are carried out according to a message format formed by the Modbus protocol according to the trolley address number.
Further, the network interface module is an RS485 network interface.
Further, the alarm device at least comprises any one of the following components: pilot lamp, buzzer and photoelectric alarm.
Further, the upper computer is arranged in a central control room, and the ZigBee coordinator is arranged outside the central control room. The ZigBee coordinator is respectively connected with the ZigBee wireless router and the vehicle-mounted wireless router which are arranged in a warehouse-in area and a warehouse-out area of a workshop to form a communication framework of a main node and a slave node of a ZigBee communication network, so that each AGV trolley is in information interaction with the upper computer in the central control room through the ZigBee communication network. And the upper computer performs equipment address coding on the vehicle-mounted wireless router and the ZigBee wireless router, and displays and alarms the battery voltage of each AGV according to the equipment coding.
In practical application, the system is mainly composed of three parts: the system comprises a central control upper computer, a wireless router and a vehicle-mounted battery voltage acquisition device. The upper computer monitoring software is a central brain for system operation, and the monitoring software converts instruction data containing monitoring addresses into RS485 network interface signals through RS 232; the RS485 network interface signals are immediately transmitted to a master station wireless Internet of things network master node, are sent out by a master station wireless Internet of things network routing module, are forwarded by a relay slave station wireless Internet of things network routing module, are received by a slave station wireless Internet of things network module on each AGV trolley, and then transmit instructions to an RS485 communication module of the trolley; the RS485 communication module transmits an instruction containing an address to the acquisition module device, the acquisition module device immediately acquires A/D voltage data of each cell of the battery pack, the acquired A/D voltage data is transmitted to a wireless Internet of things network routing node of the slave station through an RS485 network output interface, the wireless Internet of things network routing node and subsequent intermediate nodes automatically calculate and select a nearest line, and finally the acquired data signals are transmitted back to the central control monitoring software for conversion processing and displaying a result.
The AGV trolley is provided with a battery voltage acquisition device and a vehicle-mounted wireless router, the ZigBee wireless router is arranged in the operation area of the AGV trolley, the vehicle-mounted wireless router and the ZigBee wireless router are both in wireless connection with the ZigBee coordinator and form a ZigBee communication network, and an upper computer monitors the battery of the AGV trolley on line through the ZigBee communication network. The problem of current AGV dolly battery power state monitoring adopt artifical the detection, lack real-time on-line monitoring is solved, the intelligent monitoring level of AGV dolly can be improved, the manufacturing cost of cigarette factory management is reduced.
The construction, features and functions of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the present invention is not limited to the embodiments shown in the drawings, and all equivalent embodiments modified or modified by the spirit and scope of the present invention should be protected without departing from the spirit of the present invention.
Claims (9)
1. The utility model provides an AGV dolly battery power's on-line monitoring system which characterized in that includes: the system comprises a battery voltage acquisition device, a vehicle-mounted wireless router, a ZigBee coordinator and an upper computer;
the battery voltage acquisition device and the vehicle-mounted wireless router are arranged on each AGV trolley, the battery voltage acquisition device is connected with the vehicle-mounted wireless router through a serial port, and the battery voltage acquisition device is used for acquiring the battery voltage of the AGV trolley;
the ZigBee wireless routers are arranged in the AGV trolley running area according to set positions and are in wireless connection with the vehicle-mounted wireless router;
the ZigBee coordinator is respectively in wireless connection with the ZigBee wireless router and the vehicle-mounted wireless router to form a ZigBee communication network;
the upper computer is connected with the ZigBee coordinator through a serial port, and the ZigBee communication network is used for carrying out information interaction with the battery voltage acquisition device so as to monitor the battery voltage of the AGV in real time.
2. The AGV cart battery power online monitoring system of claim 1, further comprising: an alarm device;
the alarm device is in signal connection with the upper computer, and the upper computer controls the alarm device to give an alarm or shut down according to the battery voltage.
3. The AGV cart battery power online monitoring system of claim 2, wherein the battery voltage acquisition device comprises: the system comprises an acquisition circuit board, an analog-to-digital converter and a microprocessor;
the collecting circuit board is electrically connected with each single battery of the AGV trolley battery pack and is used for collecting the single voltage of each single battery in the battery pack;
the input end of the analog-to-digital converter is connected with the output end of the acquisition circuit board, and the output end of the analog-to-digital converter is connected with the input end of the microprocessor;
and the microprocessor calculates the total voltage of the corresponding AGV trolley battery according to the monomer voltage.
4. The AGV car battery power online monitoring system of claim 3, wherein the battery voltage acquisition device further comprises: a network interface module;
the microprocessor is also in signal connection with the network interface module, and the microprocessor is in network connection with the vehicle-mounted wireless router through the network interface module.
5. The AGV car battery power online monitoring system of claim 4, wherein the battery voltage acquisition device further comprises: a Modbus communication module;
the microprocessor is further in signal connection with the Modbus communication module, and a Modbus protocol is set between the microprocessor and the upper computer through the Modbus communication module so as to form a command and data communication mode of the master-slave equipment.
6. The AGV car battery power online monitoring system of claim 5, wherein the analog to digital converter employs an ADC0809 chip.
7. The AGV car battery power online monitoring system of claim 6, wherein the network interface module is an RS485 network interface.
8. The AGV cart battery power online monitoring system of claim 7, wherein the alarm device includes at least one of the following: pilot lamp, buzzer and photoelectric alarm.
9. The AGV car battery power online monitoring system of any one of claims 1 to 8, wherein the upper computer is disposed inside a central control room, and the ZigBee coordinator is disposed outside the central control room;
the ZigBee coordinator respectively forms a communication framework of a main node and a slave node of a ZigBee communication network with the ZigBee wireless router and the vehicle-mounted wireless router which are arranged in a storage entering area and a storage leaving area of a workshop, so that each AGV trolley is interacted with information of the upper computer in the central control room through the ZigBee communication network;
and the upper computer performs equipment address coding on the vehicle-mounted wireless router and the ZigBee wireless router, and displays and alarms the battery voltage of each AGV according to the equipment coding.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113933720A (en) * | 2021-10-28 | 2022-01-14 | 红云红河烟草(集团)有限责任公司 | AGV dolly battery power's on-line monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113933720A (en) * | 2021-10-28 | 2022-01-14 | 红云红河烟草(集团)有限责任公司 | AGV dolly battery power's on-line monitoring system |
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