CN216208644U

CN216208644U - Wire breakage detection emergency stop device for stranding machine

Info

Publication number: CN216208644U
Application number: CN202122320602.3U
Authority: CN
Inventors: 程景文
Original assignee: Xiangyang Sanyou Co Founding Electronic Co ltd
Current assignee: Xiangyang Sanyou Co Founding Electronic Co ltd
Priority date: 2021-09-24
Filing date: 2021-09-24
Publication date: 2022-04-05
Anticipated expiration: 2031-09-24

Abstract

The utility model discloses a wire breakage detection emergency stop device of a stranding machine, which comprises a cable disc, wherein the cable disc is fixedly arranged on a bottom plate, a doubling die is fixedly arranged on the bottom plate on the right side of the cable disc, an installation table is fixedly arranged on the bottom plate on the right side of the doubling die, slide rails are fixedly arranged on two sides of the installation table, slide blocks are slidably arranged on the slide rails, a detection shell is arranged at the upper end of one opposite side of each slide block, a detection camera is fixedly arranged at the upper end and the lower end of the inner side of the detection shell through a limiting mechanism, the limiting mechanism comprises a connecting seat and an installation cross bar, the left side and the right side of the connecting seat are connected with the inner wall of the detection shell, a limiting seat is fixedly arranged on the connecting seat at the upper end and the lower end of the connecting seat, a limiting cavity is formed in the limiting seat, and a pressure spring is arranged on the inner wall of one opposite side of the limiting cavity, at present, automatic detection of broken wires of the stranding machine can be realized, and the detection effect is improved.

Description

Wire breakage detection emergency stop device for stranding machine

Technical Field

The utility model belongs to the technical field of auxiliary devices of stranding machines, and particularly relates to a broken wire detection emergency stop device of a stranding machine.

Background

The stranding machine is a stranding mechanical device widely applied to various soft/hard wires (such as copper wires, enameled wires, tinned wires, copper-clad steel, copper-clad aluminum and the like) and electronic wires (such as power wires, earphone wires, telephone wires, PVC wires, network wires and the like), a plurality of single-wire conductors (single wires for short) are twisted into one strand according to a certain specific sucking arrangement, the technical requirements of the wires are met, the copper-aluminum wires are inevitably accidentally broken in the stranding process, the breaking points can be wound on any position of a cable to a doubling die, but the copper-aluminum wires cannot be broken again after passing through the doubling die, and the copper-aluminum wires are defective products after being broken, and the copper-aluminum wires need to be detected at present, so that the wire breaking problem is prevented.

But the problem of broken wire of present stranding machine all relies on workman's naked eye to observe, supervise, but because the speed of stranding machine coiling is very fast, the broken wire can't be observed to the naked eye very first time, and then stops the operation of stranding machine, leads to bad product and qualified product to mix together, has not only reduced work efficiency, has caused manufacturing cost moreover, for solving above problem, has provided a stranding machine broken wire and has detected scram device.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to solve the problem, the wire breakage detection emergency stop device of the stranding machine is provided.

The technical scheme adopted by the utility model is as follows: a wire breakage detection emergency stop device of a stranding machine comprises a cable disc and a bottom plate, wherein the cable disc is fixedly arranged on the bottom plate, a doubling die is fixedly arranged on the bottom plate at the right side of the cable tray, an installation platform is fixedly arranged on the bottom plate at the right side of the doubling die, slide rails are fixedly arranged on two sides of the mounting table, a slide block is arranged on the slide rails in a sliding manner, a detection shell is arranged at the upper end of one side opposite to the slide block, the upper end and the lower end of the inner side of the detection shell are fixedly provided with a detection camera through a limiting mechanism, the limiting mechanism comprises a connecting seat and a mounting cross rod, the left and right sides of the connecting seat are connected with the inner wall of the detection shell, the upper and lower ends of the connecting seat are fixedly provided with a limiting seat on the connecting seat, a limiting cavity is formed in the limiting seat, and a pressure spring is mounted on the inner wall of one side, opposite to the limiting cavity; the limiting insertion rod is fixedly connected to one side, away from the pressure spring, of the pressure spring, an L-shaped plug is integrally formed outside one end, close to the pressure spring, of the limiting insertion rod, and the end, away from the pressure spring, of the limiting insertion rod penetrates through the limiting cavity and is connected with a handle.

In a preferred embodiment, a console is arranged at the outer end of one side of the detection shell, a fixed seat is fixedly mounted at the upper part of the sliding block, fixing bolts are arranged at two sides of the fixed seat, and the lower end of the detection shell is fixedly mounted together with the fixed seat.

In a preferred embodiment, the two ends of the detection camera are fixedly provided with installation cross rods, spring inserting rods are arranged on the sides, away from each other, of the installation cross rods, and slots are formed in the ends, close to the limiting seats, of the spring inserting rods.

In a preferred embodiment, the slot is matched with the L-shaped plug, the detection cameras are located on the same horizontal line, and the detection cameras are arranged at the upper end and the lower end of the cable.

In a preferred embodiment, a meter counter is provided on one side of the mounting table.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. in the utility model, the detection cameras at the upper end and the lower end collect image data of the stranded wire, then the image data is transmitted to the console to be compared with the set data, when the requirement is met, the image data is transmitted backwards, when the wire breakage problem exists, the doubling die and the cable disc at the front end are controlled by the console to stop working, the meter starts working, and the worker can carry out operation and maintenance, thereby realizing the function of automatically detecting the wire breakage and ensuring that the whole system is more intelligent.

2. According to the utility model, the limiting insertion rod is pressed inwards at first, the spring insertion rod is pulled outwards after the L-shaped plug is separated from the slot, so that the detection camera can be separated from the limiting seat, the detection camera can be taken out for replacement, the detection camera is convenient to disassemble and assemble, the shutdown time is greatly reduced, and the overall working efficiency is improved.

Drawings

FIG. 1 is a front elevational schematic view of the present invention in its entirety;

FIG. 2 is a side, cross-sectional, schematic structural diagram of the inspection housing of the present invention;

fig. 3 is an enlarged structural sectional view of the spacing mechanism of the present invention.

The labels in the figure are: the device comprises a cable reel 1, a bottom plate 2, a doubling die 3, a detection shell 4, a control console 5, a detection camera 6, a slide rail 7, an installation platform 8, a slide block 9, a fixing seat 10, a limiting mechanism 11, a connecting seat 111, a limiting inserted rod 112, a limiting seat 113, an L-shaped plug 114, a pressure spring 115, a mounting cross rod 116 and a spring inserted rod 117.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

Referring to fig. 1-3, a wire breakage detection emergency stop device for a wire twisting machine comprises a cable tray 1, the cable tray 1 is fixedly installed on a bottom plate 2, a doubling mold 3 is fixedly installed on the bottom plate 2 on the right side of the cable tray 1, wire bodies can be twisted together through the matching of the cable tray 1 and the doubling mold 3, an installation table 8 is fixedly installed on the bottom plate 2 on the right side of the doubling mold 3, slide rails 7 are fixedly installed on two sides of the installation table 8, a slide block 9 is slidably installed on the slide rails 7, a detection shell 4 is arranged at the upper end of one side opposite to the slide block 9, the detection shell 4 can be moved to a position to be detected through the matching of the slide rails 7 and the slide block 9, the detection precision is improved, a detection camera 6 is fixedly installed at the upper end and the lower end of the inner side of the detection shell 4 through a limiting mechanism 11, the detection camera 6 at the upper end and the lower end collects image data of the twisted wire, the limiting mechanism 11 comprises a connecting seat 111 and a mounting cross rod 116, the left side and the right side of the connecting seat 111 are connected with the inner wall of the detection shell 4, the upper end and the lower end of the connecting seat 111 are fixedly provided with a limiting seat 113 on the connecting seat 111, a limiting cavity is formed in the limiting seat 113, a pressure spring 115 is arranged on the inner wall of the opposite side of the limiting cavity, and the copper-aluminum stranded wire cannot be broken after passing through the doubling die, so that the detection shell 4 is arranged at the rear end of the doubling die 3.

It should be noted that a spacing inserted bar 112 is fixedly connected to a side of the pressure spring 115 that is away from the pressure spring, an L-shaped plug 114 is integrally formed outside one end of the spacing inserted bar 112 that is close to the pressure spring 115, and a handle is connected to a side of the spacing inserted bar 112 that is away from the spacing cavity.

It should be noted that the outer end of one side of the detection housing 4 is provided with the console 5, the upper portion of the slider 9 is fixedly provided with the fixing seat 10, the two sides of the fixing seat 10 are provided with the fixing bolts, the lower end of the detection housing 4 is fixedly mounted together with the fixing seat 10, and the detection housing 4 can be limited on the slide rail 7 through the fixing seat 10.

It should be noted that, the two ends of the detection camera 6 are fixedly installed with installation cross rods 116, one side of the installation cross rods 116 away from each other is provided with spring insertion rods 117, one ends of the spring insertion rods 117 close to the limiting seats 113 are provided with slots, the limiting insertion rods 112 are pressed inward, the L-shaped plugs 114 are separated from the slots, and then the spring insertion rods 117 are pulled out, so that the detection camera 6 can be separated from the limiting seats 113, and the detection camera 6 can be taken out for replacement.

It should be noted that, the slot is adapted to the L-shaped plug 114, the detection camera 6 is located on the same horizontal line, the detection camera 6 is disposed at the upper end and the lower end of the cable, and the images of the upper end and the lower end of the cable are collected by the detection camera 6, so that the collection accuracy is improved.

It should be noted that, be equipped with meter rice ware on one side of mount table 8, doubling die 3 and cable dish 1 and control cabinet 5 electric connection, data transmission that will detect camera 6 collection is compared with the data that set up to control cabinet 5, when satisfying the requirement, then backward transmission, when the broken string problem, through doubling die 3 and cable dish 1 stop work of control cabinet 5 control front end, meter rice ware begins work, the staff alright operate and overhaul, realized the automated inspection broken string, do not need the manual work to operate.

The working principle is as follows: this device is when using, at first whole external power supply, at first be in the same place the line body transposition through doubling die 3, then backward transmission detects the relative one side of casing 4, the image data of stranded wire is collected to the detection camera 6 of going up the lower extreme simultaneously, then transmit control cabinet 5 and the data that sets up and compare, when satisfying the requirement, then backward transmission, when the broken string problem, doubling die 3 and the cable dish 1 stop work through control cabinet 5 control front end, meter rice ware begins work, the staff alright operate the maintenance, automatic detection broken string has been realized, do not need the manual work to operate.

Simultaneously through the cooperation of slide rail 7 and slider 9, can remove the position that wants to detect with detecting casing 4, improved the detection precision, when detecting camera 6 and needing to overhaul or when changing, at first inwards press spacing inserted bar 112, with L shape plug 114 and slot separation back, outwards drag out spring inserted bar 117, alright with detecting camera 6 and spacing seat 113 separation, alright take out detecting camera 6 and change, work efficiency has been improved greatly for holistic practicality improves greatly.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a stranding machine broken string detects scram device, includes cable dish (1) and bottom plate (2), its characterized in that: the cable tray (1) is fixedly installed on the bottom plate (2), the right side of the cable tray (1) is fixedly provided with a doubling die (3) on the bottom plate (2), the right side of the doubling die (3) is fixedly provided with an installation table (8) on the bottom plate (2), two sides of the installation table (8) are fixedly provided with slide rails (7), the slide rails (7) are provided with slide blocks (9), the upper end of one side, opposite to the slide blocks (9), of each slide block (4), the upper end and the lower end of the inner side of each detection shell (4) are fixedly provided with a detection camera (6) through a limiting mechanism (11), each limiting mechanism (11) comprises a connecting seat (111) and an installation cross rod (116), the left side and the right side of the connecting seat (111) are connected with the inner wall of the detection shell (4), the upper end and the lower end, opposite to the upper end and the lower end of the connecting seat (111), are fixedly provided with a limiting seat (113) on the connecting seat (111), a limiting cavity is formed in the limiting seat (113), and a pressure spring (115) is mounted on the inner wall of one side, opposite to the limiting cavity; the utility model discloses a pressure spring (115) of separating from each other, including pressure spring (115), spacing inserted bar (112), the outside integrated into one piece of one end that spacing inserted bar (112) are close to pressure spring (115) has L shape plug (114), the spacing chamber of penetrating away from one end of spacing inserted bar (112) is connected with the handle.

2. The wire breakage detection emergency stop device of the wire twisting machine according to claim 1, characterized in that: the detection device is characterized in that a control console (5) is arranged at the outer end of one side of the detection shell (4), a fixing seat (10) is fixedly arranged at the upper part of the sliding block (9), fixing bolts are arranged on two sides of the fixing seat (10), and the lower end of the detection shell (4) is fixedly arranged together with the fixing seat (10).

3. The wire breakage detection emergency stop device of the wire twisting machine according to claim 1, characterized in that: the two ends of the detection camera (6) are fixedly provided with installation cross rods (116), spring inserting rods (117) are arranged on the sides, away from one side, of the installation cross rods (116), and slots are formed in one ends, close to the limiting seats (113), of the spring inserting rods (117).

4. The wire breakage detection emergency stop device of the wire twisting machine according to claim 3, characterized in that: the slot is matched with the L-shaped plug (114), the detection cameras (6) are located on the same horizontal line, and the detection cameras (6) are arranged at the upper end and the lower end of the cable.

5. The wire breakage detection emergency stop device of the wire twisting machine according to claim 3, characterized in that: one side of the mounting table (8) is provided with a meter counter, and the doubling die (3) and the cable reel (1) are electrically connected with the control table (5).